intranet.klk.com.my · kt.gotong royong 77.670 348.790 0.000 0.000 - - pt ama cendil buding non-klk...
TRANSCRIPT
Date 29-04-14
Manager
(No. Syarikat: 15043-V)KILANG KELAPA SAWIT PT.PARIT SEMBADA
.(ASHOK KUMAR BATUMALAI)
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month ofMARCH 2014
KUALA LUMPUR KEPONG BERHAD
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2014
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 321.00 648.00 898.00 562.00 414.00 290.00 243.00 475.00 340.00 367.00 111.00 111.00This FY 172.00 459.00 737.00 407.00 4.00 142.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :1. OER was slightly lower by 0.47% as compared to last month.2. KER was higher 0.39% due to reduce of the press cone pressure a bit to reduce nut breakage and improve KER.
0.50 MT 1921.82 MT or 9.60 %
Shell StockShell to SWP
80.00 MT 289.160 MT
4.97
Current Financial Year
0.0%12.60%
Last Month This MonthSame Period Last Year
TodateThis Month
20.80
PROGRESS REPORT ON
(6TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF MARCH 2014
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Todate
21.6922.19 22.66 O.E.R %
K.E.R %
ITEMTrash removedStone removed
39.910 MTFibre to SWP
22.43
4.69
3. Total crop received for the month was 20013.920 mt higher than estimate by 2.51 %.
4.465.44
92.18 MT or 0.46 %
5.05
Scout Harvesting
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT2,174.580 2,174.580 3,467.500 19,813.500 -37.29% -89.02%2,456.430 2,456.430 3,467.500 19,813.500 -29.16% -87.60%
- -- -
111.790 111.790 - - - -121.010 121.010 - - - -180.530 180.530 - - - -194.020 194.020 - - - -190.430 190.430 - - - -147.740 147.740 - - - -203.990 203.990 - - - -155.910 155.910 - - - -
- -- -- -- -- -
Sub Total 5,936.430 5,936.430 6,935.000 39,627.000 -14.40% -85.02%
Non-KLK Estates1,162.470 1,162.470 10874.000 56786.000 -89.31% -97.95%
505.900 2,927.660 0.000 0.000 - -1,400.330 7,391.980 0.000 0.000 - -
530.140 2,567.370 0.000 0.000 - -1,921.820 9,592.140 1262.000 7211.000 52.28% 33.02%
86.100 432.080 110.250 630.750 -21.90% -31.50%98.430 464.180 110.250 630.750 -10.72% -26.41%
297.690 1,528.570 110.250 630.750 170.01% 142.34%64.110 295.250 110.250 630.750 -41.85% -53.19%
266.560 1,394.580 0.000 0.000 - -- -
Sub Total 6,333.550 27,756.280 12,577.000 66,520.000 -49.64% -58.27%
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
Outsiders MT MT MT MT MT MTAIR LIUH - 107.520 0.000 0.000 - -AIR MUNGKUI 70.430 271.110 0.000 0.000 - -AIR PELEPAK PUTIH 15.540 70.780 0.000 0.000 - -AIR REMBIKANG 254.840 1,460.290 0.000 0.000 - -BADAU (H.MAUN RATMAJI) 66.640 426.660 0.000 0.000 - -BANTAN 595.520 2,476.560 0.000 0.000 - -BANTAN KAMPIT 216.070 1,060.700 0.000 0.000 - -BULUH TUMBANG 391.130 1,627.740 0.000 0.000 - -BWANA LOKA 63.980 284.140 0.000 0.000 - -CERUCUK 138.710 720.900 0.000 0.000 - -CV.DUA PUTRA 148.740 633.650 0.000 0.000 - -CV.HENCO BELLITONE 295.390 1,223.500 0.000 0.000 - -CV.JAYA ABADI 273.940 1,422.870 0.000 0.000 - -CV.OKTAGON 2.720 37.690 0.000 0.000 - -CV.PADANG JAYA PURNAMA 335.680 1,610.770 0.000 0.000 - -CV.PUNCAK JAYA 58.940 295.400 0.000 0.000 - -CV.SRI REJEKI 259.050 1,308.330 0.000 0.000 - -CV.TIGA PUTRI MANDIRI 252.410 870.950 0.000 0.000 - -CV.WD JAYA 62.390 290.210 0.000 0.000 - -KAS DESA AIR KUNDOR 9.350 84.280 0.000 0.000 - -KAS DESA TANJUNG RUSA 21.780 136.860 0.000 0.000 - -KELEKAK DATUK 109.630 858.900 0.000 0.000 - -KT.BUMI BETONG 36.160 158.810 0.000 0.000 - -KT.GADONG MANDIRI 20.400 65.470 0.000 0.000 - -KT.GOTONG ROYONG 77.670 348.790 0.000 0.000 - -
PT AMA
CENDILBUDING
Non-KLK EstatesAIR KARANG BARU PT.SWPGUNUNG SERU PT.SWP
PLASMA AIR SERUK
LIMAU MANIS PT.SWPGUNUNG NAYO BARU PT.SWP
BENTAIAN PT.SWPAIR RAYA PT.SWP
PLASMA AIR SELUMAR
PLASMA NYURUKPLASMA TANJUNG RUSAPLASMA PELULUSANPT.SWP(KOP.MITRA UTAMA)
PLASMA KACANG BUTOR
PLASMA AIR KUNDOR
AIR PUTIH PT.SWP
PT.AKS
MEMPAYA PT.SWP
KT.GUNA LESTARI 208.840 909.800 0.000 0.000 - -KT.MERTA SARI 21.530 112.510 0.000 0.000 - -KT.MINDING JAYA 89.460 284.960 0.000 0.000 - -KOPERASI SUBUR MAKMUR 115.150 400.550 0.000 0.000 - -KEPAYANG 332.430 1,372.640 0.000 0.000 - -KOP. BUMI MAKMUR 192.800 1,201.280 0.000 0.000 - -KT. CAHAYA RAWANA 24.810 96.060 0.000 0.000 - -LADANG PETIKAN 56.730 289.810 0.000 0.000 - -MEMPIU 62.430 351.580 0.000 0.000 - -PELEPAK PUTIH 100.700 443.990 0.000 0.000 - -PENIRUKAN 5.340 45.150 0.000 0.000 - -PERAWAS 51.700 304.130 0.000 0.000 - -PT.SAWINDO CEMERLANG - 57.480 0.000 0.000 - -PT.SAWIT ALAM PERMAI 295.830 972.910 0.000 0.000 - -PT.SCHG 1,798.030 8,585.860 0.000 0.000 - -SELINGSING 296.240 1,461.060 0.000 0.000 - -TANJUNG BINGA 69.540 320.120 0.000 0.000 - -
32.830 82.660 0.000 0.000 - -136.930 284.530 0.000 0.000 - -
- 365.470 0.000 0.000 - -75.510 140.940 0.000 0.000 - -
- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total 7,743.940 35,936.370 - - - -
Grand Total 20,013.920 69,629.080 19,512.000 106,147.000 2.57% -34.40%
Comment :
