Схема и Сервис Мануал На Английском lg 55lb56 Шасси ld43b, ld44b

8/17/2019 Схема и Сервис Мануал На Английском Lg 55lb56 Шасси Ld43b, Ld44b

1/98

CHASSIS : LD43B/LD44B

MODEL : 55LB56** 55LB56**-Z*

CAUTIONBEFORE SERVICING THE CHASSIS,

READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

LED TV

SERVICE MANUAL

North/Latin America http://aic.lgservice.com

Europe/Africa http://eic.lgservice.com

Asia/Oceania http://biz.lgservice.com

Internal Use Only


2/98

CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS ................................................................... 4

SPECIFICATION ...................................................................................... 6

ADJUSTMENT INSTRUCTION ............................................................. 10

BLOCK DIAGRAM ................................................................................. 17

EXPLODED VIEW .................................................................................. 19

SCHEMATIC CIRCUIT DIAGRAM ..............................................................


3/98

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the

Schematic Diagram and Exploded View.

It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent

Shock, Fire, or other Hazards.

Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during theservicing of a receiver whose chassis is not isolated from the AC

power line. Use a transformer of adequate power rating as this

protects the technician from accidents resulting in personal injury

from electrical shocks.

It will also protect the receiver and it's components from being

damaged by accidental shorts of the circuitry that may be

inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown,replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor,

over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

Al f AC l k t h k th d

Leakage Current Hot Check (See below Figure)Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor

between a known good earth ground (Water Pipe, Conduit, etc.)

and the exposed metallic parts.

Measure the AC voltage across the resistor using AC voltmeter

with 1000 ohms/volt or more sensitivity.

Reverse plug the AC cord into the AC outlet and repeat AC voltage

measurements for each exposed metallic part. Any voltage

measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA.In case any measurement is out of the limits specified, there is

possibility of shock hazard and the set must be checked and

repaired before it is returned to the customer.

Leakage Current Hot Check circuit

IMPORTANT SAFETY NOTICE

SAFETY PRECAUTIONS


4/98

SERVICING PRECAUTIONS

CAUTION: Before servicing receivers covered by this service

manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication.NOTE : If unforeseen circumstances create conict between the

following servicing precautions and any of the safety precautions

on page 3 of this publication, always follow the safety precau-

tions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power

source before;

a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug

or other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver.

CAUTION: A wrong part substitution or incorrect polarity

installation of electrolytic capacitors may result in an explo-

sion hazard.

2. Test high voltage only by measuring it with an appropriate

high voltage meter or other voltage measuring device (DVM,

FETVOM, etc) equipped with a suitable high voltage probe.

Do not test high voltage by "drawing an arc".3. Do not spray chemicals on or near this receiver or any of its

assemblies.

4. Unless specied otherwise in this service manual, clean

electrical contacts only by applying the following mixture to the

contacts with a pipe cleaner, cotton-tipped stick or comparable

non-abrasive applicator; 10 % (by volume) Acetone and 90 %

(by volume) isopropyl alcohol (90 % - 99 % strength)

CAUTION: This is a ammable mixture.

Unless specied otherwise in this service manual, lubrication

of contacts in not required

2. After removing an electrical assembly equipped with ES

devices, place the assembly on a conductive surface such as

aluminum foil, to prevent electrostatic charge buildup or expo-sure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder

ES devices.

4. Use only an anti-static type solder removal device. Some sol-

der removal devices not classied as “anti-static” can generate

electrical charges sufcient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate

electrical charges sufcient to damage ES devices.

6. Do not remove a replacement ES device from its protective

package until immediately before you are ready to install it.

(Most replacement ES devices are packaged with leads elec-

trically shorted together by conductive foam, aluminum foil or

comparable conductive material).

7. Immediately before removing the protective material from the

leads of a replacement ES device, touch the protective mate-

rial to the chassis or circuit assembly into which the device will

be installed.

CAUTION: Be sure no power is applied to the chassis or cir-

cuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replace-

ment ES devices. (Otherwise harmless motion such as thebrushing together of your clothes fabric or the lifting of your

foot from a carpeted oor can generate static electricity suf-

cient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropri-

ate tip size and shape that will maintain tip temperature within

the range or 500 °F to 600 °F.

