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ENSOL CO. Water Treatment Chemical treatment of Cooling Tower Trouble Shooting Table Mustafa Atyia 01002090421 S/N Problem Causes Action taken ١ - اﻟﻌﺴﻮرة ﻧﺴﺒﺔ ارﺗﻔﺎعHigh Ca hardness ١ - اﻟﺘﺮﻛﯿﺰ دورة ارﺗﻔﺎعHigh cycle of concentration اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةIncrease blowdown rate ٢ - اﻟﺘﻌﻮﯾﺾ ﻣﯿﺎه ﻓﻲ اﻟﻌﺴﻮرة ﻧﺴﺒﺔ ارﺗﻔﺎعHigh Ca hardness in make up اﻟﺗﻌوﯾض ﻣﺎء ﺧﻠط ﻣﯾﺳرة ﺑﻣﯾﺎهMake proper blending with soft water ٢ - ﻧﺴﺒﺔ اﻧﺨﻔﺎض أو ارﺗﻔﺎع اﻟﻘﻠﻮﯾﺔHigh or low Alkalinity or pH ١ - اﻟﻘﻠﻮﯾﺔ ﻓﻲ اﻟﺘﺤﻜﻢ ﺟﮭﺎز ﻛﻔﺎءة ﻋﺪمpH control system malfunctioning اﻟﻘﻠﻮﯾﺔ ﻓﻲ اﻟﺘﺤﻜﻢ ﺟﮭﺎز ﺗﺸﻐﯿﻞ ﺳﻼﻣﺔ ﻣﻦ اﻟﺘﺄﻛﺪCheck pH control system ٣ - اﺳﺘﮭﻼك ﻣﻌﺪل زﯾﺎدة اﻟﺤﻤﺾhigh acid consumption ١ - اﻟﺘﺮﻛﯿﺰ دورة ارﺗﻔﺎعHigh cycle of concentration اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةIncrease blowdown rate ٢ - اﻟﺘﻌﻮﯾﺾ ﻣﯿﺎه ﻓﻲ اﻟﻘﻠﻮﯾﺔ ﻧﺴﺒﺔ زﯾﺎدةHigh alkalinity in make up water ٣ - اﻟﺘﺒﺮﯾﺪ ﻣﯿﺎه ﺗﻠﻮثCooling water contamination ٤ - اﻟﺤﺮاري اﻟﺤﻤﻞ زﯾﺎدةHigh heat loading ٤ - اﻟﺘﻮﺻﯿﻞ ﻣﻌﺎﻣﻞ ارﺗﻔﺎع اﻟﻜﮭﺮﺑﻲHigh conductivity ١ - اﻟﺘﺮﻛﯿﺰ دورة ارﺗﻔﺎعHigh cycle of concentration اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةIncrease blowdown rate ٢ - اﻟﺤﻤﺾ ﺣﻘﻦ ﻣﻌﺪل زﯾﺎدةHigh acid injection اﻟﺒﻨﺪ إﻟﻰ ارﺟﻊ# ٣ Refer to item # 3 ٣ - اﻟﺘﺒﺮﯾﺪ ﻣﯿﺎه ﺗﻠﻮثCooling water contamination اﻟﻤﻠﻮﺛﺎت ﻣﻦ ﻟﻠﺘﺨﻠﺺ اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةIncrease blowdown rate & prevent contamination ٥ - اﻟﺘﻮﺻﯿﻞ ﻣﻌﺎﻣﻞ اﻧﺨﻔﺎض اﻟﻜﮭﺮﺑﻲlow conductivity ١ - اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةhigh blowdown rate اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل ﺧﻔﺺDecrease blowdown rate ٢ - اﻟﺘﺒﺮﯾﺪ داﺋﺮة ﻓﻲ ﺗﺴﺮﯾﺐ وﺟﻮدLeakage in cooling system اﻟﺘﺴﺮﯾﺐ ﻣﻨﻊPrevent the leakage ٦ - ﺗﺮﻛﯿﺰ دورة اﻧﺨﻔﺎض ﺗﺮﻛﯿﺰ دورة ﻋﻦ اﻟﻜﺎﻟﺴﯿﻮم اﻟﺘﺒﺮﯾﺪ ﻣﯿﺎهLoss of Ca cycles ١ - ﻣﯿﺎه ﻓﻰ ﻓﻮﺳﻔﺎت وﺟﻮد ﻋﺪم اﻟﺘﺒﺮﯾﺪNo phosphate residual اﻟﻜﯿﻤﺎوﯾﺎت ﺣﻘﻦ ﻧﻈﺎم ﻛﻔﺎءة ﻣﻦ اﻟﺘﺄﻛﺪCheck dosing system of EN-305 ٢ - ﺑﮭﺎ اﻟﻤﺴﻤﻮح اﻟﺤﺪود ﻋﻦ اﻟﻘﻠﻮﯾﺔ ارﺗﻔﺎعhigh alkalinity اﻟﺒﻨﺪ إﻟﻰ ارﺟﻊ# ٢ Refer item # 2 ٣ - اﻟﻤﺴﻤﻮح اﻟﺤﺪود ﻋﻦ اﻟﻜﺎﻟﺴﯿﻮم ﻧﺴﺒﺔ ارﺗﻔﺎع ﺑﮭﺎHigh Ca hardness اﻟﺒﻨﺪ إﻟﻰ ارﺟﻊ# ١ Refer item # 1 ٤ - اﻟﺤﺮاري اﻟﺤﻤﻞ زﯾﺎدةHigh heat loading اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل زﯾﺎدةIncrease blowdown rate ٧ - اﻟﺰﻧﻚ ﻧﺴﺒﺔ اﻧﺨﻔﺎضLow zinc residual ١ - اﻟﺘﺮﻛﯿﺰ دورة اﻧﺨﻔﺎضLow cycle of concentration اﻟﺘﻔﻮﯾﺮ ﻣﻌﺪل ﺧﻔﺾDecrease blowdown rate