KT.MAJU BERSAMEKT.PALM OILPT.PALMINDO BILLITON BERJAYALADANG CERUCUK
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1995 190.43 0.95 190.43 0.27 1996 555.89 2.78 555.89 0.80 1997 559.10 2.79 559.10 0.80 1998 15.21 0.08 42.20 0.06 2000 12.61 0.06 47.74 0.07 2001 266.56 1.33 1,394.58 2.00 2002 2,456.43 12.27 2,456.43 3.53 2003 937.14 4.68 4,386.24 6.30 2004 3,158.86 15.78 6,610.68 9.49 2005 2,324.35 11.61 9,930.65 14.26 2006 4,010.96 20.04 17,225.71 24.74 2007 1,223.55 6.11 4,542.02 6.52 2008 571.60 2.86 3,073.04 4.41 2009 2,810.85 14.04 14,541.27 20.88 2010 918.90 4.59 4,071.62 5.85 2011 1.48 0.01 1.48 0.00
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Total 20,013.92 100.00 69,629.08 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 59% 77%Prime 10th - 18th 40% 23%Old 19th and above 1% 0%Comments :
This Month TodateYear of Planting
Remarks
1.1.3. FFB QUALITY
KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthCendil 22 - - - 3.23 - - - 0.68 - 2.36 - 5.64 -Buding 22 - - - 4.41 - - - 0.41 - 4.32 - 5.91 -
NON-KLK ESTATESAir karang Baru PT.SWP 2 - - - - - - - 1.00 - - - 6.50 -Air Putih PT.SWP 2 - - - 1.00 - - - 1.50 - 2.50 - 6.50 -Air Raya PT.SWP 2 - - - 1.00 - - - 1.50 - - - 7.50 -Bentaian PT.SWP 2 - - - 0.50 - - - 2.00 - - - 8.00 -Gunung Nayo Baru PT.SW 2 - - - 1.50 - - - 0.50 - - - 8.50 -Gunung Seru PT.SWP 2 - - - 0.50 - - - 2.00 - - - 6.00 -Limau Manis PT.SWP 2 - - - 1.00 - - - 1.50 - 2.50 - 6.50 -Mempaya PT.SWP 2 - - - 0.50 - - - 2.00 - - - 6.50 -
Total/Average 60 0.00 - #DIV/0! 3.00 #DIV/0! - #DIV/0! 0.80 #DIV/0! 2.62 #DIV/0! 6.10 #DIV/0! - #DIV/0!
NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthAir Selumar 7 - - - 2.43 - - - 1.14 - 4.29 - 4.43 -Air Seruk 3 - - - 2.00 - - - 1.00 - 2.67 - 4.67 -Kacang Butor 3 - - - 2.00 - - - 1.67 - 3.33 - 4.00 -Alam Karya Sejahtera 27 24 - - 9.92 7.04 - - 1.48 1.33 3.04 2.42 3.04 3.08PT.SWP (Kop.Mitra Utam 21 17 - - 0.57 1.18 - - 1.57 0.88 0.33 0.18 6.19 5.88Plasma Air Selumar 25 24 - - 3.24 5.58 - - 1.68 0.96 5.92 7.50 4.36 4.88Plasma Air Seruk 25 24 - - 4.24 8.25 - - 1.00 0.38 6.68 9.46 5.04 4.92Plasma Kacang Butor 24 23 - - 2.92 5.54 - - 1.67 1.42 4.50 6.04 4.21 4.54Plasma AKS 21 19 - - 10.00 7.20 - - 0.48 1.50 3.10 2.50 3.43 3.40
Total/Average 156 131 - - 4.97 5.99 - - 1.32 1.07 4.01 5.00 4.34 4.41 - -
This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthBantan 115 76 - - 2.45 2.41 - - 1.14 0.18 1.96 2.06 2.20 2.29Bantan Kampit 90 46 - - 1.08 1.69 - - 0.30 0.22 1.42 1.76 2.42 2.31Buluh Tumbang 62 41 - - 2.94 2.21 - - 0.06 0.02 2.18 2.17 2.16 1.76Bwana Loka 9 7 - - 3.33 2.29 - - - 0.14 2.44 4.71 3.00 3.14Cerucuk 26 20 - - 2.36 2.30 - - 0.12 0.05 1.69 1.20 1.50 1.65CV. Jaya Abadi 48 37 - - 2.69 2.59 - - 0.13 0.14 4.65 4.05 5.08 2.73CV. Padang Jaya Purnam 57 39 - - 2.60 2.74 - - 0.32 0.31 3.28 2.03 3.39 2.05CV. Sri Rejeki 37 30 - - 2.41 2.50 - - 0.24 0.17 4.92 5.40 2.97 2.97CV. Tiga Putri Mandiri 48 25 - - 3.00 3.40 - - 0.06 0.04 1.73 1.84 3.00 3.44CV. WD Jaya 10 7 - - 2.70 2.00 - - - - 2.60 2.85 3.00 2.00KT. Guna Lestari 37 23 - - 2.86 2.70 - - 0.05 - 3.68 3.48 3.35 3.57KT. Subur Makmur 55 18 - - 2.45 2.61 - - 0.11 0.11 2.15 2.11 2.29 2.22Kop. Bumi Makmur 44 37 - - 2.27 2.46 - - 0.07 0.05 2.16 2.08 1.95 1.65KT. Cahaya Rawana 5 2 - - - - - - - - 1.80 4.00 2.20 1.50Ladang Petikan 11 9 - - - - - - - - 2.00 2.78 2.45 2.33PT. SCHG 299 249 - - 2.03 2.74 - - 0.49 0.72 1.75 2.14 2.68 2.37Selinsing 49 40 - - 0.24 0.23 - - 0.10 - 2.88 2.78 2.20 2.35Penirukan 7 10 - - - - - - - - 1.57 1.70 2.43 1.80Air Rembikang 40 32 - - 3.18 2.75 - - 0.10 0.13 2.75 2.38 1.25 1.78CV.Dua Putra 26 19 - - 2.58 2.37 - - - - 2.46 2.63 1.62 1.21H.Maun Badau 13 9 - - 3.62 3.44 - - 0.08 0.44 2.69 2.22 2.23 1.11Tanjung Binga 10 9 - - 2.50 2.89 - - - - 2.70 2.33 2.30 1.67Kepayang 49 34 - - 2.71 2.41 - - 0.12 0.18 2.51 2.35 1.69 1.97Kelekak Datuk 19 18 - - 2.89 2.72 - - 0.11 0.06 1.84 1.78 2.21 1.88Gadong Mandiri 6 3 - - 3.83 2.33 - - 0.17 0.67 1.50 2.33 3.17 2.67
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
% Black % Underripe % Overnight % Rotten % Long Stalk % Pest DamagedNo. of Grading % Empty Bunch
No. of Grading % Black % Underripe % Overnight % Rotten % Long Stalk % Pest Damaged % Empty Bunch
Air Liuh - 18 - - - 0.11 - - - - - 1.72 - 3.22Pelepak Putih 26 17 - - 2.42 2.47 - - 0.15 0.06 2.04 2.65 1.62 1.82KT. Gotong Royong 12 9 - - 2.50 2.60 - - - - 2.58 3.40 1.92 2.00CV.Puncak Jaya 8 5 - - 2.50 2.20 - - - - 2.63 2.80 1.88 2.40Air Mungkui 10 7 - - 3.50 4.00 - - 0.10 - 3.00 2.14 1.60 1.29Perawas 10 3 - - 2.50 3.00 - - - - 3.40 2.67 1.50 2.00KT.Merta Sari 4 6 - - 2.75 1.83 - - 0.25 0.17 3.00 0.67 2.75 3.50Mempiu 9 9 - - 1.11 0.55 - - 0.20 0.11 2.00 2.22 1.89 1.78KT.Bumi Betong 7 6 - - 2.00 1.83 - - 0.29 0.17 1.29 0.67 3.86 3.50KT.Minding Jaya 17 14 - - 2.71 1.29 - - 0.06 0.07 2.53 2.21 2.71 2.71KD.Tanjung Rusa 5 5 - - 10.00 7.20 - - 1.40 0.60 2.60 1.20 3.80 3.60PT.Sawit Alam Permai 82 64 - - 1.88 2.95 - - 0.45 0.44 2.34 2.00 2.07 2.03CV.Henco Bellitone 48 43 - - 2.27 2.37 - - 0.10 0.21 2.08 1.58 2.10 2.42Air Pelepak Putih 4 3 - - 4.00 4.00 - - - - 2.50 6.33 2.25 3.33CV.Oktagon 2 3 - - 1.50 2.00 - - - 0.67 2.50 2.67 1.00 2.00KT.Maju Bersame 6 7 - - 3.17 2.71 - - 0.50 0.14 1.67 2.43 3.17 2.43KT.Palm Oil 30 22 - - 2.60 2.14 - - 0.03 0.09 2.27 1.95 2.10 2.00PT.Palmindo Billiton Be - 29 - - - 17.03 - - - 0.34 - 7.93 - 7.90Kebun Air Cerucuk 13 10 - - 2.31 2.70 - - 0.38 - 1.38 1.50 2.77 2.00
