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ABB Inc. 15 November 2003- Page 1 E x t e n d e d A u t o m a t i o n S y s t e m 8 0 0 x A Process Industry Products ABB Automation Technologies Sweden Erik Oja Vice President Head of Open Control System

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Page 1: © ABB Inc. 15 November 2003- Page 1 E x t e n d e d A u t o m a t i o n S y s t e m 8 0 0 x A Process Industry Products ABB Automation Technologies Sweden

© A

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Process Industry ProductsABB Automation Technologies

Sweden

Erik Oja

Vice President

Head of Open Control System

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Facts about ABB

Headquarters: Zurich, Switzerland

About 108,000 employees in around 100 countries

Orders in 2006: $28.4 billion

Revenues in 2006: $24.4 billion

Listed on Stockholm, Swiss & New York exchanges; traded on virt-x

A leading power and automation technology company with strong market positions in its core businesses

Core business organized into 5 divisions; Power Products, Power Systems, Automation Products, Process Automation, and Robotics

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Power Technologies – from generation to consumer

Generation Transformer substationGrid 220-400 kV

Distribution substations

Secondary substations

AC

DC

Local network6-20 kV

Transformer substation

Regional network 40-130 kV

Transformer

Consumer

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Automation – from products to plants

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Process Automation, Sweden

Total revenues: 600 MUSD

No. of employees: 1500

Open ControlSystems

LogisticsCenter

ForceMeasurement

IndustrySolutions

CraneSystems

Service

• Mining• Rolling Mills• Metallurgy Products• Paper• Products,Chemical Pharma & Consumer

• System 800xA• Advant/Satt

• Roll Force• Strip thickness & positioning • Web Tension • Flatness Control • Cylmate • Torque sensor

• Spare parts• Repairs• 24 hour support

• Container handling• STS Cranes• RTG Cranes• Industrial Cranes

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Open Control SystemsOpen Control Systems

XAErik Oja

Assistant: Birgitta Birberg

ProductDevelopment

XA/ATomas

Angelhag

ProductManagement

XA/MTomas

Brannemo

Human Resources

XA/HRLennart

Weidenholm

Sales &Marketing

XA/FJenny

Sjödahl

Process Improvement

XA/QAnne-Sofie

Petersén

XA/AH

XA/AHB

XA/AHC

XA/AHI

XA/AHE

Business Control

XA/EKarin

Swärd Lindberg

SupportCenter

XA/SLars-Olov Tjerngren

XA/SV

XA/SM

XA/AC

XA/ACB

XA/ACT

XA/ACE

XA/ACL

XA/AO

XA/AOA

XA/ACN

XA/AQ

XA/AOP

XA/FM

XA/FS

XA/AOC

XA/AOO

XA/AOT

XA/ACP

Order & Delivery

XA/DBernt

Ebeling

XA/DI

XA/DO

XA/DP

XA/DL

XA/FFXA/MC

ProductManagement

XA/MErik

Danielsson

ProductManagement

XA/OCAnders Kettis

Employees: 420

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R&D Centers for System 800xA

Wickliffe, USA

Västerås & Malmö, Sweden

Minden, Germany

Bangalore, India

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Regional Action Centers

RACSE

RACUS

RACDE

RACAsia

Wickliffe, OHMannheim

Västerås

Buenos Aires

Singapore

Beijing

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Common Automation Platform for:

Process Control Electrical Control Safety Systems ESD and F&G Systems SCADA Information Management Asset Management Batch and Recipe Management

Statistics

Initial release of 800xA in January, 2004 Over 3 500 systems sold since introduction

>28 000 Controllers >17 000 Process Portals >14 million S800 I/O channels

Supports evolution from all previous ABB systems

Process Industries Products: 800xA Extended Automation

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ProcessControlProcessControl

OperationsOperations

EngineeringEngineering

Traditional DCS - Each functionality a separate product

“Traditional” DCS/OCS

Instrumentation& Drives

InformationManagement

Asset Optimization

S88 ProductionManagement

ProgrammableLogic Control

Advanced Control

Motor ControlCenters

Safety

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System 800xA - One integrated environment

An IndustrialIT 800xA System

Instrumentation& Drives

InformationManagement

AssetOptimization

S88 ProductionManagement

Safety

Motor Control Centers

Advanced ControlAnd Industry Solutions

Process and Logic Control

OperationsOperationsEngineeringEngineering

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Top DCS Suppliers Worldwide

1. ABB

2. Honeywell

3. Invensys

4. Emerson

5. Siemens

6. Yokogawa

Source: ARC DCS Outlook 2006

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World-wide and industry wide success Petrochemicals Cement and

mineralsOil & Gas

Engineering, Tunnels

Water

FoodPower

Pharmaceuticals

Metal

Paper and Pulp

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System 800xA – all around the world, all applications

From extremely large

systems…

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Caspian Sea project, BP – offshore platforms plus pipelines to Turkey +120 AC 800M controllers

(plus many AC450 controllers)

more than 90,000 hardwired I/O plus in excess of 170,000 comms I/O

40 Safeguard safety controllers

50 Process Portal operator stations

4 training/simulation systems

Caspian Sea project, BP

1.768 kilometer pipeline - from Baku in Azerbaijan, to the Turkish port of Ceyhan, second longest pipeline in the world

7 oil related platforms producing at peak over 1 million barrels of oil per day

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System 800xA – all around the world, all applications

…to the very smallest

application…

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Client: IFE (Institutt For Energiteknikk), Norway Technology Institute for research of materials

Site: Kjeller, Norway Application: Controlling facility testing

materials used in offshore and petroleum industries like internal corrosion in pipelines

Automation from ABB: Compact Products 800 system with one Compact HMI operator workplace, two AC 800M controllers (PM 851) and 100 I/O channels Replacing HMI and PLC solution from

external supplier In operation: Mid of 2007

IFE, Norway

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800xA – the leading DCS system!

Collaborative Process Automation System (CPAS)“800XA system is extremely powerful and strongly corresponds to the ARC collaborative process automation system (CPAS) framework.” (ARC)

The integration features of 800xA is what others have as a vision of the future control system!

Electrical IntegrationABB is one of few companies that can offer DCS with integrated functions for control of electrical equipment!

Integrated SafetyIncreased acceptance of and market demands for integration of DCS and Safety. ABB is the most experienced company with this regard, and no one else can integrate Control and Safety in the same controller!

Operator environmentControl room design, Extended Operator Workplace, and 800xA:s operator environment – simply the best on the market!

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