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  • ENSOL CO. Water Treatment

    Chemical treatment of Cooling Tower Trouble Shooting Table

    Mustafa Atyia 01002090421

    S/N Problem Causes Action taken

    - High Ca hardness

    - High cycle of concentration

    Increase blowdown rate

    - High Ca hardness in make up

    Make proper blending with soft water

    -

    High or low Alkalinity or pH

    - pH control system malfunctioning

    Check pH control system

    -

    high acid consumption

    - High cycle of concentration

    Increase blowdown rate

    - High alkalinity in make up water

    - Cooling water contamination -

    High heat loading -

    High conductivity

    - High cycle of concentration

    Increase blowdown rate

    - High acid injection

    # Refer to item # 3

    - Cooling water contamination

    Increase blowdown rate &prevent

    contamination -

    low conductivity

    - high blowdown rate

    Decrease blowdown rate

    - Leakage in cooling system

    Prevent the leakage

    -

    Loss of Ca cycles

    - No phosphate residual

    Check dosing system of EN-305

    - high alkalinity

    # Refer item # 2

    -

    High Ca hardness

    # Refer item # 1

    - High heat loading

    Increase blowdown rate

    - Low zinc residual

    - Low cycle of concentration

    Decrease blowdown rate

  • ENSOL CO. Water Treatment

    Chemical treatment of Cooling Tower Trouble Shooting Table

    Mustafa Atyia 01002090421

    - EN-56 EN-56 Dosing system

    malfunctioning.

    EN-56 Check dosing system of EN-56

    - pH high cooling wter pH

    # Refer item # 2

    - High zinc residual

    - High cycle of concentration

    Increase blowdown rate

    - EN-56 High chemical dosing rate of EN-56

    EN-56 Make proper dose of EN-56

    - pH Excessive low pH

    # Refer item # 2

    - Low phosphate

    residual.

    - Low cycle of concentration

    Decrease blowdown rate

    - EN-305 EN-305 Dosing system

    malfunctioning.

    EN-305 Check dosing system of EN-305

    - High phosphate

    residual.

    - High cycle of concentration

    Increase blowdown rate

    - EN-305 High chemical dosing rate of EN-

    305

    EN-305 Make proper dose of EN-305

    - cooling water get

    turbide

    - High Alkalinity

    # Refer item # 2

    - High conductivity

    # Refer item # 4

    - Cooling water contamination

    Increase blowdown rate to remove

    contaminants - Algae growing -

    Not sufficient biocide addition

    Make proper dose of

    - High phosphate residual

    # Refer item # 10

    - Cooling water contamination

    Increase blowdown rate to remove

    contaminants