Total/Average 1465 1120 - - 2.28 2.77 - - 0.30 0.28 2.31 2.46 2.46 2.42 - -
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %87.40 12.60
Comments :Outsider Suppliers Deduction on poor quality from outsider was 4.04 % on 136.190 mt.
2,522.000WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
17,491.920
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123456789
10111213141516171819202122232425262728293031323334
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
35363738394041424344454647484950515253
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL
Comments :
2.64 0.026
0.12
3.52 0.00
0.010
3.76 0.182
0.005
0.001
2.93
0.00
0.010
0.001
0.010
3.74
0.12
0.021
-
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
Marketing
< 5.0
Specification
< 0.25
> 2.31
1st Week 2nd Week
0.002
0.12
3rd Week 4th Week
0.022
4.13 0.376
0.0230.023
0.005
0.001
0.11
2.76 0.0492.70 0.040
1.CPO quality were within in market spesification.
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.21 0.361 5.17 0.706 4.76 0.00 5.10 0.00 6%6.81 0.407 6.19 0.412 5.72 0.00 5.94 0.00 7%1.05 0.069 1.27 0.43 1.18 0.00 1.51 0.00
24.53 1.85 25.07 1.94 25.60 0.00 25.40 0.001.18 1.210 1.09 0.160 1.39 0.00 1.10 0.00
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 2188.320 2186.310 -2.0102- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000
10- 0.000 2188.320 2186.310 -2.010
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 610.9402- 3- 4-5-6-7-
Total : 610.940
1.2.5. CXC REPORT
Comments :
Total CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with no GPS installed (C) 130 154Total number of CPO tankers dispatched (A+B+C)
KCP SWP
THIS MONTH LAST MONTH
No. of loads with the weight shortage of 80kg and above130 154
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
MOISTURE %
THIS MONTH
SWP REFINERY
1. Kernel quality were within in house target.
Total CPO tankers dispatched with non-active GPS (B)
PAGE 6.1
LOADS FROM MONTH: March 2014
Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer
Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
Actual oil recovered (MT) at Mill
(B)
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON March 2014On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
March 2014 6 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 15.13 55.81 29.68
Depreciation 68.26 116.32 70.45
Manufacturing Cost 60.10 82.61 82.42
Ex-Mill Cost 143.49 254.73 182.54
Cooking Oil Cess
Palm Oil Stabilisation Cess
CPO (Sabah) Sales Tax 1.34
Despatch & Selling 8.45 14.24 28.59
TOTAL EXPENDITURE 151.94 268.98 212.47
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)IC 14 0.70 0.57 19.5%PK 51 4.93 1.58 68.0%
Comments :
Over expenditure due to Office Expenses.Over expenditure due to Maintenance of Pipe/Fittings/Instrumentation.
1. High cost due to low crop processed.
Comments
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-Function X (min) S.D.Deaeration 2.00 0.001st. Peak (1.41 Bar / 21.34 psi) 8.00 0.001st. Peak exhaust 5.00 0.002nd. Peak (1.7 Bar / 28.45 psi) 5.50 0.002nd. Peak exhaust 2.50 0.003rd. Peak (1.7 Bar / 35.56 psi) 8.00 0.003rd. Peak exhaust4th. Peak (1.7 Bar / 35.56 psi)Holding Time 20.00 0.00Final exhaust 9.00 0.00Steaming cycle 60.00 0.00Door Open to Door Shut Time
X S.D. X S.D.USB after 1st Threshing (%) 1.52 0.133 1.50 0.149USB after 2nd Threshing (%) 0.54 0.124 0.57 0.142Threshing Efficiency (%) 64.47 0.00 62.00 0.00
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
9.04 8.51
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
2. Sterilizer condensate is being recycled to the sludge separator.1. USB was below than in house target of 2%.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95 0.00 95 0.00 Digester No. 2 95 0.00 95 0.00 Digester No. 3 95 0.00 95 0.00 Digester No. 4 94 0.00 95 0.00 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11
X 4.95 4.98 4.89 4.70 4.88S.D.
X 4.97 5.08 5.09 5.03 5.04S.D.
X 8.24 8.23 7.96 7.51 7.99S.D. 0.321 0.262 0.415 0.339 0.33
X 7.70 7.34 7.65 7.32 7.50S.D. 0.110 0.400 0.305 0.163 0.24
X 14.60 15.92 16.96 17.96 16.36S.D. 1.802 2.288 1.502 1.201 1.70
X 17.33 17.93 18.11 18.97 18.09S.D. 0.618 0.636 0.575 0.397 0.56
X 282.46 300.58 298.46 150.41 257.98S.D.
X 119.78 119.41 143.22 138.05 130.12S.D.
Comments :
2. The oil losses OLWD slightly higher due to reduce of the press cone pressure a bit to reduce nut breakage and improve KER.
