© 2014 chicago pneumatic. all rights reserved...
TRANSCRIPT
CONTROLLER &CONNECTIVITYwww.cp.com
© 2014 Chicago Pneumatic. All Rights Reserved
© 2014 C
hicago Pneum
atic. All R
ights Reserved. C
onfidential. Pricing and content is subject to change w
ithout notice. July 2014.
ES 3000 & AIRLOGIC Controllers.........................................3
ES 4000 Standard & Graphic Controllers..............................4
Central Controllers and LAN ES Control............................5-6
Accessories, Tools & Connectors......................................7-10
Comm Box S.......................................................................11
MK5 Gateway.......................................................................12
Comm Box P........................................................................13
Comm Box E.......................................................................14
Upgrade Kit AIRLOGIC - ES 4000 Graphic.........................15
TABLE OF CONTENTS
CONTROLLERS
ES 3000 UL 12V Part No: 2202 8420 11
Fitted as standard to the QRS 20-30 and CPVS 20-30 models under 30kW
Simple Controller
Auto Restart after Voltage Failure (ARAVF)
'Real Time' clock
No service plan (only simple service counter)
Weekly Stop/Start Timer
Can control a network of ES3000's Via ES3000NET (Dongle Required)
AIRLOGIC Part No: 6256 3100 00
One single controller for all running modes Load/Onload Modulating Control Variable Speed
Weekly schedule with 2 possible pressure bands
Oil Change under pressure button
Parameters can be manually modified and protected by password
Auto Restart after Voltage Failure (ARAVF)
Cascade control with AIRLOGIC connect - MULTILOGIC option
Remote control & default report through a standard terminal (no interface needed)
Run time percentage at different load levels for variable spoeed usage
MCC (Multi Compressor Control) via Dongle
Controller can manage 4 compressors with equal running hours (only 1 can be Variable speed)
Compatible with LEADAIR with MK4 ComBox S on CPE 150 and CPF 175-200 models.
Controller & Connectivty
4© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
CONTROLLERS
Used on CPC-CPD and CPE up to 125
Simple Controller with no timer
Can be a 'Slave' unit in MCC
Auto Restart (ARAVF)
No 'Real Time' clock
No service plan (only service counter)
No Weekly Stop/Start Timer
2 possible pressure bands (Manual)
In LAN network you can connect to:
Other Compressors ('Slave')MultiLogic Box
ECOntrol 6Used only on fixed speed variants
ES4000 Standard Part No: 1900 5200 77
ES4000 Icon based Screen
Fitted as standard on CPVS 40-250, CPF 270-340, CPG 350-500
High Tech look graphical colour backlit display
Improved readability and viewing angle, with one controller as Master in MCC
Advanced 8 Key Keyboard, 4 staus LED's
Auto Restart (ARAVF)
'Real Time' clock, timer function
ESi Master (Via Licence)
No Weekly Stop/Start Timer
2 possible pressure bands (Manual)
ES4000 Graphic Part No: 1900 5200 88
ES4000 Graphic Screen*NOT TOUCHSCREEN*
FREE! Local visualisation via customers intranet
Fully Compatible with:
MultiLogic BoxECOntrol 6
Early MCC Systems
Controller & Connectivity
5 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
CENTRAL CONTROLLERS (LAN - ES CONTROL)
FOR USE WITH AIRLOGIC ONLY
A room control management system able to manage up to 4 compressors using AIRLOGIC as a master controller to control a mixture of AIRLOGIC, ES4000 Standard and Graphic units.
NOTE: Only one Variable Speed unit on this system.
UNLOCK LICENCE Part No: 1630 0100 00 To Unlock Multi Compressor Control
MCC Dongle Part No: 6219 0736 00
Master Airlogic ES4000 Standard ES4000 Graphic Airlogic
FOR USE WITH ES4/6i MK5 ONLY
A room control management system able to manage up to 4 compressors using ES4000 Graphic as a master controller to control a mixture of AIRLOGIC, ES4000 Standard and Graphic units.
NOTE: A second Variable Speed unit on this system will be treated as a Fixed Speed machine and will run at it's optimum speed.
You will require a CAN Connector for each machine
Part No: 1088 0017 28
Master ES4000 Graphic ES4000 Standard ES4000 Graphic Airlogic
You will require a CAN Connector for each machine
Part No: 1088 0017 28
Unlock License
Only
Controller & Connectivty
6© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
CENTRAL CONTROLLERS (LAN - ES CONTROL)
Wall Mounted solution with extended functionalities for upto 6 compressors using different controller types.