2. Use an appropriate gauge of RMA resin-core solder composed

of 60 parts tin/40 parts lead


5/98

IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through

which the IC leads are inserted and then bent at against the cir-cuit foil. When holes are the slotted type, the following technique

should be used to remove and replace the IC. When working with

boards using the familiar round hole, use the standard technique

as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by

gently prying up on the lead with the soldering iron tip as the

solder melts.

2. Draw away the melted solder with an anti-static suction-type

solder removal device (or with solder braid) before removing

the IC.Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and

solder it.

3. Clean the soldered areas with a small wire-bristle brush.

(It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor

Removal/Replacement1. Remove the defective transistor by clipping its leads as close

as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remain-

ing on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding

leads extending from the circuit board and crimp the "U" with

long nose pliers to insure metal to metal contact then solder

each connection.

3. Solder the connections.

CAUTION: Maintain original spacing between the replaced

component and adjacent components and the circuit board toprevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit

board will weaken the adhesive that bonds the foil to the circuit

board causing the foil to separate from or "lift-off" the board. The

following guidelines and procedures should be followed when-

ever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the

following procedure to install a jumper wire on the copper pattern

side of the circuit board. (Use this technique only on IC connec-

tions).

1. Carefully remove the damaged copper pattern with a sharp

knife. (Remove only as much copper as absolutely necessary).

2. Carefully scratch away the solder resist and acrylic coating (if

used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and

carefully crimp it around the IC pin. Solder the IC connection.4. Route the jumper wire along the path of the out-away copper

pattern and let it overlap the previously scraped end of the

good copper pattern. Solder the overlapped area and clip off

any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern

at connections other than IC Pins. This technique involves the

installation of a jumper wire on the component side of the circuit

board


6/98

SPECIFICATIONNOTE : Specifications and others are subject to change without notice for improvement.

1. Application rangeThis specification is applied to the LED TV used LD43B/LD43M/LD44B chassis.

2. Requirement for TestEach part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C

2) Relative Humidity: 65 % ± 10 %

3) Power Voltage

: Standard input voltage (AC 100-240 V~, 50/60 Hz)* Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed

each drawing and specification by part number in

accordance with BOM.

5) The receiver must be operated for about 5 minutes prior to

the adjustment.

3. Test method1) Performance: LGE TV test method followed2) Demanded other specification

- Safety : CE, IEC specification

- EMC : CE, IEC

4. Model General SpecificationNo. Item Specication Remarks

1 Market EU(PAL Market-37Countries) DTV & Analog (Total 37 countries)

DTV (MPEG2/4, DVB-T) :37 countries

UK/Italy/Germany/France/Spain/Sweden/Finland/Netherlands/

Belgium/Luxemburg/ Greece/Denmark/Czech/Austria /Hun-

gary/Swiss/Croatia/TurkeyNorway/Slovenia/Poland/Ukraine/

Portugal/Ireland/Morocco/Latvia/Estonia/Lithania/Rumania/

Bulgaria/Russia/SlovakiaBosnia/Serbia/Albania/Kazakhstan/

Belarus


7/98

No. Item Specication Remarks

2 Broadcasting system

Analogue TV

1) PAL-BG2) PAL-DK

3) PAL-I/I’

4) SECAM-BG

5) SECAM-DK

6) SECAM L/L’

Digital TV

1) DVB-T/C/T2

Satellite Digital TV

1) DVB-T/C/S2

Analogue TV : (RF) VHF: E2 to E12, UHF : E21 to E69 (CATV) S1 to S20, HYPER: S21 to S47

Digital TV : VHF, UHF

Satellite TV : VHF, UHF,

C-Band, Ku-Band

* DVB-T2 ( T2 model only support )

* DVB-S/S2 (Satellite model only support )

3 Receiving system

Analog : Upper Heterodyne

Digital : COFDM, QAM

► DVB-T

- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32

- Modulation : Code Rate

QPSK : 1/2, 2/3, 3/4, 5/6, 7/8

16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

► DVB-T2

- Guard Interval(Bitrate_Mbit/s)