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
1. All digesters temperature were satisfactory.
This Month
Last Month
This Month
Last Month
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 60.01 61.98 11.31 11.15 48.97 49.23S.D.N
True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
2.2.4. EFB PRESSING
Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1
PRESS RUNNING This Month 328.12 250.16 190.60 HOURS Last Month 125.60 118.50 85.75 DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 95 90 95 90S.D 0.00 0.00 0.00 0.00
% Oil in underflow X 6.43 2.47 5.56 2.84 (% OLWB) S.D 0.894 0.544 0.373 0.283
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8 C9X 0.62 0.92 0.91 0.89 0.89 0.93 0.93 0.86
S.D 0.145 0.096 0.098 0.095 0.114 0.104 0.084 0.091X 0.50 0.90 0.92 0.90 0.91 0.90 0.92 0.91 0.88
S.D. 0.101 0.059 0.086 0.089 0.086 0.007 0.068 0.056 0.079T Mth X 337.79 284.81 363.13 375.09 186.86 354.30 369.79 79.36L Mth X 165.79 164.59 177.75 180.80 141.95 21.87 178.91 178.54 89.55T Mth X 1.9 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7L Mth X 1.9 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7T Mth XL Mth XT Mth XL Mth X
Comments :
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
1. The oil content in underflow for both CST were acceptable.2. Separator No.2 just side over hauled by Medan Separatech on 25/3/14 and closely monitor losses.
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Solid Phase
VM % (x)
This MonthLast
Month
Light Phase
This MonthLast
Month
Heavy Phase
This MonthLast
Month
This Month
Oil % (x)
Last MonthTemperature (oC)
Operating Hours
NOS % (x)
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 25.85 0.368 26.00 0.00Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFBAbsolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 0.00 0.00 0.00 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
This Month Last Month
This Month Last Month
1.Satisfactory.
0.98 0.96
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.46 0.46
S.D 0.010 0.010X 0.43 0.43
S.D. 0.022 0.022X 0.043 0.023
S.D 0.001 0.001X 0.042 0.022
S.D. 0.002 0.001X
S.DX
S.D.X 46.51
S.DX 47.62
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 68 0.00 0.46 0.005 0.12 0.010 73.91Last Month 68 0.00 0.43 0.022 0.12 0.020 72.09This MonthLast MonthThis MonthLast Month
Comments :
This MonthLast
Month
No: 1
No: 2
No: 3
% VM
This Month
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer
PURIFIER After PurifierBefore Purifier
VM Rem. Eff
This MonthLast
Month
Last Month
% Dirt
This MonthLast
Month
1. Satisfactory performance.
VM. Removal
Eff.
Dirt Rem. Eff
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 21.75
S.D 0.034X 21.73
S.D. 0.028X 19.52
S.D 0.032X 19.48
S.D. 0.065X 10.25
S.D 0.128X 10.35
S.D. 0.273
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
MiddleBottom 55 56 56 50 56 54
% VM Fresh Kernel X 22.75 22.74 22.74 22.72 22.72 22.72S.D 0.023 0.032 0.032 0.033 0.033 0.033X 5.23 5.18 5.20 5.17 5.20 5.14
S.D 0.160 0.136 0.148 0.199 0.158 0.235% Drying Efficiency 76.92 77.22 77.13 77.24 77.11 77.38
Comments :
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
% Dried Kernel
Temperature oC
This MonthLast
Month
1. Satisfactory performance.
This Month Last Month
% Drying Efficiency
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.06 1.53Broken Nut (%) 10.90 1.48Whole Kernel (%) 1.79 0.23Brokern Kernel (%) 2.09 0.52
X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 22.77 1.361 23.58 1.164 22.62 1.660 24.55 1.914Broken Kernel (%) 23.86 1.423 23.03 1.366 26.86 1.419 21.20 2.034Uncracked Nut (%) 0.22 0.069 0.43 0.263 0.22 0.131 0.04 0.254Half cracked Nut (%) 1.77 0.144 2.27 0.195 1.74 0.182 2.27 0.311
X SD X SDRipple Mill No: 1 98.00 0.175 99.39 0.205Ripple Mill No: 2 97.42 0.560 99.59 0.153Ripple Mill No: 3 98.06 0.373 99.38 0.199Ripple Mill No: 4 97.00 0.642 99.47 0.175Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11
Comments :
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 8 No: 9 No: 11No: 10
No: 6 No: 7 No: 10 No: 11Mixture Composition after Cracker
No: 1
Nut Cracking Eff.
Kernel Recovery Eff.
No: 8 No: 9
1. Nut cracking efficiency of the ripple mills were satisfactory.
No: 2 No: 3 No: 4 No: 5
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.99 0.031 0.99 0.032 0.99 0.031 1.00 0.031
1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage 1st Stage2nd
Stage
0.98 0.073 0.99 0.055 0.97 0.074 0.99 0.054
4.68 1.106 4.01 0.695
Claybath 0.94 0.064 0.92 0.044
2.4.5. RUNNING COST
Comments :
Rp.295.68 Rp.407.31
1. Hydrocyclone crack mixture recycled to the claybath.
Rp.5433.61 Rp.8,066.50
2. Cost of CaCO3 was lower than last month by Rp 111/MT FFB.
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
Last MonthThis Month
Todate
Cyclone Fibre
LTDS
Hydrocyclone (PK in wet shell)
This Month Last Month
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
1089.083 511.374
Rp5,917,655.91 Rp4,125,000.00
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp5,039,148.47 Rp2,881,114.11 Rp17,525,554.20 Cost / MT FFB (Rupiah) Rp251.80 Rp284.50 Rp251.70
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > ShinkoNo. 1 (2000 KW) 407.4 209.7 379.500 197.220No. 2 (2000 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CaterpillarNo. 1 (250 KW) 185.8 300.1 7.136 11.728 2931 4749 2.43 2.47No. 2 (640 KW) 166.0 175.9 28.140 24.900 7592 7006 3.71 3.55No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00
Comments :
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)
Steam Consumption per KwHr (Turbine)
2. Satisfactory.
Last Month Todate
1.Cost of boiler chemical was lower than last month by Rp 32/MT FFB.