Controls the network from a central pressure transducer (included) on the main receiver
Will control 6 Variable Speed machines
Will control 6 compressors throughCAN/LAN Network
Will control upto 5 compressors through digital I/O connections
Timer based start up and shut down
Multiple Pressure band settings
'Online Monitoring' available with ComBox E (not included)
ECOntrol 6 Part No: 8092 2930 29
Can control upto 6 compressors in the Network.
All compressors must either be Fixed or Variable speed
Activated via Dongle (included) and hardwired
*Please check terminal CN6, located on the back of the controller, to find out if you need an 8 or 4 Pin version*
Fully Compatible with:
AIRLOGICES4000 StandardES4000 Graphic
Via CAN network
ECOntrol 6 Graphic Screen*NOT TOUCHSCREEN*
FREE! Local visualisation via
customers intranet
You will require a CAN connector for each machine
and ECOntrol 6
Part No: 1088 0017 28
CAN Network
To Pressure Transducer
Customers Intranet
ES3000 NET Part No: 4101 0001 10
Controller & Connectivity
7 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
ACCESSORIES & TOOLS
Standard CAN Connector
For connecting controllers and control boxes to the CAN Network
*One needed for each unit*
CAN Connector Part No: 1088 0017 28
CAN Connector Part No: 1088 0017 27
Service CAN Connector
For connecting controllers and control boxes to the CAN Network
Includes a port to connect PC to the CAN Network
*Only one needed per CAN Network*
SUB D9 Connector Part No: 6256 3623 00
For connecting COMBOX S to LEADAIR via RS 485
CAN Cable Part No: 0017 2610 13 (Per meter) Shielded Cable for connecting a CAN Network together
Controller & Connectivty
8© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
ACCESSORIES & TOOLS
WAGO Connector Pliers Part No: 2908 0093 00
Connector Pliers for WAGO type connections
Controller Test Kits (Various) AIRLOGIC (ISO MK4) Part No: 2903 0137 00
ES4000 (ISO MK5) 2 Part No: 1630 0148 00
An ideal tool for every engineer to have for fault finding or proving of a controller
Allows you to test multiple controller functions including: • Digital Inputs• Digital Outputs• Load Relay• Contactor Relays
(MK5 Kit - Part No: 1630 0148 00)
Controller & Connectivity
9 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
ACCESSORIES (Required if CAN Cable exceeds 250 meters)
Acts as a Signal Booster
Allows CAN Network length to exceed 250 meters (upto 500 meters)
Only one repeater to be used in a system
CAN Repeater Part No: 1089 9543 01
CAN Repeater Power Supply
Shielding Carrier Part No: 1088 0034 02
Used with 2 clamping saddles to mount CAN cables on a DIN rail
For connection to a repeater or a bridge
Acts as a Signal Booster
Used as a CAN repeater when CAN repeater is not sufficient
Allows CAN Network length to exceed 500 meters
Two CAN repeaters NOT to be used in the same system network
CAN Bridge required in between
CAN Bridge Part No: 1089 9543 03
24v DC 3W Part No: 1089 0457 73 24v DC 30W Part No: 1089 0457 74
Clamping Saddle Part No: 1088 0034 01
Used in conjunction with a shielding carrier to mount CAN cables on a DIN rail
For connection to a Repeater or Bridge
Controller & Connectivty
10© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
ACCESSORIES - CONNECTORS
WAGO Connectors MK4
Female 3.5mm, 6 Pole Part No: 1088 0037 34 Female 3.5mm, 7 Pole Part No: 1088 0031 07 Female 3.5mm, 9 Pole Part No: 1088 0031 49 Female 3.5mm, 12 Pole Part No: 1088 0031 12 Female 3.5mm, 13 Pole Part No: 1088 0031 13 Female 5.0mm, 9 Pole Part No: 1088 0031 29 Female 5.0mm, 10 Pole Part No: 1088 0031 30 Female 5.0mm, 12 Pole Part No: 1088 0031 32
WAGO Connectors MK5
Female 2 x 8 Pole Part No: 1088 0037 81 Female 2 x 7 Pole Part No: 1088 0037 80
Controller & Connectivity
11 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
COMM BOXES - MODBUS
The COMM BOX S converts CAN Communication to RS485 and the MODBUS protocol
This can be used to connect Fixed Speed and Variable Speed AIRLOGIC units to LEADAIR controllers
Can also be used to convert CAN communication to the MODBUS protocol which can be used for remote monitoring and control through customers Building Management System (BMS)
COMM BOX S Part No: 6256 3600 00
Airlogic Electrical Cabinet
Airlogic Electrical Cabinet
To Customers MODBUS BMS
You will require: - 2 x CAN Connectors (Regular)
Part No: 1088 0017 28- 1 x SUB D9 Connector
Part No: 6256362300
(see pg. 7)
Controller & Connectivty
12© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
COMM BOXES - MODBUS/PROFIBUS
MK5 GATEWAY Part No: 2230 0068 00
The GATEWAY converts CAN Communication to the MODBUS or PROFIBUS protocol.
