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www.bjn-group.com

p j . ...()lllom

Welcome Note

BJN STEELS.A. is a trusted member of theworld market of steel constructions,

implementing projects on fields such as:

Civil Engineering Proiects: Bui dings,Airports Facilities, Sport Facilities, Shopping

Malls, Hospitals, Logistic Centers, Parking Facilities, Special Projects.

l nfrastructun Proiects: Road -Railway Bridges

Energy Proiects: Power Plant projects, Oil and Petrochemical

Projects I ndustrial Projects: Special Tank System, Silo, Duct Works,

Gantry cranes

The company's corporate values are: - Customer Orientation - Focus on detail

- Quality Standards

- Respect of Budget - Delivery on Time

- Added Value Services

- Trust

- Code of Ethics for Customers -Suppliers

The field of our services includes:

- Design - Fabrication - Installation

The implementation of each project meets the highest international standards.

The company is certified with:

- ISO 9001:2008 - Design,Construction and Installation of Metal Constructions

- EN 1090-2: Execution of steel structures and aluminum structures - quality

Level prerequisite for C.E.

-ISO 3834 -2:Quality requirements for fusion welding of metallic materials

We honour and nciprocate our customer's trust by implementing projects ON TIME

and within the budget they have set, without any discount on the quality standards.

Do not hesitate to contact us for any work where you feel that our expertise,

advice and support would be beneficial. Any query shall be promptly attended.

Faci li ti es

Production Capacity 800 -1.000* tns/month

Area Uncovered 40. 000 sq.mts

Area Covered 13.000 sq.mts

Crane Lift Capacity per room 100 tns

* Note: Refers to normal Shift Hours

Automatic Sand Blasting Machine

Automatic sand blasting machine (pre-heating

sand blasting- painting system] 2.50 m width.

Painting Area

Closed Painting Section

Equipment

Cross Section - Welded beams Equipment for the construction of cross beams:

Variab e height drawn arc customized beam

welding machine with max dimensions

1250x3300x25000 mm

Drilling System V630 3 separate servo controlled drilling units

Simultaneous drill profiles vertically or

horizontally CNC controlled. Can be equipped

with feeder rolls or feeder truck. Designed for

big size fabricators.

Operating range:

Min - Max Height 70 -450 mm /Min-Max Width

70 - 1.000 mm

CNC Cutting Corridor VB1050

CNC machine automatic cutting-piercing

beams Voortman house, Max 1050 mm x

15000 mm. With simultaneous rotation 15

carbide drill and because it can works

simultaneously cutting and drilling can

produce max 1500tons per months.

Punching & Shearing System V550

lnfeed system, suitable for flat steel and

angle steel with a length up to 15m and

provided with a feeder truck with material

clamping. lnfeed drag-chain cross tran­

sports, 5 driven supports. Vertical punching

machine, punching capacity 100 ton. The

punching machine is fitted with 3 punches.

Shear for flat steel, shearing capacity 180

ton. Shear for angle steel,shearing capacity

180toncan produce max 1500tnsper month.

CNC Cutting Machine ESAB

CNC cutting machine ESAB for plates up to

200 mm [cutting 3m x 15mwith 4 oxygen and

1plasma).

Automatic programming - nesting and 100%

trace ability.

0

HACO Hydraulic Press Break

220 t Press Break with useful

load 3600 m HACO House

abi ity of construction of corrugated plates

Welding Techniques: Drip - Spray Arc

Type of

Machine Characteristics Quantity

SMAW Inverter -GYS 251 [380V), lmperia [22DV) 2 pcs

GMAW ELMIG (405 -500) lmperia Mig Turbo

(510-400), CLOOS 450

21 pcs

GTAW II Inverter - Gys 251 ( 380V) 1 pcs

SAW Lilcoln Electric 120 & Corimpex, TIMETZ4,ESAB LAE 800 2 pcs

-

Stud

Welding

Taylor Stud Welding System

1 pc

Crane Bridges (17 pcs)

ABUS DONATI

Lifting capacity:3.2 T-1OT -20T - 32 T

Design

The design is performed by BJN . qualified experienced designers using the BuidingInformationModelingsoftwareTEKLA. By TEKLA, BJN STEEL's GMBH. structural engineers are experienced to create accurate y detailed,highly constructible 30 structural models regardless of material orstructuralcomp exity (forexampletrusses) asfollows:

• DetailDesign (static calculationsJ • Design of bolt connedions (nodes) • Design 3-D modelinTekla software in orderto prepare Shop-Installation Drawings

A complete package of all tile tlructural drawings (as buiU) including all the details is at customer'sdispo11l before the start of the fabrication.