: 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,

- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6

16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

► DVB-C

- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s

- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

► DVB-S/S2


8/98

5. Video resolutions (2D)

5.1. Component Input (Y, CB /PB, CR /PR)No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed

1 720*576 15.625 50.00 13.5 SDTV ,DVD 576I

2 720*480 15.73 60.00 13.5135 SDTV ,DVD 480I

3 720*480 15.73 59.94 13.50 SDTV ,DVD 480I

4 720*576 31.25 50.00 27.00 SDTV 576P

5 720*480 31.50 60.00 27.027 SDTV 480P

6 720*480 31.47 59.94 27.00 SDTV 480P

7 1280*720 37.50 50.00 74.25 HDTV 720P

8 1280*720 45.00 60.00 74.25 HDTV 720P

9 1280*720 44.96 59.94 74.176 HDTV 720P

10 1920*1080 28.125 50.00 74.25 HDTV 1080I

11 1920*1080 33.75 60.00 74.25 HDTV 1080I

12 1920*1080 33.72 59.94 74.176 HDTV 1080I

13 1920*1080 56.25 50.00 148.50 HDTV 1080P

14 1920*1080 67.50 60.00 148.50 HDTV 1080P

15 1920*1080 67.432 59.94 148.352 HDTV 1080P

16 1920*1080 27.00 24.00 74.25 HDTV 1080P

17 1920*1080 26.97 23.94 74.176 HDTV 1080P

18 1920*1080 33.75 30.00 74.25 HDTV 1080P

19 1920*1080 33.71 29.97 74.176 HDTV 1080P

5.2. HDMI Input(PC/DTV)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

PC(DVI) DDC


9/98

6. Video resolutions (3D)

6.1. HDMI InputNo. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1. 1920*1080 53.95 / 54 23.98 / 24 148.35/148.5 HDTV 1080P Frame packing

2. 1280*720 89.9 / 90 59.94/60 148.35/148.5 HDTV 720P Frame packing

3. 1280*720 75 50 148.5 HDTV 720P Frame packing

4 1920*1080 67.5 60 148.5 HDTV 1080P Side by Side(half), Top and bottom

5 1920*1080 56.3 50 148.5 HDTV 1080P Side by Side(half), Top and bottom

6 1280*720 45 60 74.25 HDTV 720P Side by Side(half), Top and Bottom

7 1280*720 37.5 50 74.25 HDTV 720P Side by Side(half), Top and Bottom

8 1920*1080 33.7 60 74.25 HDTV 1080i Side by Side(half), Top and Bottom

9 1920*1080 28.125 50 74.25 HDTV 1080i Side by Side(half), Top and Bottom

10 1920*1080 27 24 74.25 HDTV 1080P Side by Side(half), Top and Bottom

11 1920*1080 33.7 30 89.1 HDTV 1080P Side by Side(half), Top and Bottom

6.2. RF 3D Input(DTV)No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1. 1280*720 37.500 50 74.25 HDTV 720P Side by Side, Top & Bottom

2. 1920*1080 28.125 50 74.25 HDTV 1080I Side by Side, Top & Bottom

6.3. USB Input

No Resolution H-freq(kHz) V-freq (Hz) Pixel clock(MHz) Proposed 3D input proposed mode


10/98

ADJUSTMENT INSTRUCTION

1. Application RangeThis specification sheet is applied to all of the LED TV with

LD43B/LD43M/LD44B chassis.

2. Designation(1) The adjustment is according to the order which is designated

and which must be followed, according to the plan which

can be changed only on agreeing.

(2) Power adjustment : Free Voltage.

(3) Magnetic Field Condition: Nil.

(4) Input signal Unit: Product Specification Standard.

(5) Reserve after operation : Above 5 Minutes (Heat Run)

Temperature : at 25 °C ± 5 °C

Relative humidity : 65 ± 10 %

Input voltage : 220 V, 60 Hz

(6) Adjustment equipments: Color Analyzer(CA-210 or CA-110),

DDC Adjustment Jig, Service remote control.

(7) Push the "IN STOP" key - For memory initialization.

(4) Click "Connect" tab. If "Can't" is displayed, check connection

between computer, jig, and set.

(5) Click "Auto" tab and set as below.

(6) Click "Run".

(7) After downloading, check "OK" message.

