موتور ترکشن
DESCRIPTION
traction motorsTRANSCRIPT
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SIEMENS
Drive: 2KF1622 1GJ10 Motor: 1TB1622 0JG03 Gear: 2LB0066 6JC60
Order No.: A5E02597243A Version: AA
Siemens AG A5E02597243A Traction drive Operating instruction
Operating instructions Edition 01.2010
Traction driveAvanto (Gear ratio 6.05)
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Document Order No.
Operating instructions for motor A5E02597243 (with parts list and cross-section) Motor drawings: Dimension drawing A5E02526568A Rotor, complete (balancing unit) A5E00141218A Main terminal box A5E00984395A Handling instruction speed sensor A5E00218658A Drawings Gearbox: Outline drawing 132.00422010 Sectional drawing 132.00421910 Gear unit (with coupling): Operating instruction for Gear unit (with coupling) 132.00416620_EN Workshop Manual 132.00416650_EN General Assembly Procedures for Axle Gearbox (german) 139.00027910_DE General Assembly Procedures for Axle Gearbox (english) 139.00027920_EN Spare Part Catalogue 132.00416660
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01 ................................................................................................................................................ -1-1
31 ............................................................................................ .2 31 ........................................................................................................................................................................... -2-1
31 ........................................................................................................................................... ( ) .1-2-1
41 .......................................................................................................................................................................... .2-1-2
51 ..................................................................................................................................................................... .3-1-2
61 ....... ................................................................................................ ( ) .4-1-2
71 ................................................................................................................................................................... -2-2 71 ............................................................................................................................. ( ) .1-2-2
71 ..................... ................................................................................................ .2-2-2
71 ............................................................................................................................................ .3-2-2
81 .............................................................................................. ( ) .4-2-2
81 ..................................................................................................................................................................... -3-2
91 ........................................................................................................................................... .1-3-2
91 ...................................................................................................................................... .2-3-2
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02 ........................................................................................................... CA .1-4-2
02 ............................................................................................................................................... .2-4-2
02 ...................... ................................................................................................................................ .3-4-2
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22 ............................................................................................................................................................ -2-3
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32 ............................................................................................................................................................... -4-3
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52 ........ ................................................................................................................................ -2-4
52 ....... ................................................................................................................................ .1-2-4
52 .................................................................................................................................................................. .1.1-2-4
52 .......................................................................................................................................................... .2.1-2-4
72 ...................................................................................................................................................................... .2-2-4
72 .................................................................................................................................... .3-2-4
82 ................................................................................................................................................................... -3-4
92 ........................................................................................................................................ .5 92 ................................................................................................................................................................... -1-5
92 ....................................................................................................................................................... -2-5
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23 ............................................................................................................................................ : -2-6
43 ............................................................................................... : -3-6