This Month
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 1102.80 823.20 4.03 5.52 0.06Estate 355.40 299.10 1.30 2.00 0.018
Mill 25900.90 13795.90 94.67 92.48 1.29 FCTOTAL 27359.10 14918.20 100.00 100.00 1.37
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 13362002.17 7475504.36Cost /m3 water (cts / m3) 488.39 501.10Cost /mt FFB (cts / mt FFB) 667.64 738.15Water Consumption (m3 / mt FFB) 1.29 1.36
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
1. The cost was lower than last month by Rp 51/MT FFB.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Remarks
RemarksPerson
Remarks
Remarks
Remarks
Remarks
Remarks
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours
Total 0 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Remarks
Remarks
Details DetailsLine 1 Line 2
PAGE 17.2
2.8.4. Effluent Result For March 2014
abcdefgh
2.8.5 Trailing Report
TQCC Result
Suspended Solids (mg / l)
Ammonical Nitrogen (mg / l)Total Solids (mg / l)
COD (mg / l)Total Nitrogen (mg / l)
Oil & Grease (mg / l)
DOE LimitpHBOD (mg / l)
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
INDO CHINESE INDIANS OTHERS TOTAL Executives 1 2 3 Subordinate Staff 11 11 PBT 0 KHT 93 93 KHL 0 TOTAL 105 0 2 0 107
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '13 for Year '14 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 Prod.Supervisor 0 12 12 1 5 72 Chief Clerk 0 12 12 2 5 73 Lab.Assistant 2 12 14 1 3 114 Chargeman 8 12 20 0 3 175 Store Clerk 0 12 12 1 5 76 Supervisor B 0 12 12 1 17 -57 Staff Office 0 12 12 2 4 88 Staff Umum 0 12 12 2 7 59 Staff Office 0 12 12 0 5 710 Foreman 13 12 25 2 14 1111 Supervisor A 0 12 12 2 4 81213141516171819202122232425262728
Comments :
NAME
Zuli Effendi
Joni Suhendar
RobaniHerriy GustantoRegison Suroso
HaryadiApriandyIwan Setiawan
DedyYeniati Laia
Asnawi Aziza
Leave Taken Todate
(C)
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others 91 2 93 - 93 Grand Total 91 2 93 - - - 93
(2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia - - - Bangladeshi - - - Thai - - - Filipino - - - Grand Total - - - - - - - Total Checkroll 91 2 93 - - - 93
(B) CONTRACT / TEMPORARY
(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 20,013.920 10,127.330 69,629.080 1.1.2 Estimate MT 19,512.000 20,720.000 125,712.000 1.1.3 Shift Hours Hrs 489.00 306.00 2,055.00
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 4,440.355 2,294.386 15,103.231 2.1.2 Estimate MT 4,195.000 4,455.000 27,030.000 2.1.3 Oil Extraction Rate % 22.19 22.66 21.69 2.1.4 Estimate % 21.50 21.50 21.50 2.1.5 Press Running Hours Hrs. 1,031.91 520.46 3,575.75 2.1.6 Production Hours Hrs. 345.50 172.75 1,183.75 2.1.7 Downtime (Line 1) Hrs. 10.00 - 10.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 19.40 19.46 19.47 2.2.0 F.F.B. Manufactured / Hours MT / hr 57.93 58.62 58.82 2.2.1 Oil Recovered / Hours MT / hr -
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 1,089.083 511.374 3,458.764 3.1.2 Estimate MT 976.000 1,036.000 6,285.000 3.1.3 Kernel Extraction Rate % 5.44 5.05 4.97
;3.1.4 Estimate % 5.00 5.00 5.00 3.1.5 Production Hours Hrs. 397.00 252.50 1,501.50 3.1.6 Kernel Recovered / Hr MT / hr 2.74 2.03 2.30
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,186.310 2,608.290 12,925.780 4.1.2 Oil in Stock MT 2,668.771 414.726 - 4.1.3 Kernels Despatched MT 610.940 529.820 3,045.433 4.1.4 Kernels in stock MT 255.158 75.345 -
- Packed / Bulk Silo MT 255.158 - - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF MARCH 2014
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.52 for March 2014
Please select your desire section by a mouse click
Section ASection B
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Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code511
OC NameKILANG KELAPA SAWIT PT.PARIT SEMBADA
Co Start of Fin Mth10
Current Year2014Reset
Current Month3March
Current Month, YrMarch 2014
Current Fin Mth #6th
Current Fin Mth6th
Current Fin Yr2014
Current Period2013/14
Asst/Manager NameASHOK KUMAR BATUMALAITitleManager
Wt Shortage Limit80Kg
Exchange (RM1)3477Rp
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.52
Sys last updated:10-Oct-2013Set:17-Apr-2014
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
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Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
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11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT PT.PARIT SEMBADA
Progress Report
For the month of
MARCH 2014
Date4/29/14KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT PT.PARIT SEMBADA
.
(ASHOK KUMAR BATUMALAI)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT PT.PARIT SEMBADA
FOR THE MONTH OF MARCH 2014
(6TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel0.0%
Percentage FFB pushed due to grading12.60%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %22.1922.6621.6922.4320.80
K.E.R %5.445.054.974.694.46
RAINFALL RECORD (mm)Year2014
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY321.00648.00898.00562.00414.00290.00243.00475.00340.00367.00111.00111.00
This FY172.00459.00737.00407.004.00142.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Trash removed92.18 MT or 0.46 %
Stone removed0.50 MT
Scout Harvesting1921.82 MT or 9.60 %
Shell Stock80.00 MT
Shell to SWP289.160 MT
Fibre to SWP39.910 MT
Comments :
1. OER was slightly lower by 0.47% as compared to last month.
2. KER was higher 0.39% due to reduce of the press cone pressure a bit to reduce nut breakage and improve KER.
3. Total crop received for the month was 20013.920 mt higher than estimate by 2.51 %.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
CENDIL2,174.5802,174.5803,467.50019,813.500-37.29%-89.02%
BUDING2,456.4302,456.4303,467.50019,813.500-29.16%-87.60%
--
Non-KLK Estates--
AIR KARANG BARU PT.SWP111.790111.790- 0- 0--
GUNUNG SERU PT.SWP121.010121.010- 0- 0--
AIR PUTIH PT.SWP180.530180.530- 0- 0--
LIMAU MANIS PT.SWP194.020194.020- 0- 0--
GUNUNG NAYO BARU PT.SWP190.430190.430- 0- 0--
MEMPAYA PT.SWP147.740147.740- 0- 0--
BENTAIAN PT.SWP203.990203.990- 0- 0--
