© 2005 gulf coast consulting presentation by: gulf coast consulting april 19, 2005 the unit new...
TRANSCRIPT
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Presentation by: Gulf Coast Consulting
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
Gas RecoveryGas RecoverySystem A/SSystem A/S
Oslo, Norway
Progress Rail ServicesProgress Rail ServicesCorporationCorporation
Amarillo, Texas
Gulf Coast ConsultingGulf Coast ConsultingStrategy & Technology Consulting
Houston, Texas
Gulf Coast Consulting
Presents
Gas Recovery System A/S
Featuring the
GRS Unit
Amarillo, TX • April 19, 2005
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS Unit
VIEWPORT: Mobil Transport
VIEWPORT: Controls Trailer
VIEWPORT: Mobile Skid
The GRS Unit is a compact, transportable multi-purpose recovery system for handling VOC-Volatile Organic Compounds. The GRS system is based on Cryogenic condensation with liquid nitrogen, developed specifically for gas and chemical recovery applications.
VIEWPORT: BACK
Design Model:
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The Newly Re-Designed GRS Unit
VIEWPORT: BACK
VIEWPORT: FRONT
VIEWPORT: RIGHT
The vapor recovery technology patented by GRS offers a clean and energy efficient method for refining, chemical, and pharmaceutical industries to reduce losses incurred during loading, unloading, storage, and handling of organic compounds
VIEWPORT: FRONT
Design Model:
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitData Sheet
System:Cryogenic-Nitrogen based
Purging Capacity Examples:3700kg VCM vapors/hr
Weight:Approx. 5000 kg
Operation mode:Fully automatic
Capabilities:Purges & Recoverssimultaneously
Unit size:10 ft container frameSkid Mounted
Energy consumption:Process 5kWN2 Heater 60kW
System Data
System Data
System Data
In addition to the high capacity and efficiency of the GRS unit, the system is also compact. All components are mounted in a standard 10 foot ISO container frame. This makes the unit easy for transportation and consequently extremely versatile.
GRS Unit: Equipment Layout
Design Model:
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitApplications
Port Services
Bulk Storage Services
Transloading Services
The GRS Unit is targeting its third sector market, the U.S. Rail Industry. The GRS multiple commodities handling features, will expand Rail terminal’s core business, capabilities, and services offered to its existing and new potential customers.
Gases & ChemicalsEthyleneEthanePropylenePropaneButadieneButaneVCMNH3HalonsChlorofluorcarbonsIsoprenmonimerVarious chemical gasesFreon P11, P12, P114
GRS Unit: Recovery Applications
Design Model:
Tank CarServicesPurgeRecoverReclaimReturn
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitDiagrams
GRS Recovery Systemconfigurations include:
Rail and Road Transport
Oil and Gas Terminals
Gas Carriers Industry
Petrochemical Industry
Offshore Installations
System Configurations
Bulk Storage Tanks
The GRS technology was designed for applications such as:
Vapor Recovery for Gas-freeing and Purging operations
Vapor recovery for Gassing-Up and Cooling-Down operations
Reliquification and Cooling for liquified gases
Recovery Principles
GRS Unit: Recovery System Process
Design Model:
Rail Tank Car
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitBenefits
System Layout
System Logging
GRS Benefits
EconomicsLow capital & operational costLow maintenance costNon-Flared systemVapor recovered on specificationRecovery and Purging simultaneouslyEliminate Permitting costs
CommercialIncreases terminal versatilityTransportable for mobile operationsEmergency re-liquification unit
OperationalTotal cargo vapor recoverySafe & easy to operateLow energy consumptionAdjustable concentration and flow
EnvironmentalLow Emissions No secondary pollutionEliminates VOC & toxic gas exposure
Design Model:
System Commissioning
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitAdvantages
Unit Controls Trailer
System Control Panel
GRS Advantages
GRS offers it Patented Technology to Progress Rail Services Corporation, to meet and surpass industryAbatement Applications using the GRS system. Purgingand Recovery options of multiple commodities will expandyour railcar cleaning facilities’ capabilities and services.
The GRS unit ownership will give Progress Rail thecompetitive edge for expanding its business operationsand services. The GRS will potentially increase revenuesthrough its ability to expedite tank car cleaning.
The GRS Reclamation capabilities has potential for futureservices for client commodity buy-back programs. Thesystem is capable of commodity recovery to 99.99% gradeand according to specifications.
Gas Recovery System AS-EuropeGRS is looking to the U.S. to begin benchmarking a newGold standard for Abatement and ReclamationApplications in several U.S. markets including the RailRoad Industry.
Design Model:
Unit Operations
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitProcess
Purge
Recover
Reclaim
Return
The GRS system willcreate new core businessservices for U.S. RailTerminals
The GRS Tank CarProcess Management
System is based on theGRS Plus System. The
Plus System is a premierfunction of Tank Car
Cleaning and CommodityReclamation for RailTerminal Operations.
The GRS Plus Systemgives terminals the
flexibility and capacityto initiate a 1 to 3
Plus System, for tank car
abatement simultaneously.