53 .................................................................................................................................... : .1-3-6
53 ................................................................................................................................................. : .2-3-6
53 .............................................................................................................................................. : .3-3-6
73 ........................................................................................................................ : .4-3-6
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04 .................................................................... : (dne-N) .3-4-6
24 ....................................................................................................................... .4-4-6
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44 ................................................................................................................ ( ) .8-4-6
54 .................................................................................................. -5-6
54 ...................... ................................................................................................ : .1-5-6
64 ..................... ................................................................................................................................ .2-5-6
74 ....................................................................................... ( ) .3-5-6
74 ....................................................................................................................................................... .4-5-6
74 ............................................................................................................................................... .5-5-6
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Self-ventilated: 242,6 mm Rotor diameter
245 mm Stator bore diameter: 350 mm Length of core assembly: 1,2 mm Air gap:
500 V Rated voltage: 210 A Rated current:
130 kW Rated power: 1800 1/min Rated speed:
91 HZ Rated frequency: 200 Thermal class:
1500 V Rated insulation voltage: 5040 1/min Maximum speed:
Y Circuit: 1x70 mm2 Supply conductor: (No delivery part from A&D LD )
IEC 60349-2 08/2002 Specifications
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Cylinder roller bearing DIN 43283-NU 210 ECM / C5HVA3091-SKF or Cylinder roller bearing DIN 43283-
NU 210 E-M1-F1-J20AA-R110-125NA FAG Bearing (N-end),
Shell Retinax LX2 (corresponds to "H3.5", Appendix A1) Bearing grease 140 g Initial lubrication quantity
25 g Re-lubrication quantity Gear general 2LB0066-GJC60
Gear ratio 6,052
435 kg Motor, complete (include coupling, without cables) 155 kg Rotor, complete (balancing unit including coupling half on motor side): 260 kg Stator with winding (core assembly with winding and stator frame): 483 kg Gear (without diaphragm coupling, without axle coupling, steady bearing
without oil, without brake disks and brake calipers) 910 kg Drive (with motor and gear):
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/
1.00 Motor complete A5E00193035
1.10
1Stator complete
Frame with core assembly
A5E00193036
A5E00193194
1.11 2 Screw plug M10-GPN700 1916165300 1.12 2 Plug SN60805C26,8 PE-WEICH-NF 1916144800 1.13 2 Plug SN60805-C8,8 PE-WEICH-NF 1932120900 1.15 2 Screw plug M20-GPN700 1916161900 1.19 1 Plug SN60805-C10,5-PE-WEICH-NF 1932121100 1.20 1 Stator core assembly with winding -- Part of item No 1.101.30 1 Coil connector -- Part of item No 1.101.31 1 Connecting bar U1 -- Part of item No 1.101.32 1 Connecting bar V1 -- Part of item No 1.101.33 1 Connecting bar W1 -- Part of item No 1.101.40 1 Ductile iron bearing (steady bearing) A5E00167963 H4.1 1.41 1 Retaining ring DIN472-80x2,5 A5E00168436 1.50 2 Air screen (D-end A5E00170417 1.51 1 Cover plate A5E00171131
1.52
6
Countersunk screw ISO10642-M6x12-8.8 1324123800 H6.1 / H6.2, MA = 8 Nm
20%1.70 1 Grounding socket -- Part of item No. 1.102.00 Rotor, complete A5E00141218 2.10 1 Shaft -- Part of item No.2.002.20 1 Rotor with winding -- Part of item No.2.002.21 2 Short-circuit ring -- Part of item No.2.002.30 1 Rotor thrust collar (D- and N- end) -- Part of item No.2.002.50 1 Internal fan -- Part of item No.2.002.51 Balancing weight SN66600-15-Ms -- Quantity as required
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14265320E5A raeg elxA 00.3100.31 .oN meti fo traP -- esac raeG 1 01.31-54x61M-7104 OSI wercs daeh-nogaxeH 8 11.31
9.01 072 = AM ;2.6H / 1.6H 43308100E5A
mN 25508100E5A VH003 61-9807OSI rehsaW 8 21.31 9.5H 0075616191 007NPG-61M gulp wercS 2 31.312.6H / 1.6H 0083712341 TS-01x11h01-8332OSI nip lellaraP 1 41.31
02.31
,wercs gninetsaf gnilpuoc ot ssecca( revoc ylbmessa raeg degniH 1
)12.11 traP 00.31 .oN meti fo traP ,9.5H --
mN 32 = AM ,00.31 .oN meti fo traP -- wercS 12.31
: 1.7
( )
%01 =
dne evirD = dne-D dne evird-enon = dne-N
1A - 2-7
:
:
" " ) ( 41
...( , .)
-
1H .1- 2-7
( /)
:
GA llehS .g.e / 581/551 tirips etihW GA llehS .g.e / enesoreK )lonahte( tirips detalyhteM
: .
.
1.1H
( /)
)lonatub ,lonaporp ,tirips detalyhtem( lohoclA GA llehS .g.e / 581/551 tirips etihW GA larA / 5004 larA
lirP %2 ... 1( )
: ( )
znelboK 57065-D ,eimehC erolF / 4 limalF
-
. 03 9 Hp
.
.
. 03 9 Hp
.
.2- 2-7
( /)
1.2H
: GA llehS .g.e / enesoreK rhuR/miehlhM 30454-D ,gatnnerB / MU lacsA GA lotneP / 0002 xetneP (: )
GA larA / 5004 larA rhuR/miehlhM 30454-D ,gatnnerB / 84 GS losucsA (: ) citahpilaosI
grubsiuD 15074-D ,HbmG liugeL .u remerB / POT X.L.S atloviR grebledieH 80096-D ,HbmG ehtulK / 029 / 5201 ukaH grebnrN 35409-D ,dlefretseiB / 61 CBW
-
tirips detalyhteM
2.2H
( /)
:
znelboK 57065-D ,eimehC erolF / 4 limalF
:
) ( 03 9 Hp
. . ) ( 3 2
. C 021 ot 011 21
: -
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3H .3- 2-7 ( /)
5.3H
2XL XANITER llehS
4H .4- 2-7 ( /)
1.4H
-
Altemp Q NB 50 / Klber Lubrication, D-81310 Mnchen or
300mm/s 68F (20C)
7-2 -5. )/ (
H5.2 Hylomar SQ 32M sealant / Marston lchemie GmbH, D-53909 Zlpich
H5.9 Atmosit Compact Art. No. 112 / Henkel Teroson GmbH, D-69112 Heidelberg
7-2 -6. H6 )/ (
H6.1 Loctite 7471 activator / Loctite Deutschland GmbH, D-81905 Munich
:
2 20C 7471 (H6.1)
.