AIR RAYA PT.SWP155.910155.910- 0- 0--
--
--
--
--
--
Sub Total5,936.4305,936.4306,935.00039,627.000-14.40%-85.02%
Non-KLK Estates
PT AMA1,162.4701,162.47010874.00056786.000-89.31%-97.95%
PLASMA AIR SERUK505.9002,927.6600.0000.000--
PLASMA AIR SELUMAR1,400.3307,391.9800.0000.000--
PLASMA KACANG BUTOR530.1402,567.3700.0000.000--
PT.AKS1,921.8209,592.1401262.0007211.00052.28%33.02%
PLASMA AIR KUNDOR86.100432.080110.250630.750-21.90%-31.50%
PLASMA NYURUK98.430464.180110.250630.750-10.72%-26.41%
PLASMA TANJUNG RUSA297.6901,528.570110.250630.750170.01%142.34%
PLASMA PELULUSAN64.110295.250110.250630.750-41.85%-53.19%
PT.SWP(KOP.MITRA UTAMA)266.5601,394.5800.0000.000--
--
Sub Total6,333.55027,756.28012,577.00066,520.000-49.64%-58.27%
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
OutsidersMTMTMTMTMTMT
AIR LIUH- 0107.5200.0000.000--
AIR MUNGKUI70.430271.1100.0000.000--
AIR PELEPAK PUTIH15.54070.7800.0000.000--
AIR REMBIKANG254.8401,460.2900.0000.000--
BADAU (H.MAUN RATMAJI)66.640426.6600.0000.000--
BANTAN595.5202,476.5600.0000.000--
BANTAN KAMPIT216.0701,060.7000.0000.000--
BULUH TUMBANG391.1301,627.7400.0000.000--
BWANA LOKA63.980284.1400.0000.000--
CERUCUK138.710720.9000.0000.000--
CV.DUA PUTRA148.740633.6500.0000.000--
CV.HENCO BELLITONE295.3901,223.5000.0000.000--
CV.JAYA ABADI273.9401,422.8700.0000.000--
CV.OKTAGON2.72037.6900.0000.000--
CV.PADANG JAYA PURNAMA335.6801,610.7700.0000.000--
CV.PUNCAK JAYA58.940295.4000.0000.000--
CV.SRI REJEKI259.0501,308.3300.0000.000--
CV.TIGA PUTRI MANDIRI252.410870.9500.0000.000--
CV.WD JAYA62.390290.2100.0000.000--
KAS DESA AIR KUNDOR9.35084.2800.0000.000--
KAS DESA TANJUNG RUSA21.780136.8600.0000.000--
KELEKAK DATUK109.630858.9000.0000.000--
KT.BUMI BETONG36.160158.8100.0000.000--
KT.GADONG MANDIRI20.40065.4700.0000.000--
KT.GOTONG ROYONG77.670348.7900.0000.000--
KT.GUNA LESTARI208.840909.8000.0000.000--
KT.MERTA SARI21.530112.5100.0000.000--
KT.MINDING JAYA89.460284.9600.0000.000--
KOPERASI SUBUR MAKMUR115.150400.5500.0000.000--
KEPAYANG332.4301,372.6400.0000.000--
KOP. BUMI MAKMUR192.8001,201.2800.0000.000--
KT. CAHAYA RAWANA24.81096.0600.0000.000--
LADANG PETIKAN56.730289.8100.0000.000--
MEMPIU62.430351.5800.0000.000--
PELEPAK PUTIH100.700443.9900.0000.000--
PENIRUKAN5.34045.1500.0000.000--
PERAWAS51.700304.1300.0000.000--
PT.SAWINDO CEMERLANG- 057.4800.0000.000--
PT.SAWIT ALAM PERMAI295.830972.9100.0000.000--
PT.SCHG1,798.0308,585.8600.0000.000--
SELINGSING296.2401,461.0600.0000.000--
TANJUNG BINGA69.540320.1200.0000.000--
KT.MAJU BERSAME32.83082.6600.0000.000--
KT.PALM OIL136.930284.5300.0000.000--
PT.PALMINDO BILLITON BERJAYA- 0365.4700.0000.000--
LADANG CERUCUK75.510140.9400.0000.000--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total7,743.94035,936.370- 0- 0--
Grand Total20,013.92069,629.08019,512.000106,147.0002.57%-34.40%
Comment :
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1995190.430.95190.430.27191.4811860.217961.8190.43
1996555.892.78555.890.80181.4853384.3116052.86190.43
1997559.102.79559.100.8017
199815.210.0842.200.0616
200012.610.0647.740.0714
2001266.561.331,394.582.0013
20022,456.4312.272,456.433.5312
2003937.144.684,386.246.3011
20043,158.8615.786,610.689.4910
20052,324.3511.619,930.6514.269
20064,010.9620.0417,225.7124.748
20071,223.556.114,542.026.527
2008571.602.863,073.044.416
20092,810.8514.0414,541.2720.885
2010918.904.594,071.625.854
20111.480.011.480.003
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total20,013.92100.0069,629.08100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th59%77%
Prime10th - 18th40%23%
Old19th and above1%0%
Comments :
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Cendil22---3.23---0.68-2.36-5.64-
Buding22---4.41---0.41-4.32-5.91-
NON-KLK
ESTATES
Air karang Baru PT.SWP2-------1.00---6.50-
Air Putih PT.SWP2---1.00---1.50-2.50-6.50-
Air Raya PT.SWP2---1.00---1.50---7.50-
Bentaian PT.SWP2---0.50---2.00---8.00-
Gunung Nayo Baru PT.SWP2---1.50---0.50---8.50-
Gunung Seru PT.SWP2---0.50---2.00---6.00-
Limau Manis PT.SWP2---1.00---1.50-2.50-6.50-
Mempaya PT.SWP2---0.50---2.00---6.50-
Total/Average600.00- 0- 03.00- 0- 0- 00.80- 02.62- 06.10- 0- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Air Selumar7---2.43---1.14-4.29-4.43-
Air Seruk3---2.00---1.00-2.67-4.67-
Kacang Butor3---2.00---1.67-3.33-4.00-
Alam Karya Sejahtera2724--9.927.04--1.481.333.042.423.043.08
PT.SWP (Kop.Mitra Utama)2117--0.571.18--1.570.880.330.186.195.88
Plasma Air Selumar2524--3.245.58--1.680.965.927.504.364.88
Plasma Air Seruk2524--4.248.25--1.000.386.689.465.044.92
Plasma Kacang Butor2423--2.925.54--1.671.424.506.044.214.54
Plasma AKS2119--10.007.20--0.481.503.102.503.433.40
Total/Average156131- 0- 04.975.99- 0- 01.321.074.015.004.344.41- 0- 0
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Bantan11576--2.452.41--1.140.181.962.062.202.29
Bantan Kampit9046--1.081.69--0.300.221.421.762.422.31
Buluh Tumbang6241--2.942.21--0.060.022.182.172.161.76
Bwana Loka97--3.332.29---0.142.444.713.003.14
Cerucuk2620--2.362.30--0.120.051.691.201.501.65
CV. Jaya Abadi4837--2.692.59--0.130.144.654.055.082.73
CV. Padang Jaya Purnama5739--2.602.74--0.320.313.282.033.392.05
CV. Sri Rejeki3730--2.412.50--0.240.174.925.402.972.97
CV. Tiga Putri Mandiri4825--3.003.40--0.060.041.731.843.003.44
CV. WD Jaya107--2.702.00----2.602.853.002.00
KT. Guna Lestari3723--2.862.70--0.05-3.683.483.353.57
KT. Subur Makmur5518--2.452.61--0.110.112.152.112.292.22
Kop. Bumi Makmur4437--2.272.46--0.070.052.162.081.951.65
KT. Cahaya Rawana52--------1.804.002.201.50
Ladang Petikan119--------2.002.782.452.33
PT. SCHG299249--2.032.74--0.490.721.752.142.682.37
Selinsing4940--0.240.23--0.10-2.882.782.202.35
Penirukan710--------1.571.702.431.80
Air Rembikang4032--3.182.75--0.100.132.752.381.251.78
CV.Dua Putra2619--2.582.37----2.462.631.621.21
H.Maun Badau139--3.623.44--0.080.442.692.222.231.11
Tanjung Binga109--2.502.89----2.702.332.301.67
Kepayang4934--2.712.41--0.120.182.512.351.691.97
Kelekak Datuk1918--2.892.72--0.110.061.841.782.211.88
Gadong Mandiri63--3.832.33--0.170.671.502.333.172.67
