основы isa 88 и isa 95 в1

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Practical Enterprise Modelling: ISA 88 and ISA 95 standards

: ISA 88 ISA 95 Jean Vieille, Dennis Brandl, Rod Perry ISA - 2015

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ISA 88 95 - ISA 88 95 SCM ISA 95 : ISA 88 :

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ISA International Society of Automation (-, ) (. IEC)SCM Supply Chain Management, - ISA 88 (S88) ISA () ISA 95 (SD 95) ISA

ISA 88 95 - ISA 88( 61512) https://www.isa.org/isa88/ S88, ANSI/ISA 88

1995 ISA 1997 , 61512-12010 ISA 95( 62264) , - , https://www.isa.org/isa95/ SP 95, ANSI/ISA 95

1995 ISA 1997 , 62264-12010 1. ,

?WHY?

- - , , .. , -

=

-

ISA 88 95

:

..

...

ISA 95.01 Source: ISA dS95.01 Enterprise/Control System Integration .. 4 ...

32,1,0

ISA 95.01 / 02

ISA 95.03 ISA 88 (ERP) (MES)

ISA 95 , , ... MES

16

( ) - :

17

S95.01

.

. 1..n

0..n 0 n

: 15 : 23,5 4

ISA95 ? SP95 1996ANSI / ISA95 ISA ( ) IEC 62264 5 World Batch Forum MES (Manufacturing Operation Management)

ISA 95 UsersEli LillyDuPontLyondell ChemicalLubrizolDow CorningBen & Jerry's Novo NordiskBechtelRohm & HaasSterling Tava TechnologiesEastmanKBayerIBMAurora BiosciencesGenemtechMerckNestlePharmaciaProcter&GambleUOPVendorsABBAspenTechSiemensBaseTenSAPSequencia InCodeWonderwareABBRockwellYokogawaFoxboroPropack DataHoneywellFRSIInCode OracleMarcam OSIIntellutionSchneider ElectricGSE SystemHPIBM GSMicrosoftORSIGeneralPurdueFluor DanielsAMRJacobsMESAPDXI NAMURKeopsKPMGMITPWC LLC

23 - Collaborative Manufacturing Systems ,

123, KPI GAMP . , Finite Capacity Scheduling (FCS) 1.0 1.0 ( , ) , , . 2 . 2 HMI KPI (KPI/CI/Finance) FCS 2.0 . PLC FCS 2.0 CAPA System 2.0 23 5S, Standard Work, Visual Controls, VSM, Flex TrainingCellular Layouts, Line Balancing, Changeover, Rpoduct Definition, Batch Right Size, Error-Proof, Kanban, TPMFlow Mgt., Pull-based, Leveled Production, Analytis, 6 SigmaAberdeen Group, 2011

9-12 ROI 12-18 - ()

S95.01

&

S88.02

S95 in Production System LifecyclesProduction ScheduleProduction CapabilitiesProduct DevelopmentResources EngineeringProduct DefinitionResourcesProcess SegmentsProduct SegmentsSegment Requirement

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S88 in Production System LifecyclesProductDevelopmentS88 : RecipeProduction ScheduleS88 : ScheduleS88 : ResourcesResources EngineeringS88 : Equipment Procedural Elements

ISA 95 :

ISA 95.01 , Purdue CIM MESA

SP95.01 / (PRM)

(5.0)(2.0) (4.0) (7.0) (8.0) (6.0) Short Term Material andEnergy Requirement.sMaterial andEnergy InventoryMaintenance PurchaseOrder RequirementsProduct and ProcessKnow HowProduct and ProcessInformation RequestQA ResultsStandardsQA ResultsProduction CostObjectivesScheduleCapacityProduction Performanceand Costs (9.0) (1.0)

Process Data

Production From Plan

Material and EnergyReceipt (Incoming)Material andEnergy OrderRequirements

Standards andCustomerRequirements

Product andProcessRequirementsIncomingConfirmation Finished GoodsWaiver

Finished GoodsInventory(3.0)

Process DataLong Term Material andEnergy Requirement.s

Pack OutScheduleReleaseTo ShipConfirmTo Ship

In-ProcessWaiver Request

From ANSI/ISA-95.00.01-1995 Copyright ISA 2000. Used with permission. www.isa.org

DomainDefinitions(Responsibility)

InformationFlows of Interest

Functionsof Interest

Categories ofInformation

InformationDefinitions

Functionsin DomainsElements of Models & Definitions

Enterprise InformationPlant Production Scheduling,Operational Management, etc

ManufacturingControl InformationArea Supervision, Production Planning, Reliability, Assurance, etcProductDefinitionInformation(How to makea product)ProductionCapabilityInformation(What isavailablefor use)ProductionSchedule(What tomake anduse)ProductionPerformance(What wasmade andused)

, , Product

Time

()

35

4

-

36

HCL-50-100019

pH7.0

1.32.5%

MaterialDefinitionHCl 50%

pH

MaterialClass

-HCL-50-10001915

QA QA

37

3x8

2x.25

=

=TRUE

38

- ,

,

Product

Time

()Product

Time

40

AssemblyInstructionsProduction Rulese.g.10 Speed Bicycle

Bill OfResourcesBill Of Resourcese.g. 10 Speed Bicycle

Bill OfMaterialsBill Of Materialse.g. 10 Speed BicycleProductSegments

Frame : 1Wheels : 2Chain : 1Seat : 1Handlebars :1Brake Pads : 4 ...