H6.2 Loctite 243 adhesive / Loctite Deutschland GmbH, D-81905 Mnchen
H6.10
Loctite 272 adhesive / Loctite Deutschland GmbH, D-81905 Mnchen H6.12
Loctite 7091 activator / Loctite Deutschland GmbH, D-81905 Munich
:
-
. )21.6H( 1747 1907
01H .7- 2-7 ( /)
5.01H
grubmaH 83222-D ,HbmG enilovlaV / C 205 lytceT
2A - 3-7 :
1W .1- 3-7
snemeiS .g.e
.on loot / gk 004 1 1.1W
mm 59 = mm055 100910102
020892657 retpadA 1 21.1W
3W .2- 3-7
.g.e
loot snemeiS
-
) ( 1 1.3W 05N01 FMC
grebnrN 72409-D ,HbmG DLEHMR .P.P.E / mm 5.43 / mm 47/ mm12)
( Nk321/ mm05 / mm231
=
353870099
DLEHMR .P.P.E morf 261 LP 1 2.1.3W grebnrN 72409-D ,HbmG
663087049
, mm 051 / 02 mm 033x02M 1 2.3W
052087049
1 3.3W 1336 NID ot 02M
--
/ mm 12 =/ mm88 =( A ) 1 5.3W mm 51 =
711087049
=/ mm65 =/ 802 = puc tsurhT 1 7.3W 02M/ mm63 =/ mm091
060087049
4W .3- 3-7 3W)
( 02M SD-233 NID
.g.e
loot snemeiS
1 1.4W etalp noitcartxe lasrevinU
005087049
3 2.4W 003x01M sdor lluP
703087049
3 A3.4W 1336 NID ot 01M stun ralloC
--
-
7-3 -4. W5
e.g.
Siemens tool
W5.5 1 Universal extraction plate; Dismantling device for dis- mantling the bearing inner race (N-end), for hollow piston
cylinder type CMF10N only.
Tool set (e.g. Siemens tool number = 205012M01) Insisting from:
Pulling
jaws Guide bolt Adapter flange
205012140 205012120 205012100
7-3 -5. W6 :
e.g. Siemens tool
no. W6.5 1
Assembly bolts for screwing in the coupling half on the motor side
940787052
W6.9A 1 Lifting device for attaching the bearing shield (N-end)
207203000
W6.15A 1 Centering sleeve for threading the bearing shield with bearing(N-end), with attachment-screw M20x110
207097041
7-3 -6. W8
e.g. Siemens tool
no. W8.29 1
Pressing-out device for pressing the bearing outer race with the cage out of the bearing shield (N-end),
970077100
W8.30 1 Pressing-in device for pressing the ductile iron bearing into the stator frame
950544200
-
1 13.8W nori elitcud eht gnisserp rof ecived tuo-gnisserPemarf rotats eht fo tuo gniraeb
9 ,7 ,6 ,3 ,2 ,1..oN traP :deriuqer osla era gniwollof ehtdna03.8W ecived ni-gnisserp morf 05
502445059
3A - 4-7
1R .1- 4-7 ( 2.5.6)
:
.
. )08 niarg( ,
:( m 06: ) 1.1R
der-egieb 2103 LAR ,remirp tnenopmoc-owt niser yxopE;renedrah tnenopmoc-owt niser yxopE
% 1:5
:
.( 03/C06) 42
..g.e + ginK xullirB .aF .oC & HbmG regglFannU 32495 D ,GK
-
:
-
.)
, ...(
:
.
. YA RUP
.
1B - 5-7
.
:( m 06: ) 3.1R:)m 06 :ssenkciht taoc( taoc poT
ciportoxiht YA RUP tnenopmoc-owT kcalb etihparg 1109 LAR ,tniap
;renedrah YA RUP tnenopmoc-owT % 1:9
: . 03
( . 03/C08)
42
..g,E + ginK xullirB .aF D ,GK .oC & HbmG regglFannU 32495
-
7-6 - B2a
B2b
/
Fig. 6.2 Longitudinal section through motor
)N-end (
Fig. 6.3 Moving the rotor with the bearing shield (N-end) out of the stator
frame Fig. 6.4 Pressing the bearing outer race with the cage out of the bearing
) N-End( shield Fig. 6.5 Withdraw the bearing inner ring (N-End) from the shaft
Fig. 6.6 Pressing the ductile iron bearing out of the stator frame
Fig. 6.7 Withdrawing the internal fan from the shaft
-
Edition
7-7 - B2b
B2b
/
Fig. 6.8 Longitudinal chapter through motor
) N-end (
Fig. 6.10 Pressing the bearing outer race with the cage (N-end) into the bearing shield
)N-end(
Fig. 6.11 Mount bearing shield (N-end) onto rotor
Fig. 6.12 Moving the complete rotor into the stator frame
Fig. 6.13 Pressing the ductile iron bearing into the stator frame
-
Edition
-
noitidE
1C - 8-7 A34279520E5A
2
1.2
) ( 1.1.2
:
!
.
06
. )02M(
) ( . ( )
.
02M ( 2 2) 8 NID 1965 8865 NID
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. ( 8 NID 1965 8865 NID
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-
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:
. 2 2) ( )
8865 NID 02M) . ( . ( 8 1965NID
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.
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3.2
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-
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2.1.2.4
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-
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. [42.21] [ 22.21] -
. [12.21] [52.21] [ 32.21 ] -
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.
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1Z -01-7
:
00 AA A34279520E5A 0102.10
: 010210
0102.10 lareneG 1 0102.10 rotom eht egarots dna tropsnart ,gnidnepsuS 2 0102.10 rotoM 3 0102.10 noitallatsnI 4 0102.10 noitarepO 5 0102.10 ecnanetniaM 6 0102.10 xidneppA 7
:
49