Air Liuh-18---0.11-----1.72-3.22
Pelepak Putih2617--2.422.47--0.150.062.042.651.621.82
KT. Gotong Royong129--2.502.60----2.583.401.922.00
CV.Puncak Jaya85--2.502.20----2.632.801.882.40
Air Mungkui107--3.504.00--0.10-3.002.141.601.29
Perawas103--2.503.00----3.402.671.502.00
KT.Merta Sari46--2.751.83--0.250.173.000.672.753.50
Mempiu99--1.110.55--0.200.112.002.221.891.78
KT.Bumi Betong76--2.001.83--0.290.171.290.673.863.50
KT.Minding Jaya1714--2.711.29--0.060.072.532.212.712.71
KD.Tanjung Rusa55--10.007.20--1.400.602.601.203.803.60
PT.Sawit Alam Permai8264--1.882.95--0.450.442.342.002.072.03
CV.Henco Bellitone4843--2.272.37--0.100.212.081.582.102.42
Air Pelepak Putih43--4.004.00----2.506.332.253.33
CV.Oktagon23--1.502.00---0.672.502.671.002.00
KT.Maju Bersame67--3.172.71--0.500.141.672.433.172.43
KT.Palm Oil3022--2.602.14--0.030.092.271.952.102.00
PT.Palmindo Billiton Berjaya-29---17.03---0.34-7.93-7.90
Kebun Air Cerucuk1310--2.312.70--0.38-1.381.502.772.00
Total/Average14651120- 0- 02.282.77- 0- 00.300.282.312.462.462.42- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
17,491.92087.402,522.00012.60
Comments :
Outsider Suppliers
Deduction on poor quality from outsider was 4.04 % on 136.190 mt.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.740.003.520.003.760.1824.130.376
FFA %< 5.0
0.120.0100.120.0100.110.0050.120.005< 0.25
Moisture (VM) %
0.0210.0010.0230.0020.0220.0010.0230.001
Dirt %
-
Peroxide Value %
2.930.0102.700.0402.760.0492.640.026
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA0.003.0 Max
VM0.000.13 Max
DIRT0.000.03 Max
PEROXIDE VALUE0.000.60 Max
IODINE VALUE0.0050 - 54
DOBI VALUE0.003.0 Min
CAROTENE0.00600 Min
E233 (1% CORR.)0.001.20 Max
E269 (1% CORR.)0.000.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)0.0020.0 Min
QUALITY RATING0.00NIL
Comments :
1.CPO quality were within in market spesification.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.210.3615.170.7064.760.005.100.006%
DIRT %6.810.4076.190.4125.720.005.940.007%
FFA %1.050.0691.270.431.180.001.510.00
TOTAL BROKEN KERNEL %24.531.8525.071.9425.600.0025.400.00
STONE CONTENT %1.181.2101.090.1601.390.001.100.00
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-SWP REFINERY2188.3202186.310-2.010
2-0.000
3-0.000
4-0.000
5-0.000
6-0.000
7-0.000
8-0.000
9-0.000
10-0.000
2188.3202186.310-2.010
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-KCP SWP610.940
2-
3-
4-
5-
6-
7-
Total :610.940
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)130154
Total number of CPO tankers dispatched (A+B+C)130154
No. of loads with the weight shortage of 80kg and above
Comments :
1. Kernel quality were within in house target.
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: March 2014
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.0000.0000.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT PT.PARIT SEMBADA ON March 2014
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7For amount fields, please fill up this section in Rupiah.
1.3.COST OF PRODUCTIONExchange Rate (RM1)3477Rp
(Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3599.67Rp
ThisThis
MonthTodateYear ' sMonthTodateYear ' s
March 20146 mthsEstimateMarch 20146 mthsEstimate
RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn
Indirect Cost15.1355.8129.6852,593.64200,889.42103,188.99
Depreciation68.26116.3270.45237,357.14418,698.54244,948.04
Manufacturing Cost60.1082.6182.42208,964.23297,364.07286,561.45
Ex-Mill Cost143.49254.73182.54498,915.01916,952.03634,698.48
Cooking Oil Cess0.000.000.00
Palm Oil Stabilisation Cess0.000.000.00
CPO (Sabah) Sales Tax0.000.001.344,648.19
Despatch & Selling8.4514.2428.5929,381.4551,274.0699,411.45
TOTAL EXPENDITURE151.94268.98212.47528,296.46968,226.09738,758.12
A/cThis MonthEstimateCommentsThis MonthEstimate
CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO
IC 140.700.5719.5%Over expenditure due to Office Expenses.2,446.731,968.77
PK 514.931.5868.0%Over expenditure due to Maintenance of Pipe/Fittings/Instrumentation.17,140.165,482.93
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
0.000.000.0%
Comments :
1. High cost due to low crop processed.
Please enter the exchange rate at the main screen
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2.000.00BarPsi
1st. Peak(1.41 Bar / 21.34 psi)8.000.001.4121.34
1st. Peak exhaust5.000.00
2nd. Peak(1.7 Bar / 28.45 psi)5.500.001.728.45
2nd. Peak exhaust2.500.00
3rd. Peak(1.7 Bar / 35.56 psi)8.000.001.735.56
3rd. Peak exhaust
4th. Peak(1.7 Bar / 35.56 psi)1.735.56
Holding Time20.000.00
Final exhaust9.000.00
Steaming cycle60.000.00
Door Open to Door Shut Time
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.520.1331.500.149
USB after 2nd Threshing (%)0.540.1240.570.142
Threshing Efficiency (%)64.470.0062.000.00
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)9.048.51
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
1. USB was below than in house target of 2%.
2. Sterilizer condensate is being recycled to the sludge separator.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 1950.00950.00
Digester No. 2950.00950.00
Digester No. 3950.00950.00
Digester No. 4940.00950.00
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
Digester No. 10
Digester No. 11
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11
OIL LOSS ON WET BASIS (OLWB)This MonthX4.954.984.894.704.88
S.D.0.00
Last MonthX4.975.085.095.035.04
S.D.0.00
OIL LOSS ON DRY BASIS (OLDB)This MonthX8.248.237.967.517.99
S.D.0.3210.2620.4150.3390.33
Last MonthX7.707.347.657.327.50
S.D.0.1100.4000.3050.1630.24
NUT BREAKAGE (%)This MonthX14.6015.9216.9617.9616.36
S.D.1.8022.2881.5021.2011.70
Last MonthX17.3317.9318.1118.9718.09
S.D.0.6180.6360.5750.3970.56
PRESS RUNNING HOURSThis MonthX282.46300.58298.46150.41257.98
S.D.0.00
Last MonthX119.78119.41143.22138.05130.12
S.D.0.00
Comments :
1. All digesters temperature were satisfactory.
2. The oil losses OLWD slightly higher due to reduce of the press cone pressure
a bit to reduce nut breakage and improve KER.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X60.0161.9811.3111.1548.9749.23