(4)

(5)

(6)

(7)...........OK

filexxx.bin

(2) (3)

Please Check the Speed :

To use speed between

from 200KHz to 400KHz

Case1 : Software version up

1. After downloading S/W by USB , TV set will reboot

automatically.2. Push “In-stop” key.

3. Push “Power on” key.

4. Function inspection

5. After function inspection, Push “In-stop” key.

Case2 : Function check at the assembly line

1. When TV set is entering on the assembly line, Push

“In-stop” key at rst.

2. Push “Power on” key for turning it on.

→ If you push “Power on” key, TV set will recover

channel information by itself


11/98

* After downloading, have to adjust Tool Option again.(1) Push "IN-START" key in service remote control.

(2) Select "Tool Option 1" and push "OK" key.(3) Punch in the number. (Each model has their number)

(4) Completed selecting Tool option.

3.1. ADC Process* If ADC processes as OTP, There is no need to proceed

internal ADC.

- Enter Service Mode by pushing "ADJ" key,

- Enter Internal ADC mode by pushing "►" key at "8. ADC

Calibration".

Using "P-ONLY" key of the Adjustment remote

control, power on TV.

* ADC Calibration Protocol (RS232)

3.3. EDID data(1) HD HDMI EDID data (2D model)

(2) FHD HDMI EDID data (2D model)

NO Item CMD 1 CMD 2 Data 0

Enter AdjustMODE

Adjust‘Mode In’

A A 0 0When transfer the ‘Mode In’,Carry the command.

ADC adjust ADC

A D 1 0 Automatically adjustment

0 1 2 3 4 5 6 7 8 9 A B C D E F00 00 FF FF FF FF FF FF 00 1E 6D a b

10 c 01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26

20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 01 01

30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70

40 36 00 40 84 63 00 00 1E 64 19 00 40 41 00 26 30

50 18 88 03 06 40 84 63 00 00 18 00 00 00 FD 00 3A

60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d

70 d 01 e

80 02 03 22 F1 4E 10 1F 04 93 05 14 03 02 12 20 21

90 22 15 01 26 15 07 50 09 57 07 f

A0 80 1E 01 1D 80 18 71 1C 16 20 58 2C 25 00 A0 5AB0 00 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00

C0 20 C2 31 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E

D0 96 00 A0 5A 00 00 00 18 02 3A 80 18 71 38 2D 40

E0 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00 00 00 00

F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 e

0 1 2 3 4 5 6 7 8 9 A B C D E F

00 00 FF FF FF FF FF FF 00 1E 6D a b

10 c 01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26

20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 8030 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30

50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A

60 3E 1E 53 10 00 0A 20 20 20 20 20 20 d

70 d 01 e

80 02 03 22 F1 4E 10 9F 04 13 05 14 03 02 12 20 21

90 22 15 01 26 15 07 50 09 57 07 f

A0 f 01 1D 80 18 71 1C 16 20 58 2C 25 00 20 C2

B0 31 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00

C0 20 C2 31 00 00 1E 02 3A 80 18 71 38 2D 40 58 2C

EZ ADJUST

0. Tool Option1

1. Tool Option2

2. Tool Option3

3. Tool Option4

4. Tool Option5

5. Tool Option Commercial

6. Country Group

7. Area Option

8.ADC Calibration ►

9. White Balance

10. 10 Point WB

11. Test Pattern

12 EDID D/L

13. Sub B/C14. Ext. Input Adjust

ADC Calibration

ADC Comp 480i

ADC Comp 1080p

ADC Type ◄ ►

OK

OK

OTP

Start Reset


12/98

(3) Detail EDID Options are below

a. Product ID

b. Serial No: Controlled on production line.

c. Month, Year:

ex) Week : '01' -> '01'

Year : '2014' -> '18' fix

d. Model Name(Hex):

cf) TV set’s model name in EDID data is below.

e. Checksum: Changeable by total EDID data.

f. Vendor Specific(HDMI)

3.4. Function Check- Check display and sound

4. Total Assembly line process

4.1. White Balance adjustment▪ W/B Equipment conditionCA210 : LED -> CH14, Test signal: Inner pattern(80IRE)

▪ Above 5 minutes H/run in the inner pattern. (“power on” key

of adjust remote control)

▪ If it is executed W/B adjustment in 2~3 minutes H/run, it is

adjusted by Target data.

