- insulating mats at best price in india...& exporting the widest range of electrical insulating...

www.duratufproducts.com

P1 Contents

P2 About Us

P3 Product Range

Industries We Serve

P4 Rubber Sheet

P5 Insulating Mat

P6 Rubber Mat

P7 Rubber Hoses

P8 Rubber Lining

P9 V-Belts

P10 Conveyor Belts

P11 PVC Products

P12 Glossary of Rubber Terms

P13 How to Select the Right

Products?

P14 Notes

Contents

www.duratufproducts.com 1

Duratuf Products Pvt. Ltd. is a widely recognised brand since 2010 in manufacturing, supplying and exporting various industrial rubber and pvc products. We are headquartered at Kolkata, India at the heart of the “City of Joy”. We also have a branch office and warehouse at the Delhi NCR Region.

We have observed that the purchasing of industrial products and services is usually an unsatisfying experience. One has to send numerous requests for quotations, follow up repeatedly, chase for the supply of orders, etc. Also, at times customers are not adequately informed about the products they are buying and the other better options that are available.

For making this entire procedure more transparent and turn purchasing into a rich and fulfilling experience, we deliver the right products at right prices to all our customers & always keep them informed on the status of their orders/inquiries.

Valu

es

Mis

sion

Vis

ion

To expand our product range and fulfil the increasing industrial needs of our domestic and international customers

with an enjoyable, transparent and professional experience. our vendors

also benefit by access to higher market exposure and correct prices

for their quality products.

To build a diversified global corporation committed to

providing sustainable solutions to all are customer and creating value for all are stakeholders.

> Mainitaining Balance> Adapting to Change> Commitment> Integrity> teamwork

10+Years in Business

591+ Happy Clients

30+ Country’s exported

1043+ successful Projects

ABout us


our ProduCt rAnge IndustrIes We serVe> Rubber Sheets

> Insulating Mats

> Rubber Mats

> Rubber Hoses

> Food Processing> Automobile> Cement> Chemicals & Fertilizers> Construction & Civil Work> Defence> Engineering> Iron & Steel> Marine> Mining> Non-Ferrous Alloys> Oil & Gas> Pharmaceuticals> Power> Railways> Sports & Fitness> Wood & Paper

www.duratufproducts.com 3 www.duratufproducts.com

WHY durAtuF?

Ready Stock

Speedy Delivery

Superior Quality

Customised Solutions

> Rubber Lining

> V-Belts

> Conveyor Belts

> PVC Products

IndustrIes We serVe

> Abrasion Resistant Rubber Sheet> Butyl Rubber Sheet> Commercial Rubber Sheet> Epdm Rubber Sheet> Food Grade Rubber Sheet> Insertion Rubber Sheet> Multipurpose Rubber Sheet> Natural Rubber Sheet> Neoprene Rubber Sheet> Nitrile Rubber Sheet> Pulley Lagging Rubber Sheet> Shot Blasting Rubber Sheet> Silicone Rubber Sheet> Skirt Board Rubber Sheet> Viton Rubber Sheet> Unvulcanised Rubber Sheet

We are specialized in producing rubber sheets based on formulations of different types of natural & synthetic rubbers. The rubber sheets are produced in long length adopting worldclass rotocure technology.

We at Duratuf dedicate ourselves to provide committed & high quality of our products. We have a dedicated laboratory to perform all the tests & are involved in continous R&D to improve quality, reduce cost & develop new products.

We offer rubber sheets under “DURATUF” brand in standard & customised sizes in different polymers, colours, with or without ply insertion, surface designs, shapes, custom formulations, stenciling, hole punching, and many more options. We maintain a large inventory to provide our customers with speedy supplies.

ruBBer sHeet rAnge


ruBBer sHeet

Duratuf is a recognised brand in supplying & exporting the widest range of Electrical Insulating Mats, an excellent solution for protection from electrical shock. It is used to cover the ground for the electrical protection of operators during work or interventions on electrical installations.

The electrical insulation mats are used as a personnel protective equipment and recommended for the safety of the workers on AC & DC installations in all kinds of sub-stations operating HT, LT switch-gears, control panels, transformer room, battery room, bus bar panels etc. More than 50% of our insulating mats are exported to different countries across the five continents.