This can be used for remote monitoring and control through the customers Building Management System (BMS).
You will require: - 2 x CAN Connectors (Regular)
Part No: 1088 0017 28- 1 x SUB D9 Connector
Part No: 6256362300(see pg. 7)
ES4000 Graphic Electrical Cabinet
To Customers MODBUS or
PROFIBUS BMS
Controller & Connectivity
13 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
COMM BOXES - PROFIBUS
The COMM BOX P converts CAN Communication to the PROFIBUS protocol.
This can be used for bespoke remote monitoring and control
COMM BOX P Part No: 6219 0844 00
Airlogic Electrical Cabinet
To Customers PROFIBUS BMS
You will require: - 2 x CAN Connectors (Regular)
Part No: 1088 0017 28- 1 x SUB D9 Connector
Part No: 6256362300
(see pg. 7)
Controller & Connectivty
14© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
COMM BOXES - VISUALISATION
COMM BOX E Part No: 2230 0023 91
The COMM BOX E provides local event notification and visualisation to a computer or computer network.
This is the best solution for local monitoring of your system.
It allows: Data Logging Real Time Alarms Control of Compressors
CAN Network
To Pressure Transducer
CAN Network
To Pressure Transducer
Customers Ethernet
Controller & Connectivity
15 © 2014 Chicago Pneumatic. All Rights Reserved.
Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
UPGRADE KITS
A simple 'Plug & Play' upgrade
No wiring, just attach the harness and the machine is ready to go
You then have all the benefits of an ES4000 Graphic Controller!
AIRLOGIC to Part No: 1630 0028 01 ES4000 Graphic
Existing Airlogic Controlled Machine
ES4000 Graphic Controlled Machine
1. Remove Airlogic2. Fit Harness Kit3. Fit ES4000 Graphic
Controller & Connectivty
16© 2014 Chicago Pneumatic. All Rights Reserved.Please contact the Chicago Pneumatic Customer Care Team (877-861-2722) with any questions or feedback.
CP Compressors are supported by a network of trained service technicians who can provide complete warranty support, spare parts and technical consultation. For more information on our products, please contact your local authorized CP Compressor distributor or sales representative.
Over 100 years of experienceSince 1901 the Chicago Pneumatic name has represented high-performance tools and equipment designed for an extensive range of appli cations. Today, Chicago Pneumatic has a global reach, with local customer centers around the world. Chicago Pneumatic products are tailored to the needs of the industrial, vehicle service, and construction markets. Every day we develop and manufacture new products that are meant to meet your demands not only today, but tomorrow as well.
To learn more about our extensive range of tools, hydraulic attachments, industrial and portable compressors, accessories and workshop equipment, please visit www.cp.com.
The Compressed Air and Gas Institute, CAGI, is an organization dedicated to improving the compressed air industry through established standards. As a proud member of CAGI, CP Compressors publishes all technical data in accordance with CAGI/PNEUROP PN2CPTC2 guidelines and voluntarily allows products to be selected for participation in CAGI’s Performance Verification Program. With CP Compressors, our customers know they are receiving the excellent performance that we publish.
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Original parts. Your quality assurance.The “original part” identification confirms that these components passed our strict test criteria. All parts are designed to match the compressor. They have been thoroughly tested to obtain the highest level of protection, extending the compressors’ lifetime and keeping the cost of ownership to an absolute minimum. No compromises are made on reliability. The use of “original part” certified quality components helps ensure reliable operation and will not impact the validity of your warranty, unlike other parts. Look for the quality assurance seal.
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CP Compressors1800 Overview DriveRock Hill, SC 297301-877-861-CPAC (2722)
© 2014 C
hicago Pneum
atic. All R
ights Reserved. C
onfidential. Pricing and content is subject to change w
ithout notice. July 2014.
www.cp.com