▪ Normal line(LGD/CMI, March ~ December for Gumi, Global)

▪ Normal line(LGD/CMI, January ~ February for Gumi, Apply

not Cinema Screen)

MODEL NAME HEX EDID Table DDC Function

HD/FHD Model 0001 01 00 Analog/Digital

Model name MODEL NAME(HEX)

LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)

EDID C/S dataHD FHD(2D) FHD(3D)

HDMI HDMI HDMI

Check sum

(Hex)

Block 0 75 41 41

Block 15B (HDMI1) 25 (HDMI1) 23 (HDMI1)

4B (HDMI2) 15 (HDMI2) 13 (HDMI2)

INPUT Model name(HEX)_2D Model name(HEX)_3D

HDMI1 67030C001000801E 78030C001000801E

HDMI2 67030C002000801E 78030C002000801E

Mode Temp Coordinate spec Target

Cool 13,000 KX=0.271 (±0.002)

Y=0.270 (±0.002)

X=0.275

Y=0.276

Medium 9,300 KX=0.285 (±0.002)

Y=0.293 (±0.002)

X=0.289

Y=0.299

Warm 6,500 KX=0.313 (±0.002)

Y=0.329 (±0.002)

X=0.317

Y=0.335

NetCase4 Aging time

(Min)

Cool Medium Warm

X y x y x y

271 270 285 293 313 329

1 0-2 281 287 295 310 320 342

2 3-5 280 285 294 308 319 340

3 6-9 278 284 292 307 317 339

4 10-19 276 281 290 304 315 336

5 20-35 275 277 289 300 314 332

6 36-49 274 274 288 297 313 329

7 50-79 273 272 287 295 312 327

8 80-119 272 271 286 294 311 326

9 Over 120 271 270 285 293 310 325


13/98

▪ Use only AUO/Sharp/CSOT(Cool temp Spec is 13000 K)

▪ W/B information

* Connecting picture of the measuring instrument(On Automatic control)

Inside PATTERN is used when W/B is controlled. Connect to

auto controller or push Adjustment R/C P-ONLY → Enter the

mode of White-Balance, the pattern will come out.

* Auto-control interface and directions(1) Adjust in the place where the influx of light like floodlight

around is blocked. (illumination is less than 10 lux).

(2) Adhere closely the Color analyzer(CA210) to the module

f f

* Manual W/B process using adjust Remote control.▪ After enter Service Mode by pushing "ADJ" key,

▪ Enter White Balance by pushing "►" key at "9. WhiteBalance".

* CASE Cool Mode

First adjust the coordinate far away from the target

value(x, y).B.

1) x, y > target

2) x, y < target

3) x >target, y < target

4) x < target, y > target - Every 4 case have to fit y value by adjusting B Gain

and then fit x value by adjusting R-Gain.

- In this case, increasing/decreasing of B Gain and R

Gain can be adjusted.

How to adjust

1) In case G gain more than 172

Adjust R Gain and B Gain less than 192

2) If the G gain value be adjusted down to 172

O f th R/B G i i 254

EZ ADJUST

0. Tool Option1

1. Tool Option2

2. Tool Option3

3. Tool Option4

4. Tool Option5

5. Tool Option Commercial

6. Country Group

7. Area Option

8. ADC Calibration

9. White Balance

10. 10 Point WB

11. Test Pattern

12 EDID D/L

13. Sub B/C

14. Ext. Input Adjust

Whit Balance

Color Temp. ◄ ►

R-Gain

G-Gain

B-Gain

R-Cut

G-Cut

B-Cut

Test-Pattern

Backlight

Reset To Set

Cool

172

172

192

64

64

64

ON

100

Full White Pattern CA-210

COLOR

ANALYZER

TYPE : CA-210

RS-232C Communication

Cool Medium Warm

X y x y x yspec 271 270 285 293 313 329

target 275 276 289 299 317 335

Model information W/B information

Model Module Panel Backlight Type Using W/B table

All All All Direct LED O


14/98

4.2. 3D function test(Pattern Generator MSHG-600, MSPG-6100[Support HDMI1.4])

* HDMI mode NO. 872 , pattern No.83(1) Please input 3D test pattern like below.

(2) When 3D OSD appear automatically , then select OK key.