> Safevolt Insulating Mats (IS 15652)> X-Volt Insulating Mats (IS 15652)> Electrical Rubber Mats (IS 5424)> Electrical Insulation Mats (IEC 61111)> Electrical Insulating Matting (ASTM D 178)> Electrical Insulation Matting (ASNZS 2978)

InsulAtIng MAt rAnge

> Near HT/LT Control Panels> Electrical Substations> Transformers, Generator & Lift Rooms> In front of Switchboards> Around Buss Bars> Outdoor/Indoor On-site use on Live Equipment

AreAs oF APPlICAtIon

InsulAtIng MAts


gYM MAt Duratuf Gym Mats are one of the most comfortable and affordable flooring you can buy for Residential, Commercial or Industrial applications. At Duratuf, we understand that gym equipment tends to be heavy, so it is essential to place them on high quality gym matting to withstand the weight and impact. Without gym mats in place, the absolute weight & vibration of this machinery can grind down on delicate surfaces and can cause discoloration, markings, as well as cracks. So, all you need is the right gym floor mat to give your surface and the gym equipment the protection it needs.

CoW MAtDuratuf is a global brand in supplying & exporting a wide range of quality Cow Mats which is an excellent solution for Dairy Farms, Parlors, Stalls & Alleys. We continuously seek ways to improve cow comfort and productivity by producing the highest quality rubber flooring. We offer the best quality/price ratio on the market due to the unique design, product research and development, and manufacturing techniques utilized.

FIne rIBBed MAtDuratuf Fine Rib Matting is a commercial grade, 65 Duro synthetic rubber matting designed for a number of anti-slip/ waterproofing / vibration & sound reduction / anti-fatigue applications in both commercial and domestic applications. Fine Rib Matting is supplied with a fine rib profile finish on the top surface for nonslip assurance and a textured fabric finish on the underside to allow for easy bonding.

ruBBer MAts


We are one of the leading suppliers of industrial rubber hoses in India. We offer hoses for various applications in standard & customised sizes upto 400mm N.B. in different construction lining, reinforcements, cover grades, lengths, colours, plies, surface designs, pressure rating, custom formulations, labelling, end fittings and many more options. Our hoses are designed to be tough to withstand designated pressure yet flexible enough to meet the application needs.

> Air/Pneumatic/Rock Drill Hose > Brewery & Food Suction & Discharge Hose> Bulk Material Suction & Discharge Hose> Carbon Free Hose for Furnace Coolant> Cement Grouting Hose> Chemical Suction & Discharge Hose> Compressed Air Hose> Fly Ash Suction & Discharge Hose> Hot Bulker Truck Air Blower Hose> Hydraulic Hose SAE 100 R1/R2/R3/R6> Lay Flat Discharge Hose> Oil Suction & Discharge Hose> Rubber Steam Hose> Rubber Welding Hose> Sand/Shot Blasting Rubber Hose> Water Delivery Hose> Water Suction & Discharge Hose

ruBBer Hose rAnge

ruBBer Hoses


> Meets International Standards> Very Long Service Life> Consistent Quality & Dimension Control> Light Weight & Easy to Handle> High Flexibility & Low Bending Radius> Low Maintenance & Minimum Breakdown

sPeCIAl FeAtures

> Rubber Lined Equipments> Rubber Lined Tanks & Vessels> Rubber Lined Pipes & Fittings

Duratuf Rubber Lined Pipes & Fittings, Tanks, Vessels & Equipment are known for their long life against abrasion, corrosion and chemical attacks. They are made from high quality natural & synthetic rubber compounds. The lining is carried out by preparing the base metal surface, followed by rubber sheet preparation, then the application of these sheets upon the metal surface, using cold vulcanisation solution or by hot-bonding under temperature and pressure and finally the finishing, testing and inspection of the products.

Our Rubber Lined Products are not just cost effective but made up of long lasting extremely durable rubber lining. They ensure protection against abrasion and corrosion in all conditions. We not only offer rubber lining for straight pipes but also for complicated bends, tees and other customised fittings. Our customers can be assured to receive high quality long lasting leakage-free materials.

ruBBer lInIng rAnge

ruBBer lInIng


Chemical Resistant

Temperature Resistant

Corrosion Resistant

Abrasion Resistant

High Elasticity

sPeCIAl FeAtures

We are a preeminent supplier & exporter of V-belts conforming to ISO 4184, BS 3790, RMA IP-22, DIN 2215, DIN 7753 and IS 2494 (Part I & II) standard. Our belts are available in complete range of trapezoidal cross sections to suit customer needs depending on the power rating and pulley type.

Duratuf V-belts are manufactured under strict vigilance with latest technology and most importantly with pre-stretched very high shock-load resistant Polyester or Aramid Cords combined with superior rubber compound and eventually jacketed to get maximum life and smooth run of the drive. They are also oil and heat resistant.