ManufacturingBill

FrameAssembly

FrameTypeFinalAssembly

SeatHeight

Color

Paint

41

42

43

ProductionCapability

CapabilityPropertyResourceCapabilityProductionCapabilityWhat resourcesare available

ProductionPerformanceProductionResponseSegmentResponse

ActualPropertyResourceActualProductionInformationWhat wasmade & used

ProductionRequestSegmentRequirement

RequirementPropertyResourceRequirementProductionSchedulingWhat is it to bemade & usedProductionSchedule

ProductionRuleProductSegment

SpecificationPropertyResourceSpecificationProductDefinitionWhat must be definedto make a product

ProcessSegment

SegmentPropertyResourceSegmentCapabilityProcessSpecificationWhat can be donewith the resources

Four Models & Segment Resources

ISA 95.00.02 : 1

dISA95.02

ISA95.01

45

3- - ISA 95.00.03--(QA)

46

ISA 88 : Modular control

What is ISA 88 ? - StatusStandard ANSI/ISA 88 Batch ControlComit SP88 lanc en 1988Partie 1 ISA 88.00.01Publie et disponible lISA et lANSIIEC 61512-1 bilingue disponible auprs de lIEC, lUTE et lAFNORPartie 2 ISA 88.00.02 Publication imminenteVersion IEC (61512-2) bilingue pour 2001? Partie 3 ISA 88.00.03Dbut des travaux

Automation ChallengeIdeal automation

S88

CapabilityFlexibility

Complexity

Manual Operation

Traditional AutomationDarin FlemmingLou Pillai

The Powerful TyrexBig brainCentralized designOK for steady / slow changing environmentShortcomingsAgilityAvailability Refer to first computerized systems

vs Stupid BirdLimited intelligenceMostly decentralized designLocal decision making at feather levelCope well with unexpected situationsInherently adaptative structure

chirpingEatingLove.WalkingFlyingFrom Goal to Labor

I know What/HowTo do

Forecasting, PlanningAnd SchedulingElementary Equipment ControlProcess Control DefinitionEquipmentFunctionalCapabilities

The Goal:

Scheduling hierarchyMES systemsSCADA systemsProcess ControlISA 88IEC 61512OPC

IEC 61131IEC 61499Equipment Control

IEC 61158 FieldbusIntelligent Device

Business system

ISA 95

Product Processing / Equipment Control How to make the product using available services?Process ControlISA 88.00.02 (PFC)

Production scheduleR&D

IEC 60848IEC 61131IEC 61499IEC 61508IEC61158

Equipment ControlHow to provide the expected services taking care of safety ?Equipment allocationISA 88

ISA 88 Physical ModelProcess CellMust contain

May containMay containMay contain

May containUnitEquipment ModuleControl ModuleEnterpriseMay contain

May containMay containSiteArea

Equipment

Equipment Entities -An Object Approach

PhysicalEquipmentInstrumentsBasic controlCoordination controlProcedural control

EquipmentControl

Equipment

Entities

Example of physical modelingProcess CellUnitUnitEMEMEMCMEMCMCMCMCM

CM

Example of control modules CM2D4D3CM1CM3CM4D1D2D5

PID

PID

PID

HIC

HIC

Why Control ModulesTreating as a control module simplifies the interface to this group of objects

FCFOPump

CirculatePump toProcessStopShutdownCommands

CirculatingPumpingto ProcessStoppedShutdownStatus

Recipe/Equipment Control Separation

ProcedureUnit

ProcedureOperationPhaseis an

ordered set of [Must Always Exist] Control Recipe

ProcedureEquipmentControl

is an

ordered set of is an

ordered set of

Recipe

Procedure

Equipment

Phase

Recipe/Equipment Control Separation - Typical

Recipe UnitProcedureOperationPhaseis an

ordered set of Control Recipe

Procedure

is an

ordered set of is an

ordered set of

RecipeProcedure

Equipment

PhaseReferencesRecipeRecipeEquipmentControl

Recipe/Equipment Control Separation - Alternate 3

Control Recipe

Procedure

Recipe

Procedure

Equipment

PhaseReferences

EquipmentOperation

is an ordered set of

Equip. UnitProcedure

is an

ordered set of is an

ordered set of

EquipmentProcedureEquipmentControl