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Welcome Note
BJN STEELS.A. is a trusted member of theworld market of steel constructions,
implementing projects on fields such as:
Civil Engineering Proiects: Bui dings,Airports Facilities, Sport Facilities, Shopping
Malls, Hospitals, Logistic Centers, Parking Facilities, Special Projects.
l nfrastructun Proiects: Road -Railway Bridges
Energy Proiects: Power Plant projects, Oil and Petrochemical
Projects I ndustrial Projects: Special Tank System, Silo, Duct Works,
Gantry cranes
The company's corporate values are: - Customer Orientation - Focus on detail
- Quality Standards
- Respect of Budget - Delivery on Time
- Added Value Services
- Trust
- Code of Ethics for Customers -Suppliers
The field of our services includes:
- Design - Fabrication - Installation
The implementation of each project meets the highest international standards.
The company is certified with:
- ISO 9001:2008 - Design,Construction and Installation of Metal Constructions
- EN 1090-2: Execution of steel structures and aluminum structures - quality
Level prerequisite for C.E.
-ISO 3834 -2:Quality requirements for fusion welding of metallic materials
We honour and nciprocate our customer's trust by implementing projects ON TIME
and within the budget they have set, without any discount on the quality standards.
Do not hesitate to contact us for any work where you feel that our expertise,
advice and support would be beneficial. Any query shall be promptly attended.
Faci li ti es
Production Capacity 800 -1.000* tns/month
Area Uncovered 40. 000 sq.mts
Area Covered 13.000 sq.mts
Crane Lift Capacity per room 100 tns
* Note: Refers to normal Shift Hours
Automatic Sand Blasting Machine
Automatic sand blasting machine (pre-heating
sand blasting- painting system] 2.50 m width.
Painting Area
Closed Painting Section
Equipment
Cross Section - Welded beams Equipment for the construction of cross beams:
Variab e height drawn arc customized beam
welding machine with max dimensions
1250x3300x25000 mm
Drilling System V630 3 separate servo controlled drilling units
Simultaneous drill profiles vertically or
horizontally CNC controlled. Can be equipped
with feeder rolls or feeder truck. Designed for
big size fabricators.
Operating range:
Min - Max Height 70 -450 mm /Min-Max Width
70 - 1.000 mm
CNC Cutting Corridor VB1050
CNC machine automatic cutting-piercing
beams Voortman house, Max 1050 mm x
15000 mm. With simultaneous rotation 15
carbide drill and because it can works
simultaneously cutting and drilling can
produce max 1500tons per months.
Punching & Shearing System V550
lnfeed system, suitable for flat steel and
angle steel with a length up to 15m and
provided with a feeder truck with material
clamping. lnfeed drag-chain cross tran
sports, 5 driven supports. Vertical punching
machine, punching capacity 100 ton. The
punching machine is fitted with 3 punches.
Shear for flat steel, shearing capacity 180
ton. Shear for angle steel,shearing capacity
180toncan produce max 1500tnsper month.
CNC Cutting Machine ESAB
CNC cutting machine ESAB for plates up to
200 mm [cutting 3m x 15mwith 4 oxygen and
1plasma).
Automatic programming - nesting and 100%
trace ability.
0
HACO Hydraulic Press Break
220 t Press Break with useful
load 3600 m HACO House
abi ity of construction of corrugated plates
Welding Techniques: Drip - Spray Arc
Type of
Machine Characteristics Quantity
SMAW Inverter -GYS 251 [380V), lmperia [22DV) 2 pcs
GMAW ELMIG (405 -500) lmperia Mig Turbo
(510-400), CLOOS 450
21 pcs
GTAW II Inverter - Gys 251 ( 380V) 1 pcs
SAW Lilcoln Electric 120 & Corimpex, TIMETZ4,ESAB LAE 800 2 pcs
-
Stud
Welding
Taylor Stud Welding System
1 pc
Crane Bridges (17 pcs)
ABUS DONATI
Lifting capacity:3.2 T-1OT -20T - 32 T
Design
The design is performed by BJN . qualified experienced designers using the BuidingInformationModelingsoftwareTEKLA. By TEKLA, BJN STEEL's GMBH. structural engineers are experienced to create accurate y detailed,highly constructible 30 structural models regardless of material orstructuralcomp exity (forexampletrusses) asfollows:
• DetailDesign (static calculationsJ • Design of bolt connedions (nodes) • Design 3-D modelinTekla software in orderto prepare Shop-Installation Drawings
A complete package of all tile tlructural drawings (as buiU) including all the details is at customer'sdispo11l before the start of the fabrication.