Malls - Complex

Power Plants

Fabrication

Our company has chartered engineers in all fields of expertise that are

specialized in bui ding and bridge steel constructions who are going to have

the overall supervision and coordination of the project. All our engineers will

beavai able to theclient's engineers.

The fabrication and welding shall be in accordance with highest inter­

national standards and during all of it's phases will be closely monitored by

our established quality systems.

A quality plan is formed and it is submitted to the client for approval. A copy of

this plan along with all the necessary documents will be avai able at the end

of the project. The traceability of the project will be insured as far as the raw

materials areconcerned within EN 1090-2.

During the programming of the cutting of the material there will be

dimensionaltests. All holes will bear the necessary andaccordingto the code

gap allowance and in allcases accordingto the final structural drawings that

will be submitted by the client.The holes on beams and plates will be

performed with drills or punchers. Flame cutting will only be used for the

outer contour formingof the plates.

The next phase is the assembly where we conduct further dimensional

tests are conducted beforethe phase ofwelding.

All welds is performed by qualified welders [EN287-1) and will be of the

upmost standards with semi-automatic MAG welding machines. All welds

will strictly be according to the project's specifications and tolerances that

are mentioned in the specifications or the respective norms that have to be

followed.

The welding check will be performed in accordance to the EN1090

1505817 and always according to the preformed quality plan that our quality

assurance department will provide.

Installati on

'

• -c.,.,.. ,_/7

_:.......-

Bridge Projects

Customer VINCICONSTRUCTI ONS GRANDS PROJETS SAS

Location Greece -Kamares Bridge

Quantity 980 tns

Scope Of Works -Engineering & Design

-Fabrication

-Installation

Technical Charaderistics -Double Span Bridge 130m

Bridge Projects

Customer

Location Germany

Quantity 450 tns

Technical Characteristics - Continuous Multispan, Max Span 32m

Scope Of Works -Engineering & Design

-Fabrication

-Installation

Bridge Projects

Locatio

Quantity 80 tns

Scope Of Works -Engineering & Design

-Fabrication

-Installation

Technical Characteristics - SingleSpan Road Bridge 30m

Bridge Projects

Customer AKTOR SA

Location Greece -Secondary Road Bridge

Quantity 80 tns

Technical Characteristics -Single Span Bridge 16m

Scope Of Works -Engineering & Design

-Fabrication

-Installation

ks

Duct Works

Customer LODGE COTTREL LTD

Location Cypru&-Vasiikos (E edricity Authority of Cyprus)

Quantity 400 tns

Technical Charaderistics -Steel Construdions

-.........._, Scope Of Wor .fa' brication

Power Plant Projects

Owner: EON Customer Contractor: TAIM WESER GmbH

Location Germany - Datteln

Quantity 5.500 tns

Scope Of Works -Design

-Fabrication

Technical Characteristics -Bridge Towers & Belt Conveyors

Design - Construction

Power Plant Project s

Customer ELEMKA SA [METKA GROUP)

Location Syria-Deir Ali

Quantity 3.000 tns

Technical Characteristics -GT Bui ding, Main Pipe Rack, Gas Receiving Station

Building & Electrical Control Building,Water

Pretreatment Building, Formworks

Scope Of Works -Design

-Fabrication

Power Plant Projects

Customer TERNA

Location Greece - Megalopoli

Quantity 900 tns

Technical Characteristics ..Pipe Rack

Scope Of Works -Design

-Fabrication

-Erection

Power Plant Projects

Scope Of Works

I Ii

Scope Of Works -Design

-Fabrication

I -Erection

Customer ELEMKA SA (Member of METKA)

Scope Of Works

II II

Customer TERNA

Location Greece - Megalopoli

Quantity 1200 tns

Technical Characteristics -Pipe Rac

-Design

-Fabrication

Customer FL SMIDTH

Location Russia- Shurovo

Quantity 700 tns

Technical Characteristics -Pipe Rack

Location Jordan -SamraPower Plant

Quantity 150 tns

Technical Characteristics -Pipe Rack

-Design

-Fabrication

Special Tanks Projects

Customer

Location Germany

Quantity 800 tns

Technical Characteristics -Mud Tank Farm

Scope Of Works I -Fabrication

II

Special Transportation

Silo Project

Location Nigeria

Quantity 270 tns

Technical Characteristics -Silo for Food

Scope Of Works

II

-Fabrication

Packing

For the packing, chocks and packaging

corners are placed between the structures

in order to eliminate the collision, the

structured are wrapped with protective

cell air and metallic strips are covering

the package.

Storage

Transportation By Truck

Transportation By Vessel

Projects Countrys

BJN General Contractor GMHB

Fichtestrasse 23,22089 Hamburg, Germany

Te.0049/40/20905612,Fax0049/40/20905611

[email protected]

www.gjn-group.com