….and same arrangement with redundant.

Melt Blow Equipment

Best Melt Blown Equipment Manufacture

- Guarantee product performance - 3 times absorption capacity

Introduction

Monadnock Non-Wovens

LLC offers a “Pilot to

Production” program

aimed at developers of

fine fiber melt blown

polypropylene seeking to

transition from proven

R+D scale production to

industrial scale

manufacturing.

The program is ideally

suited for developers who

have innovative ideas for

media or composites.

There is a big leap from

small lab sized concept to

industrial scale production.

This is where

Monadnock’s experienced

team and right-sized melt

blown and calendaring

machines are real assets.

“There is a considerable

difference in running melt

blown media under test

conditions to running

heavy duty industrial

quantities.” says Keith

Hayward Managing

Director of Monadnock

Non-Wovens based in

Mount Pocono in NE

Pennsylvania. “Our

unique combination of

flexible polypropylene

melt blown operations and

combining technology

with many years of

practical experience is

ideal for marketers with

new products seeking

process development.”

This program is suitable

for product developers

seeking characteristics or

special properties in the

fast growing allergen

barrier, anti-microbial or

odor removal applications

often used in fabric,

homeland security,

medical devices and some

consumer products.

Monadnock Non-Wovens

has expertise in prototype

to industrial transitions

involving polypropylene

melt blown with or

without a wide range of

additives and combined

materials. The size and

flexibility of the company

permits relatively low cost

and rapid development of

roll goods media suitable

for further converting or

direct sale.

“The elegance of our Pilot

to Production program is

that once approved by the

market the client has a

ready made home for

subsequent production

with established processes

and cost structures

supported by an ISO9001

Quality System” says

Keith Hayward. “Pilot

programs can involve

renting machine time, toll

converting or

conventional purchase.”

Korea Nonwoven Technology Co.,Ltd., is manufacture of

Polypropylene Melt Blown(Nonwoven) Equipment in Korea competing

with Hills(USA) and Neumag(Germany).

Competitive price, same quality, performance guarantee for machine

and product together are our strong point.

None of machinery makers do not guarantee product performance, but

we do. A Japanese PP MB maker analyzed our sound absorption

material, comparing to 3M, and they concluded it as a same or even

better quality in some aspect.

They were astonished to our superb hourly capacity of PP Melt

Blown(sound absorption), it was 3 times than that of theirs with

maintaining quality.

The PP MB makers who have bought their equipment form above

competitors are now turning to our company and we are now exporting

PP Melt Blown Line to China and U.K, and even these days, a U.S and

Turkish, Canadian, Vietnamese nonwoven makers are contacting us.

We work together with KASEN Nozzle in Japan in supplying Spunbond

equipment

Best Melt Blown Equipment Manufacture

http://www.bookang.co.kr/

Melt blowing is a conventional fabrication method of

micro- and nanofibers where a polymer melt is

extruded through small nozzles surrounded by high

speed blowing gas. The randomly deposited fibers

form a nonwoven sheet product applicable for

filtration, sorbents, apparels and drug delivery

systems. The substantial benefits of melt blowing are

simplicity, high specific productivity and solvent-free

operation.

Melt blowing Filtration[edit]

The porous nonwoven

melt-blown fabrics can be

used in the filtration of

gaseous as well as liquid

materials. These

applications include water

treatment, masks, air

conditioning filter, etc.

Sorbents[edit]

Nonwovens are capable to

retain liquids several

times of their own weight.

For instance,

polypropylene nonwovens

are ideal to recollect oil

contaminations.[6][7]

Hygiene products[edit]

The high sorption

efficiency of melt-blown

nonwovens can be

exploited in disposable

diapers, sanitary napkins

and other feminine

hygiene products as

well.[8]

Apparels[edit]

The good thermal

insulation properties, the

barrier behavior against

fluids combined with

breathability make melt-

blown nonwovens a great

choice for apparels even

in harsh environments.

Drug delivery[edit]

Melt blowing is also

capable to produce drug-

loaded fibers for

controlled drug

delivery.[9] The high

throughput rate (extrusion

feeding), solvent-free

operation accompanied

with the increased surface

area of the product make

melt blowing a promising

new formulation

technique.[10]

Best Melt Blown Equipment Manufacture

http://www.bookang.co.kr/

Process drawing

Extruder

Hopper

Vacuum pump

Winding

AdditiveMaterial

Filter

Gear pump

T-DIE

NOZZLE

CollectorBlowerHigh Temperature High

PressureAir Compressor

Screen

1. Melting polymers pallets through an extruder

to form filaments

2. Stretch and cool Filaments, deposit on moving

conveyer to form web which is bonded thermally.