(3) Don't wear a 3D Glasses, Check the picture like below.

4.4. MHL Test(1) Turn on TV

(2) Select HDMI2 mode using input Menu.(3) Set MHL Zig(M1S0D3617) using MHL input, output and

power cord.

(4) Connect HDMI cable between MHL Zig and HDMI4 port.

Result) If, The LED light is green and the Module shows

normal stream → OK, Else → NG

4.5. Outgoing condition Configuration■ When pressing IN-STOP key by SVC remocon, Red LED

are blinked alternatively. And then automatically turn off.

(Must not AC power OFF during blinking)


15/98

5. HI-POT Test5.1. HI-POT auto-check preparation

- Check the POWER cable and SIGNAL cable insertion condition

5.2. HI-POT auto-check(1) Pallet moves in the station. (POWER CORD / AV CORD is

tightly inserted)

(2) Connect the AV JACK Tester.

(3) Controller (GWS103-4) on.

(4) HI-POT test (Auto)

- If Test is failed, Buzzer operates.

- If Test is passed, GOOD Lamp on and move to next proc-

ess automatically.

5.3. Checkpoint(1) Test voltage

- Touchable Metal : 3 KV / min at 100 mA

- SIGNAL : 3KV / min at 100 mA

(2) TEST time: 1 second. (case : mass production )

(3) TEST POINT

- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.

- SIGNAL => LIVE & NEUTRAL : SIGNAL.

6. Model name & Serial number D/L▪ Press "Power on" key of service remote control.

(Baud rate : 115200 bps)

▪ Connect RS232 Signal Cable to USB Jack.

▪ Write Serial number

▪ Must check the serial number at the Diagnostics of SET UP menu. (Refer to below).

6.2. Command Set

* Description

FOS Default write : write

Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,

Phase

Data write : Model Name and Serial Number write in EEPROM,.

6.3. Method & notice(1) Serial number D/L is using of scan equipment.

(2) Setting of scan equi pment operate d by Manufacturing

Technology Group.(3) Serial number D/L must be conformed when it is produced in

production line, because serial number D/L is mandatory by

D-book 4.0.

* Manual Download(Model Name and Serial Number)If the TV set is downloaded by OTA or Service man, sometimesmodel name or serial number is initialized.(Not always)There is impossible to download by bar code scan, so It need

Manual download.

1) Press the "Instart" key of Adjustment remote control.

2) Go to the menu "6.Model Number D/L" like below photo.3) Input the Factory model name or Serial number like photo.

Adjust mode CMD(hex) LENGTH(hex) Description

EEPROM WRITE A0h 84h+n n-bytes Write (n = 1~16)


16/98

7. MAC Address & CI+ key download7.1 MAC Address7.1.1 Equipment & Condition

▪ Play file : Serial.exe

▪ MAC Address edit

▪ Input Start / End MAC address

7.1.2 Download method(1) Communication Prot connection

Connection: PCBA(USB Port) → USB to Serial Adapter(UC-

232A) → RS-232C cable → PC(RS-232C port)

* Caution: LJ21* chassis support only UC-232A driver. (only

use this one.)

(2) MAC Address & CI+ Key Download

▪ Set CI+ Key path Directory at Start Mac & CI+ Download

Programme▪ Com 1,2,3,4 and 115200(Baudrate)

7.2. LAN Inspection7.2.1. Equipment & Condition

▪ Each other connection to LAN Port of IP Hub and Jig

7.2.2. LAN inspection solution▪ LAN Port connection with PCB▪ Network setting at MENU Mode of TV

▪ Setting automatic IP

▪ Setting state confirmation

-> If automatic setting is finished, you confirm IP and MAC

Address.