> 100% Accurate Dimensions> Compression Fatigue Resistant> High Flex Shock Resistant> Set Free Design> Oil, Heat, Abrasion & Static Resistant> Higher Efficiency Rate

> Classical V-Belt> Hexagonal (Double) V-Belt> High Power Narrow V-Belt> Agricultural Special V-Belt> Banded Belt (Multiple Type) – 2 to 20 Ribs> Banded Belt (Narrow V Type) – 2 to 20 Ribs> Space Saver Wedge V-Belt > Raw Edge V-belt - Cogged & Plain> Variable Speed Belt - Wrapped & Cogged > Harvester Combine (Varispeed) V-Belt - Wrapped & Cogged> Poly V-belts

V-Belt rAnge

sPeCIAl FeAtures

V-Belts


> Chemical Resistant Conveyor Belt> Chevron (Cleated) Conveyor Belt> Endless Conveyor Belt> Fire Resistant Conveyor Belt> Food Grade Conveyor Belt> General Duty Conveyor Belt> Heat Resistant Conveyor Belt> Oil Resistant Conveyor Belt> Sidewalled Conveyor Belt> Ultra Heat Resistant Belts> Wavy Top Conveyor Belt

Conveyor Belts and systems have been helping to ensure the prosperity and growth of the manufacturing industry globally since decades. These belts are meant to carry medium within a belt conveyor system containing two or more pulleys. We offer high quality Rubber Conveyor Belts in India reinforced with superior quality Nylon/EP fabric to resist abrasion, scratches and cuts.

Duratuf is the One Stop Solution to provide for all types of Rubber Belt Conveyors & Accessories. Our Rubber Belt Conveyors are designed from a special combination of natural & synthetic polymers, different fabrics and interply compounds. They are designed to minimize plant maintenance costs by reducing shut-downs & expensive maintenance towards the belt.

We offer not only flat belting for different applications but also various types of cleated belts to fulfill the most demanding inclination needs of the industry.

ConVeYor Belt rAnge

ConVeYor Belts


PVC ProduCts


PVC AIr & PneuMAtIC Hose Our Air & Pneumatic Transparent PVC Hose is a multi-purpose hose mainly used for air compressors, water suction & discharge, chemical handling in factories, agriculture and fishery industry, mechanical facilities, construction sites etc. It is a double layer 100% virgin high quality PVC Hose with intermediate high strength twisted yarn reinforcement with smooth surface suitable for temperature range of -10oC to +60oC.

PVC geoMeMBrAneOur PVC Geomembranes is a low permeability geosynthetic material used in geotechnical and civil engineering applications with the purpose of reducing or preventing the flow of fluid through the construction. They are designed as non-reinforced, cost-effective, highly flexible and waterproofing products with numerous uses & advantages. We at Duratuf deliver weather resistant PVC Geomembranes of top quality to our customers across the globe.

PVC WAter stoPPer seAlOur seals deliver a physical hindrance to water at concrete joints such as water retaining structures like structural foundations, swimming pools, water tanks & other below ground level constructions. They are embedded in the concrete joints and functions competently as a watertight diaphragm to prohibit any seepage of water in construction joints due to hydrostatic pressure. They are highly flexible and made out of high quality thermoplastic vinyl resins suitable to resist mechanical stresses extensively and cope with aggressive chemical action in alkaline environment, sea-water and acids.

glossArY oF ruBBer terMs


Abrasion: The process of scrapping or wearing something away.

Adhesion: (1) Basically, the adhering, clinging, bonding, or sticking of two material surfaces to one another, eg. rubber to rubber, rubber to metal, rubber to fabric, etc.(2) Refers to the strength of bond between cured rubber surfaces or cured rubber surface and a non-rubber surface.

Aging: To undergo changes to physical properties with age or lapse of time.

Aging, Air oven: A means of accelerating the change in physical properties of rubber compounds by exposing them to the action of air at an elevated temperature.

Ambient temperature: The environment temperature surrounding the object under consideration.

Blisters: A raised spot on the surface or a separation between layers usually forming a void or air-filled space in the vulcanized article.

Bloom: A coating or efflorescence creating a discoloration or change in appearance of the surface of a rubber product caused by the migration of a liquid or solid to the surface. E.g. Sulfur Bloom, Wax Bloom. Not to be confused with dust on the surface from external sources.

Calendered: Continuously sheeted or plied up rubber compound or fabric that is frictioned or coated with rubber compound on a machine equipped with three or more heavy internally heated or cooled rolls revolving in opposite direction.

C. I. (Cloth-inserted): An abbreviation used to indicate a sheet of rubber containing one or more plies of cloth or duck, in which the cloth is completely covered with rubber.

Cloth Impression: Same as finish, fabric.

Coating: A layer of material covering a surface.

Compression set: The deformation which remains in rubber after it has been subjected to and released from a specific compressive stress for a definite period of time at a prescribed temperature. Compression set measurements are made for the purpose of evaluating the creep and stress relaxation properties of rubber.