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month328.12250.16190.60
HOURSLast Month125.60118.5085.75
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX95909590
S.D0.000.000.000.00
% Oil in underflowX6.432.475.562.84
(% OLWB)S.D0.8940.5440.3730.283
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8C9
% Oil loss on wet basis (x)This MonthX0.620.920.910.890.890.930.930.86
S.D0.1450.0960.0980.0950.1140.1040.0840.091
Last MonthX0.500.900.920.900.910.900.920.910.88
S.D.0.1010.0590.0860.0890.0860.0070.0680.0560.079
Operating Hours (hrs)T MthX337.79284.81363.13375.09186.86354.30369.7979.36
L MthX165.79164.59177.75180.80141.9521.87178.91178.5489.55
Nozzle size (mm)T MthX1.91.71.71.71.71.71.71.71.7
L MthX1.91.71.71.71.71.71.71.71.7
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
1. The oil content in underflow for both CST were acceptable.
2. Separator No.2 just side over hauled by Medan Separatech on 25/3/14 and closely monitor losses.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %25.850.36826.000.00
Separator Waste to FFB ratio
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB0.000.000.000.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.980.96
After Cooling pond
Comments :
1.Satisfactory.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.460.46
S.D0.0100.010
Last MonthX0.430.43
S.D.0.0220.022
% DirtThis MonthX0.0430.023
S.D0.0010.001
Last MonthX0.0420.022
S.D.0.0020.001
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX46.51
S.D
Last MonthX47.62
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month680.000.460.0050.120.01073.91
Last Month680.000.430.0220.120.02072.09
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
1. Satisfactory performance.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX21.75
S.D0.034
Last MonthX21.73
S.D.0.028
% Dried NutThis MonthX19.52
S.D0.032
Last MonthX19.48
S.D.0.065
% Drying EfficiencyThis MonthX10.25
S.D0.128
Last MonthX10.35
S.D.0.273
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle
Bottom555656505654
% VM Fresh KernelX22.7522.7422.7422.7222.7222.72
S.D0.0230.0320.0320.0330.0330.033
% Dried KernelX5.235.185.205.175.205.14
S.D0.1600.1360.1480.1990.1580.235
% Drying Efficiency76.9277.2277.1377.2477.1177.38
Comments :
1. Satisfactory performance.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)83.061.53
Broken Nut (%)10.901.48
Whole Kernel (%)1.790.23
Brokern Kernel (%)2.090.52
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11
XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)22.771.36123.581.16422.621.66024.551.914
Broken Kernel (%)23.861.42323.031.36626.861.41921.202.034
Uncracked Nut (%)0.220.0690.430.2630.220.1310.040.254
Half cracked Nut (%)1.770.1442.270.1951.740.1822.270.311
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 198.000.17599.390.205
Ripple Mill No: 297.420.56099.590.153
Ripple Mill No: 398.060.37399.380.199
Ripple Mill No: 497.000.64299.470.175
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Ripple Mill No: 10
Ripple Mill No: 11
Comments :
1. Nut cracking efficiency of the ripple mills were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.990.0310.990.0320.990.0311.000.031
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.980.0730.990.0550.970.0740.990.054
Hydrocyclone (PK in wet shell)4.681.1064.010.695
Claybath0.940.0640.920.044
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)1089.083511.374
Total Kaolin or Calcium Carbonate Cost (RM)Rp5,917,655.91Rp4,125,000.00
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)Rp.5433.61Rp.8,066.50
Cost / MT of FFB (RM)Rp.295.68Rp.407.31
Comments :
1. Hydrocyclone crack mixture recycled to the claybath.
2. Cost of CaCO3 was lower than last month by Rp 111/MT FFB.
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BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (Rupiah)Rp5,039,148.47Rp2,881,114.11Rp17,525,554.20
Cost / MT FFB (Rupiah)Rp251.80Rp284.50Rp251.70
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>ShinkoAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (2000 KW)407.4209.7379.500197.2202000
No. 2 (2000 KW)2000
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)185.8300.17.13611.728293147492.432.47250
No. 2 (640 KW)166.0175.928.14024.900759270063.713.55640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRpKwHrRpKwHrRp
Palm Oil Mill
Rubber Factory
Ecomat Plant
Total0.000.000.000.000.000.00
Comments :
1.Cost of boiler chemical was lower than last month by Rp 32/MT FFB.
2. Satisfactory.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn1102.80823.204.035.520.06
Estate355.40299.101.302.000.018
Mill25900.9013795.9094.6792.481.29
FC
TOTAL27359.1014918.20100.00100.001.37
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)13362002.177475504.36
Cost /m3 water (cts / m3)488.39501.10
Cost /mt FFB (cts / mt FFB)667.64738.15
Water Consumption (m3 / mt FFB)1.291.36
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
1. The cost was lower than last month by Rp 51/MT FFB.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
Total00
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For March 2014
DOE LimitTQCC Result
apH
bBOD (mg / l)
cCOD (mg / l)
dTotal Nitrogen (mg / l)
eAmmonical Nitrogen (mg / l)
fTotal Solids (mg / l)
gSuspended Solids (mg / l)
hOil & Grease (mg / l)
2.8.5Trailing Report
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
INDOCHINESEINDIANSOTHERSTOTAL
Executives123
Subordinate Staff1111
PBT0
KHT9393
KHL0
TOTAL105020107
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '13for Year '14(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1Iwan SetiawanProd.Supervisor01212157
2ApriandyChief Clerk01212257
3HaryadiLab.Assistant212141311
4Asnawi AzizaChargeman812200317
5Zuli EffendiStore Clerk01212157
6Regison SurosoSupervisor B01212117-5
7Herriy GustantoStaff Office01212248
8RobaniStaff Umum01212275
9Yeniati LaiaStaff Office01212057
10DedyForeman13122521411
11Joni SuhendarSupervisor A01212248
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others91293- 093
Grand Total91293- 0- 0- 093
(2) NON-INDONESIAN
Sri Lanka- 0- 0- 0
India- 0- 0- 0
Indonesia- 0- 0- 0
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Total Checkroll91293- 0- 0- 093
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) INDONESIANMaleFemaleSub TotalMaleFemaleSub Total
Chinese- 0- 0- 0
Indian- 0- 0- 0
Others- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF MARCH 2014
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT20,013.92010,127.33069,629.08049,615.160
1.1.2EstimateMT19,512.00020,720.000125,712.000106,200.000
1.1.3Shift HoursHrs489.00306.002,055.001,566.00
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT4,440.3552,294.38615,103.23110,662.876
2.1.2EstimateMT4,195.0004,455.00027,030.00022,835.000
2.1.3Oil Extraction Rate%22.1922.6621.69
2.1.4Estimate%21.5021.5021.50
2.1.5Press Running HoursHrs.1,031.91520.463,575.752,543.84
2.1.6Production HoursHrs.345.50172.751,183.75838.25
2.1.7Downtime (Line 1)Hrs.10.00- 010.00
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr19.4019.4619.47
2.2.0F.F.B. Manufactured / HoursMT / hr57.9358.6258.82
2.2.1Oil Recovered / HoursMT / hr- 0- 0
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT1,089.083511.3743,458.7642,369.681
3.1.2EstimateMT976.0001,036.0006,285.0005,309.000
3.1.3Kernel Extraction Rate%5.445.054.97
;3.1.4Estimate%5.005.005.00
3.1.5Production HoursHrs.397.00252.501,501.501,104.50
3.1.6Kernel Recovered / HrMT / hr2.742.032.30
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT2,186.3102,608.29012,925.78010,739.470
4.1.2Oil in StockMT2,668.771414.726- 0- 2,668.771
4.1.3Kernels DespatchedMT610.940529.8203,045.4332,434.493
4.1.4Kernels in stockMT255.15875.345- 0- 255.158
- Packed / Bulk SiloMT255.158- 0- 255.158
- Kernel in BagMT- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
Main Menu
MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2014
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
Main Menu
Sheet1