7.3. LAN PORT INSPECTION(PING TEST)C t SET > LAN t PC > LAN P tGP4 LOW


17/98

BLOCK DIAGRAM

[T2/C/S2]

( P 1 8 0 1 )

3 0 P H D L V D S w a f e r

5 1 P F H D L V D S w a f e r

( P 1 8 0 0 ) S

e r i a l F l a s h

( 8 M b i t )

I C 1 3 0 0

S P I_ S C K / S D I / S D

O / C S

S y s t e m E E P R O M

( 2 5 6 K b i t )

I C 1 0 4

I 2 C_

S C L / S D

A

R X A 0 + / - ~ R X A 4 + / - , R X

A C K + / -

R X B 0 + / - ~ R X B 4 + / - , R X

B C K + / -

S P K_

R

S P K_

L

A M P_

S C L / S D A

A U D_

M A S T E R_

C L K ,

A U D_

L R C H ,

A U D_

L R C K , A U D_

S C K

S T A 3 8 0 B W

( I C 3 4 0 1 )

M a i n S O C

M 1 A - 1 2 8 M B ( b u i l t - i n )

O n l y 3 D

( I C 1 0 1 )

C o n n e c t o r

( P 4 6 0 0 )

K E Y 1 / 2 , L E D_

R , I R

D D R 3 S D R A M

( 1 G b i t )

I C 1 2 0 1

B - M D Q L [ 0 - 7 ] , B - M D Q U [ 0 - 7 ] , …

C P

X - t a l

2 4 M


18/98

[T/C]

( P 1 8 0 1 )

3 0 P H D L V D S w a f e r

5 1 P F H D L V D S w a f e r

( P 1 8 0 0 ) S

e r i a l F l a s h

( 8 M b i t )

I C 1 3 0 0

S P I_ S C K / S D I / S D O / C S

S y s t e m E E P R O M

( 2 5 6 K b i t )

I C 1 0 4

I 2 C_

S C L / S D

A

R X A 0 + / - ~ R X A 4 + / - , R X A C K + / -

R X B 0 + / - ~ R X B 4 + / - , R X B C K + / -

S P K_

R

S P K_

L

A M P_

S C L / S D A

A U D_

M A S T E R_

C L K ,

A U D_

L R C H ,

A U D_

L R C K , A U D_

S C K

S T A 3 8 0 B W

( I C 3 4 0 1 )

M a i n S O C

M 1 A - 1 2 8 M B ( B

u i l t - i n )

( I C 1 0 1 )

C o n n e c t o r

( P 4 6 0 0 )

K E Y 1 / 2 , L E D_

R , I R

D D R 3 S D R A M

( 1 G b i t )

I C 1 2 0 1

B - M D Q L [ 0 - 7 ] , B - M D Q U [ 0 - 7 ] , …

C P

X - t a l

2 4 M

O n l y 3 D


19/98

9 0 0

4 0 0

4 1 0

5 2 1

3 1 0

EXPLODED VIEW

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These

parts are identified by in the Schematic Diagram and EXPLODED VIEW.

It is essential that these special safety parts should be replaced with the same components as

recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.

Do not modify the original design without permission of manufacturer.

IMPORTANT SAFETY NOTICE


20/98

LD43B


21/98


22/98

U SB D

OWN

STREAM

JK700

3 A U 0 4 S - 3 0 5 - Z C - ( L G )

1

2

3

4

5

D700RCLAMP0502BA

OPT

SIDE_USB1_DM

SIDE_USB1_DP

C700

22uF

10V

ZD700

5V

OPT

SD05

C701

5pF

50V

OPTC702

5pF

50V

OPT

C703

22uF

10V

OPT

+5V_USB

USB (SIDE)


23/98


24/98

Fi

b er

O p ti

c

+3.3V_Normal

SPDIF_OUT

JK1001JST1223-001

1GND

2VCC

3VINPUT

4

F I X_ P O L EC1001

1uF

10VOPT

C1002

68pF

50V

SPDIF_CAP_68pFC1002-*1

47pF

50V

SPDIF_CAP_47pF

SPDIF OPTIC JACK

5.15 Mstar Circuit Application

SPDIF

ESD Ready


25/98

i


26/98

SPI_SCK

+3.5V_ST+3.5V_ST

C1300

0.1uF

R13014.7K

OPT

/SPI_CS

SPI_SDO

IC1300

MX25L8006EM2I-12G

SPI_FLASH_MACRONIX

3WP#

2SO/SIO1

4GND

1CS#

5SI/SIO0

6SCLK

7HOLD#

8 VCC

R130233

R130010K

OPT

SPI_SDI

/FLASH_WP

IC1300-*1

W25Q80BVSSIG

SPI_FLASH_WINBOND

3%WP[IO2]

2DO[IO1]

