© abb group october 5, 2015 | slide 1 general presentation bu lv motors & servomotors gianpiero...
TRANSCRIPT
© ABB Group April 19, 2023 | Slide 1
General presentationBU LV motors & Servomotors
Gianpiero Leggieri, ABB Servomotors, 30 March 2009
© ABB Group April 19, 2023 | Slide 2
Key facts
2600 employees in 41 countries
6 focused manufacturing centers
4 central stocks, 60 000 stocked motors
800 MUSD business
Market-leading products, applications and services
© ABB Group April 19, 2023 | Slide 3
LV Motors worldwideManufacturing and central stock locations
Central stocks
Manufacturing
Barcelona, Spain
Barcelona, Spain
Barcelona, SpainCentral Stock South Barcelona, Spain
Central Stock South
Milan, Italy
Milan, Italy
Lodz, Poland Lodz, Poland
Västerås, Sweden
Västerås, Sweden
Västerås, SwedenCentral Stock North Västerås, SwedenCentral Stock North
Vaasa, FinlandVaasa, Finland
Menden, GermanyCentral Stock Europe Menden, Germany
Central Stock Europe Shanghai, China
Shanghai, China
Shanghai, Central Stock North
Asia
Shanghai, Central Stock North
Asia
Faridabad, India
Faridabad, India
Bangalore, India
Bangalore, India
Singapore, Central Stock South
Asia
Singapore, Central Stock South
Asia
© ABB Group April 19, 2023 | Slide 4
Vittuone Factory (Milan) Manufacturing of LV motors and Servomotors
Vittuone (Milan) Italy
Vittuone (Milan) Italy
© ABB Group April 19, 2023 | Slide 5
Vittuone Factory (Milan)Main figures 2008
43 employees
250.000 motor produced
150 MEur total revenues
5000 pallets location for a total amount of around 10.000 motors, ready in the Menden central stock Europe
© ABB Group April 19, 2023 | Slide 6
Vittuone Factory (Milan)LV and Servomotors production
200.000 standard motor from 56 to 80 frame size
10.000 special water cooled motors encapsulated undervacuum for vacuum pumps
30.000 extruded motors for fan
10.000 Servomotor (DC/AC)
© ABB Group April 19, 2023 | Slide 7
Vittuone Factory (Milan)Servomotors
9C series brushless servomotors
Permanent magnet synchronous motor
1 to 30 Nm, 2000 to 6000 r/min
For demanding machinery applications
Wide range of feedback devices
Very low inertia
9C
HDP
HDP series servomotors
AC induction asynchronous motor
2 to 600 kW, 500 to 4000 r/min
Servoventilated air cooling
For very high dynamic applications
Extremely compact
© ABB Group April 19, 2023 | Slide 8
ServomotorsHDP AC induction motors
IP54Axial fan
HDP C
IP23Radial fan
HDP V
HDP C (IP54)HDP C (IP54)
HDP V (IP23)HDP V (IP23)
Power range
Drive AX 250-315 (IP54)Drive AX 250-315 (IP54)
Tetravec 250-315 (IP23)Tetravec 250-315 (IP23)
2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW
© ABB Group April 19, 2023 | Slide 9
HDPMain selling point
HIGH POWER DENSITY
With low power lost in the magnetic sheets
LOW INERTIA
Many times lower than equivalent* LV and DC motor
ULTA COMPACT
From 2 to 3 height shaft smaller than equivalent* LV motor
SQUARE FRAME
To be compatible and replace DC motors
* Equivalent power
© ABB Group April 19, 2023 | Slide 10
HDP vs M3AA motorsComparison
HDP (IP54) > M3AA (IP55) 2 timesSize 100
16,1
10,9
4
0 2 4 6 8 10 12 14 16 18
HDP VH6.2IP23
HDP CH6.2IP54
M3AA 100LCIP55
Power
v
SIZE 100:
VH6 16,1 kW
CH6 10,9 kW
100L4B 4 kW53
30,2
15
0 10 20 30 40 50 60
Power
HDP VM5.2IP23
HDP CM5.2IP54
M3AA 132SMDIP55
Size 132
v
SIZE 132:
VM5 53 kW
CM5 30,2 kW
132M4C 15 kW
92,2
59
22
0 20 40 60 80 100
Power
HDP VN5.2IP23
HDP CN5.2IP54
M3AA 160MLDIP55
Size 160
v
SIZE 160:
VN5 92,2 kW
CN5 58 kW
160L4B 22 kW
SIZE 200:
VR5 201,8 kW
CR5 94,5 kW
200L4B 45 kW201,8
94,5
45
0 50 100 150 200 250
Power
HDP VR5.2IP23