Fabrication
Our company has chartered engineers in all fields of expertise that are
specialized in bui ding and bridge steel constructions who are going to have
the overall supervision and coordination of the project. All our engineers will
beavai able to theclient's engineers.
The fabrication and welding shall be in accordance with highest inter
national standards and during all of it's phases will be closely monitored by
our established quality systems.
A quality plan is formed and it is submitted to the client for approval. A copy of
this plan along with all the necessary documents will be avai able at the end
of the project. The traceability of the project will be insured as far as the raw
materials areconcerned within EN 1090-2.
During the programming of the cutting of the material there will be
dimensionaltests. All holes will bear the necessary andaccordingto the code
gap allowance and in allcases accordingto the final structural drawings that
will be submitted by the client.The holes on beams and plates will be
performed with drills or punchers. Flame cutting will only be used for the
outer contour formingof the plates.
The next phase is the assembly where we conduct further dimensional
tests are conducted beforethe phase ofwelding.
All welds is performed by qualified welders [EN287-1) and will be of the
upmost standards with semi-automatic MAG welding machines. All welds
will strictly be according to the project's specifications and tolerances that
are mentioned in the specifications or the respective norms that have to be
followed.
The welding check will be performed in accordance to the EN1090
1505817 and always according to the preformed quality plan that our quality
assurance department will provide.
Bridge Projects
Customer VINCICONSTRUCTI ONS GRANDS PROJETS SAS
Location Greece -Kamares Bridge
Quantity 980 tns
Scope Of Works -Engineering & Design
-Fabrication
-Installation
Technical Charaderistics -Double Span Bridge 130m
Bridge Projects
Customer
Location Germany
Quantity 450 tns
Technical Characteristics - Continuous Multispan, Max Span 32m
Scope Of Works -Engineering & Design
-Fabrication
-Installation
Bridge Projects
Locatio
Quantity 80 tns
Scope Of Works -Engineering & Design
-Fabrication
-Installation
Technical Characteristics - SingleSpan Road Bridge 30m
Bridge Projects
Customer AKTOR SA
Location Greece -Secondary Road Bridge
Quantity 80 tns
Technical Characteristics -Single Span Bridge 16m
Scope Of Works -Engineering & Design
-Fabrication
-Installation
ks
Duct Works
Customer LODGE COTTREL LTD
Location Cypru&-Vasiikos (E edricity Authority of Cyprus)
Quantity 400 tns
Technical Charaderistics -Steel Construdions
-.........._, Scope Of Wor .fa' brication
Power Plant Projects
Owner: EON Customer Contractor: TAIM WESER GmbH
Location Germany - Datteln
Quantity 5.500 tns
Scope Of Works -Design
-Fabrication
Technical Characteristics -Bridge Towers & Belt Conveyors
Power Plant Project s
Customer ELEMKA SA [METKA GROUP)
Location Syria-Deir Ali
Quantity 3.000 tns
Technical Characteristics -GT Bui ding, Main Pipe Rack, Gas Receiving Station
Building & Electrical Control Building,Water
Pretreatment Building, Formworks
Scope Of Works -Design
-Fabrication
Power Plant Projects
Customer TERNA
Location Greece - Megalopoli
Quantity 900 tns
Technical Characteristics ..Pipe Rack
Scope Of Works -Design
-Fabrication
-Erection
Power Plant Projects
Scope Of Works
I Ii
Scope Of Works -Design
-Fabrication
I -Erection
Customer ELEMKA SA (Member of METKA)
Scope Of Works
II II
Customer TERNA
Location Greece - Megalopoli
Quantity 1200 tns
Technical Characteristics -Pipe Rac
-Design
-Fabrication
Customer FL SMIDTH
Location Russia- Shurovo
Quantity 700 tns
Technical Characteristics -Pipe Rack
Location Jordan -SamraPower Plant
Quantity 150 tns
Technical Characteristics -Pipe Rack
-Design
-Fabrication
Special Tanks Projects
Customer
Location Germany
Quantity 800 tns
Technical Characteristics -Mud Tank Farm
Scope Of Works I -Fabrication
II
Special Transportation
Silo Project
Location Nigeria
Quantity 270 tns
Technical Characteristics -Silo for Food
Scope Of Works
II
-Fabrication
Packing
For the packing, chocks and packaging
corners are placed between the structures
in order to eliminate the collision, the
structured are wrapped with protective
cell air and metallic strips are covering
the package.
Storage
Transportation By Truck
Transportation By Vessel
Projects Countrys
BJN General Contractor GMHB
Fichtestrasse 23,22089 Hamburg, Germany
Te.0049/40/20905612,Fax0049/40/20905611
www.gjn-group.com