Best Melt Blown Equipment Manufacture

http://www.bookang.co.kr/

….and same arrangement with redundant.

DISPOSABLE

Medical • Drapes

• Surgical / Isolation gowns

• CSR Wraps

• Caps ,Facemasks ,shoe covers

Hygiene • Baby Diapers, Training pants

• Feminine Hygiene products

• Adult Incontinence products

Wipes • Baby

• Household

• Industrial

DURABLE Geotextiles • Soil Stabilization, Drainage • Road and Rail construction

Filtration • Air, gas, liquid

Agriculture • Crop covers, Greenhouse shades • Mulches

Home Furnishing • Carpet backing • Furniture Construction

Building and Construction • Insulation, Roofing

Automotives • Carpets & Headliner. • Door panel insulation, Carpet backing.

Sanitary

Application

- High sorption efficiency

Best Melt Blown Equipment Manufacture

6

Clothing

Filter/Safety

Filtration[edit]

The porous nonwoven

melt-blown fabrics can be

used in the filtration of

gaseous as well as liquid

materials. These

applications include water

treatment, masks, air

conditioning filter, etc.

Sorbents[edit]

Nonwovens are capable to

retain liquids several

times of their own weight.

For instance,

polypropylene nonwovens

are ideal to recollect oil

contaminations.[6][7]

Hygiene products[edit]

The high sorption

efficiency of melt-blown

nonwovens can be

exploited in disposable

diapers, sanitary napkins

and other feminine

hygiene products as

well.[8]

Apparels[edit]

The good thermal

insulation properties, the

barrier behavior against

fluids combined with

breathability make melt-

blown nonwovens a great

choice for apparels even

in harsh environments.

Drug delivery[edit]

Melt blowing is also

capable to produce drug-

loaded fibers for

controlled drug

delivery.[9] The high

throughput rate (extrusion

feeding), solvent-free

operation accompanied

with the increased surface

area of the product make

melt blowing a promising

new formulation

technique.[10]

- High sorption efficiency

- The barrier behavior against

fluids combined with breathability

filtration of gaseous as

well as liquid materials

- Filtration of gas & liquid

6 6

Industrial

Medical

Industrial - Sound absorption, Heat insulation

….and same arrangement with redundant.

Polypropylene

Polypropylene is a type of thermoplastic polymer

resin. It is a part of both the average household and

is in commercial and industrial applications

1. This can be molded in essence becoming pliable

above a certain temperature. When it cools it

will return to its solid state.

2. It can be used not only as a structural plastic,

but it can be used as a fiber.

3. It also has a high melting point. It has the

advantage that it can take repeated motions such

as being a hinge. A hinge made out of

polypropylene can be opened and closed many

many times, and hold up just fine. This is

known as having "good resistance to fatigue".

Polypropylene

Polystyrene

Polyesters

Polyurethane

Polyamides (nylons)

Polyethylene

Polycarbonate

Best Melt Blown Equipment Manufacture

Polypropylene Data

….and same arrangement with redundant.

Polypropylene

Names

IUPAC name poly(propene)

Other names Polypropylene; Polypropene;

Polipropene 25 [USAN]; Propene polymers;

Propylene polymers; 1-Propene

Identifiers

CAS Number 9003-07-0

Chem Spider None

ECHA InfoCard 100.117.813

Properties

Chemical formula (C3H6)n

Density

0.855 g/cm3, amorphous

0.946 g/cm3, crystalline

Melting point

130 to 171 °C (266 to 340 °F; 403 to 4

44 K)

Except where otherwise noted, data are given for materials in their standard stat

e (at 25 °C [77 °F], 100 kPa).

Best Melt Blown Equipment Manufacture

….and same arrangement with redundant.

If you are interested in our capability,

please don't hesitate to contact us

[Seoul Office] Keunseong KIM/ Korea Nonwoven Technology Co.,Ltd. #308, Jeongwon Bldg., 23, 68-gil, Gukhoe-daero, Yeongdeungpo-gu, Seoul 07237,Korea. Tel: 82-2-6092-7212 Fax: 82-2-6347-7212 Mobile: 82-10-9120-7212 E-mail: kskim2020@gmail.com

[Factory] 101-40, Dongsansaneopdanji-ro, Simyo-ri, Eunjin-myeon, Nonsan-city, Chungcheongnam-do, Republic of Korea. Tel: 82-41-742-1144 Fax: 82-41-742-1145