HDP CR5.2IP54
M3AA 200MLCIP55
Size 200
v
HDP (IP23) > M3AA (IP55) 4 times
© ABB Group April 19, 2023 | Slide 11
HDPAC induction square motor range
2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW
Size 100Size 100
Size 132Size 132
Power range
Size 160Size 160
Size 200Size 200
Size 250Size 250
Size 315Size 315
Motor range from 2 to 1400 kW, from 20 to 8000 Nm
Size 100Size 100 Size 132Size 132 Size 160Size 160 Size 200Size 200 Size 250Size 250 Size 315Size 315
© ABB Group April 19, 2023 | Slide 12
HDPMain characteristics
Magnetic Sheets
•Square frame for better air cooling
•Low power losses
•low thickness
•insulated on both sides
Rotor
•Sqirrel cage
•Alluminium die cast pressure
•Very low inertia
Cooling
•By axial fan on IP54
•IP55 by special axial fan
•By radial fan on IP23
•Special exucution without forced air cooling
Windings
•Reinforced insulation system
•Class H wire
•Impregnation by resin
•Overhangs insulated by paper
© ABB Group April 19, 2023 | Slide 13
HDPMain characteristics
Mounting
•B35 basic
•V15-V35 on demand
Label
•Bar code
•Serial number
•Electrical data
•Feedback data
•Brake data
•Fan data
•Certification
Certifications
•CE
•UL
Operarting mode
•Torque constant
•Power constant
© ABB Group April 19, 2023 | Slide 14
HDPMain accessoriesHDP are available with several accessories to fulfill any kind of applications
Bearings
•DE ball
•DE roller
•High speed solution
•NDE insulated bearings over 100 kW
Encoders
•HTL
•TTL
•Sincos 1Vpp
•Absolute encoder
Holding brake
•Spring type
•Standard torque
•Improved torque
Thermal switch
•3 x PTC
•3 x Klixon
KTY 83 or 84
•PT100
© ABB Group April 19, 2023 | Slide 15
9C AC permanent magnet servomotors
9C series brushless servomotors
Permanent magnet synchronous motor
1 to 30 Nm, 2000 to 6000 r/min
For demanding machinery applications
Wide range of feedback devices
Very low inertia
9C
© ABB Group April 19, 2023 | Slide 16
Servomotorsbrushless permanent magnet motors
1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm
9C 1/4/59C 1/4/5
8C68C6
Torque range
8C69C
© ABB Group April 19, 2023 | Slide 17
9C Main selling point
CONCENTRATEWINDINGS
a new technology for a new generation of brushless motors
EXTREMELY COMPACT
50 mm shorter of 8C series
RESIN ENCAPSULATION
Under vacuum epoxy resin encapsulation protect the motor up to 4000 V partial discharge free
Motor body in SMC
SMC Magnetic composite material for high performance to high frequency
© ABB Group April 19, 2023 | Slide 18
9C/8C6 Brushless permanent magnet motor range
Motor range from 1 to 33 Nm, from 2000 to 6000 rpm with 3 motor sizes
8C68C69C59C59C49C49C19C1
1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm
9C19C1
8C68C6
Torque range
9C49C4
9C59C5
© ABB Group April 19, 2023 | Slide 19
9CMain characteristics
Label
•Bar code
•Serial number
•Electrical data
•Feedback data
•Brake data
•Certification
Connections
Power and signal connectors
Certifications
•CE
•UL
Operating mode
•Torque constant
•Several nominal speed frm 2000 to 6000 rpm
© ABB Group April 19, 2023 | Slide 20
9CMain accessories
Digital multiturn absolute encoder
Optical sinusoidal encoder
1Vpp
9C servomotors are available with the main feedback device and brakes
Resolver
Spring
or
magnetic brake
© ABB Group April 19, 2023 | Slide 21
9CGlobal offer
Packing
•Single packing
Package solution
9C with the ACSM1 is best solution for machinery application
Motor stock
•300 standard motors stocked in the Menden Europe central stock
Menden, GermanyCentral Stock Europe Menden, Germany
Central Stock Europe
MC Size
•tool to select right motor/drive matching