GRS Process
GRS Plus System
Design Model:
GRS Business Strategy
GRS Tank Car Process Management System
Progress Rail ServicesAmarillo Car ShopAmarillo, TXRail Yard Layout © 2002 Microsoft Terra Server Imagery
Site Layout
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitClients-SINTEF
GRS has recentlyconfigured the unit forproviding services toFREON handling customers
VOPAK
SIMON Bulk Liquids & Gas
Design Model:
Unit Operations
GRS Clients List
GRS over the last few years has establishedoutstanding results at sites for prestigious customerssuch as:
Vintron Vopak Simon Storage Maersk Australia Australian Vinyl Corporation Norsk Hydro Aga Norsk Chemgas ShippingInfracor MarlGlaxoSmithKline
SINTEF Research Institute of NorwayThe GRS system has been laboratory tested and certifiedat SINTEF Labs. For more information on SINTEF visitwww.sintef.no
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitVCM Project
Cooling Up GRS Unit
GRS Unit Vent Stack
Design Model:
Chemgas 16 Carrier
The Marl VCM ProjectInfracor Marl, Germany
Decontamination of Vinyl ChlorideChemgas 16 at Chemiepark MarlAugust 12 – 15th
The decontamination of Chemgas 16 at Chemipark MarlChemgas 16 cargo, totaling 2060 CBM, 6 tanks each 343 CBMLast cargo vapors: Vinyl Chloride MonomerStarting condition 22ºC and pressure of 3.89 bar
Planned Operational PhasesPhase 1 Draining of LiquidPhase 2 Pressure reductionPhase 3 Tank stratification with nitrogenPhase 4 Purging with nitrogen
August 12th
1900 hrs Henk Wegh and Bård Norberg arrived Chemiepark Marl1930 hrs GRS unit arrived at Chemiepark MarlAugust 13th
0830hrs - 0900hrs GRS unit lifted into position at site0900hrs - 1600hrs Installation of GRS unit
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitVCM Project
GRS Unit N2 connections
GRS Unit Barge connections
Design Model:
GRS Unit: Automatic Mode
The Marl VCM ProjectInfracor Marl, Germany
August 14th
0800 hrs Arrived at site. Infracor connecting GRS & terminal piping0830 hrs – 1030hrs Filling propane into GRS unit1030 hrs – 1330 hrs Commissioning GRS unit
Phase ”1” – Draining of Liquid from Chemgas 16August 14th 1330 hrs Commenced draining liquid from the barge’s tanks andpiping system into the GRS unit.Recovered VCM was pumped directly from the GRS unit to theInfracor VCM piping network
1410 hrs Environmental department of Infracor checked emissionsof VCM from GRS vent stack to be less than 0,3 PPm from 1445 hrs Liquid draining from Chemgas 16th completedAbout 1000 kg of nitrogen was used in Phase 1According to GRS unit flow meter 1350 kg VCMrecovered in Phase 1
Phase ”2” – Draining of Liquid from Chemgas 16August 14th Pressure reduction
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitVCM Project
Time was a critical factor in thisoperation. The unit performedcontinuously and flawlesslyduring a 24 hour operation.
Summary of Operation
GRS 24 Hour Operation
Design Model:
Onboard Chemgas 16
The Marl VCM ProjectInfracor Marl, Germany
Phase 3 – StratificationAugust 15th Starting condition 1.456 bar0000 hrs Release Nitrogen from GRS unit to barge. Nitrogen evenlysaturates all 6 tanks, Recovery temperature –153.8°C0300hrs Phase 3 completed clear break through of rich nitrogenatmosphere entering the GRS init from the barge.Barge tank pressure 2.8 bar-Nitrogen consumption Phase 3 7100 kgAccording to GRS flow meter 3680 kg VCM recovered in Phase 3
Phase 4 - Purging and gas freeingAugust 15th, Starting condition 2.8 bar0300hrs Commenced Phase 4 Released nitrogen from pipeline 0900hrs Infracor measured GRS unit emissions less than 0.3 PPM0900 hrs VCM Tanks measured less than 20 PPM by Dräger tubes1330 hrs Chemgas 16 Tanks measured less than 0.3 PPM of VCM.Operation completedNitrogen consumption Phase 47,100 kgAccording to GRS flow meter 3670 kg VCM recovered in Phase 4
August 15th1330 hrs – 1900hrs Clearing GRS unit.Dismantled all piping and electrical connections
Phase Recovered LIN Emissions
1 1350 kg 1000 kg 0 PPM
2 8700 kg 13800 kg <10 PPM/hr
3 3680 kg 7100 kg <10 PPM/hr
4 3670 kg 7100 kg <10 PPM/hr
All Phases 16140 kg 28500 kg <10 PPM/hr
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The Unit
New Design
Data Sheet
Applications
Diagrams
Benefits
Advantages
Process
Clients-SINTEF
VCM Project
About Us
Strategy & Technology Consulting
Gas Recovery SystemGas Recovery System
The GRS UnitAbout Us
Gas Recovery Systems AS
Bård NorbergBusiness Services DevelopmentKarenslyst Allé 8bPO Box 112 SkøyenN-0212 Oslo, Norway Tel: +47 23 12 03 80Fax: +47 23 12 03 [email protected]
Gulf Coast Consulting
Fred ReyesNorth America Channel Partner
PO Box 610133Houston, Texas 77208Tel: 281 412 4957Fax: 832 550 [email protected]
North America Contact
God Dag from Norway
Design Model:
Europe Contact
GRS About Us
GRS Europe is a GRS A/S company which coordinates alloperations within the European chemical industry. Alloperations are supported with scientific reports fromSINTEF Energy Research of Norway.
GRS A/S has developed a compact transportablemulti-purpose, cryogenic, nitrogen base recoverysystem for handling gases and chemical applications.
GRS A/S is a division of the I.M. Skaugen Groupwhich is listed on the Oslo stock exchange.
In collaboration with our customers, we developprocess solutions, from the equipment, to the customservices we provide. With our technology we make itpossible to increase customer profitability, safety, and quality.Our process is designed to operate with low emissionswhich makes it environmentally compliant.
Please visit our websites for more GRS information at: www.gas-recovery-systems.com www.gulfcoastconsulting.net