Cracking: A sharp break or fissure in the surface. Generally due to excessive strain.

Cure: The act of vulcanization.

Curing temperature: The temperature at which the rubber is vulcanized.

dielectric strength: The measure of electric potential strength of a rubber product. Measure of its ability as an insulating compound to resist passage of a disruptive discharge produced by an electric stress.

durometer: An instrument for measuring the hardness of rubber. Measures resistance to the penetration of an indentor point into the surface of the rubber.

elastomer: Macromolecular material that returns rapidly to approximately the initial dimensions and shape after substantial deformation by a weak stress and release of stress.

elongation: Increase in length expressed numerically as a fraction or percentage of initial length.

Filler: (1) A material incorporated into a rubber compound to increase its bulk. (2) A compound built into a rubber product to increase its bulk and/or improve its appearance. (3) Sometimes erroneously used to mean “filling” in textiles.

Finish, Fabric: Impression on surface formed during cure by fabric wrap.

Finish, smooth/Plate: A commercially smooth surface.

Modulus: In the physical testing of rubber, it is the ratio of stress to strain; that is, the load in pounds per square inch or kilograms per square centimeter of initial cross sectional-area necessary to produce a stated percentage elongation. It is a measure of stiffness.

Ply: (1) A layer of rubberized fabric. (2) A layer consisting of multiple strands of cord or wire close spaced. (3) A single yarn in a composite yarn. (4) Used in processing as a layer ofunvulcanized rubber compound.

Polymer: A very long chain of units of monomers, prepared by means of an addition and/or condensation polymerization. The units may be the same of different. There are copolymers,di-polymers, tri or ter polymers, quadripolymers, high polymers etc. Natural rubber is a polymer of Isoprene.

roll: Sheet rubber and gasket material of a uniform width rolled up on itself from which gaskets and other products of lesser dimensions and various shapes may be cut.

rubber: A material that is capable of recovering from large deformations quickly and forcibly, and can be, or already is, modified to a state in which it is essentially insoluble (but can swell) in boiling solvent, such as benzene, methyl ethylketone, and ethanol-toluene azeotrope.

Specific Gravity: The ratio of the weight of a given substance to the weight of an equal volume of water at a specified temperature.

tensile strength: The maximum tensile stress applied during stretching a specimen to rupture.

Volume swell: Increase in physical size caused by the swelling action of a liquid.

Vulcanization: Act or process of treating an elastomer or compound of same to improve its useful properties, usually accomplished by application of heat.

Natural / SBR

Natural / SBR

Viton

Nitrile

Neoprene

Butyl

neoprene

natural / sBr

nitrile

silicone

VitonePdM

Hypalon

Inquiry/ordering Info

> Product Dimensions *> Product Code *> Hardness> Specific Gravity> Colour *> Surface Finish *> Total Quantity Required *> Tensile Strength & Elongation> Application/End Use> Working Temperature in °C* Mandatory

Polymer selection Criteria

-50 -25 0 50 100 150 200 250 300

Viton

Silicone

Temp. oC

Butyl

EPDM

Nitrile

NeopreneNatural Rubber

Hypalon

Application Natural / SBR Neoprene Nitrile EPDM Butyl Hypalon Silicone Viton

Petrol Poor Poor Good Poor Poor Poor Poor Excellent

Lubricating Oils Poor Fair Good Poor Poor Fair Good Excellent

Acids Fair Fair Good Excellent Excellent Excellent Fair Good

Hydraulic Phosphates Poor Poor Poor Good Good Fair Good Poor

Fluid Silicates Poor Good Good Fair Fair Good Poor Good

Abrasion Resistance Excellent Good Good Good Good Good Fair Good

Tear Strength Good Good Good Fair Good Fair Poor Fair

Impact Resistance Excellent Good Fair Good Good Good Fair Fair

Resilience Excellent Good Good Good Fair Good Poor Fair

Impermeable to Gases Fair Good Good Good Excellent Excellent Poor Excellent

Compression Set Good Good Good Fair Fair Fair Good Good

HoW to seleCt tHe rIgHt ProduCt?


notes


We are proud to Work With

duratuf Products Pvt. ltd.

Head Office 63J, Mahanirban Road, 1st Floor, Kolkata - 700029, West Bengal, India.

delhi nCr Branch7th Milestone, P.O. Chikamberpur, Ghaziabad, - 201 006, U. P.

Contact us +91-33-4054-5500 [email protected]

www.duratufproducts.com

@duratuf @duratufProducts @duratuf

- insulating mats at best price in india...& exporting the widest range of electrical insulating...

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