4GND

1CS

5DI[IO0]

6CLK

7HOLD[IO3]

8VCC

+3.5V_ST

Serial Flash for SPI boot


27/98

R18063.3K

OPT

RXB0-

RXA0+

C1800

0.1uF

16V

RXBCK-

RXA1-

RXB4-

+3.3V_Normal

RXB1+

RXBCK+

PANEL_VCC

RXB3+

RXA3-

RXB4+

RXA4-

RXA4+

RXA2+

+3.3V_Normal

RXB2-

R1807

10K

OPT

RXA1+

RXA2-

RXB1-

R18083.3K

OPT

RXA3+

RXA0-

PANEL_VCC

RXACK-

RXB2+

R180910K

OPT

RXB3-

RXB0+

P1800

FI-RE51S-HF-J-R1500

MO_FHD

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

RXACK+

RXA2+

RXA2-

RXA3+

RXACK+

RXA1+

RXA3-

RXA0+

RXA1-

RXACK-

RXA0-

R 18 01 0

MO_FHD

R 18 02 0

MO_FHDR 18 03 0

MO_FHD

P1801

10031HR-30

MO_HD

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

VCOM_SDA

VCOM_SCL

VCOM_SDA

VCOM_SCL

URSA/VCOM_SCL

R1811

2K

VCOM_I2C_PULL_UP

R1810

2K

VCOM_I2C_PULL_UP

+3.3V_Normal

R18040

VCOM_I2C

URSA/VCOM_SDA

RXB1-

RXB0-

RXA4+

RXA1-

Pol-change

RXB4+

RXACK+

RXA0+

RXA2+

LVDS_EU

RXA2+

RXBCK-

RXA3+

RXA1+

RXB2+

RXB3-

RXA3-

RXBCK-

RXACK-

RXA2+

RXA1-

RXB3-

RXA3+

RXA2-

RXA0+

RXA4+

Shift

RXBCK+

RXB2-

RXA4+

[51Pin LVDS Connector] (For FHD 60Hz)

RXACK+

RXA3-

RXACK-

RXA3+

RXA1-

RXA0-

RXACK+

RXB3+

LVDS_SEL

RXA4-

RXA4+

RXA2-

RXA2+

RXA1+

RXB2-

Pol-change

RXB4+

RXB1-

RXA4-

RXACK+

RXB3+

RXBCK+

RXB4-

RXA0+

RXA2+

RXB0+

RXB1+

RXA3-

RXA2-

RXBCK+

RXB4-

RXA0+

RXA4+

RXA2+

RXB3-

RXA0-

RXB0-

RXA4-

RXACK-

RXB0-

RXA4+

RXB2+

RXA1-

RXB2+

RXACK-

RXA3-

RXA1+

RXA3-

RXA1+

RXB3+

RXA3-

RXB1-

RXB4+

FOR FHD REVERSE(10bit)

RXB0+

RXB3-

RXA3+

RXA0+

RXA2- RXACK-

RXB1-

RXA3+

RXB2- RXBCK-

RXA1+

RXA0-

RXA3+

RXA0-

RXB2+

RXB0-

RXA0-

RXB2-

RXACK-

MIRROR

RXB4-

RXA0-

RXB2+

RXA4+

RXB4-

RXA1+

RXB0+

RXB1+

RXA1-

RXA0-

RXA4-

RXB2-

Change in S7LR

RXA4-

RXB2+

MIRROR

RXB1-

RXA3+

RXA1-

RXACK+

RXB3+

RXB0+

RXB4-

RXACK+

RXB1+

RXACK-

RXA4-

RXA1-

RXA2-

RXA0+

RXB0-

RXB2+

RXBCK-

RXB0-

FOR FHD REVERSE(8bit)

RXBCK+

RXB4+

RXB0+

RXB2-

RXA1+

RXBCK-

RXA2-

RXB1+

RXB1+

RXB1-

RXA4-

RXB4+

[30Pin LVDS Connector] (For HD 60Hz_Normal)

Change in S7LR

RXB1+

RXA2+

RXA3-

RXA2-

RXB2-

LVDS_SEL

RXB4-

RXB0+

RXA0+

RXB4+

RXBCK+

RXACK+

EU pin assign is different from Because of position of HD wafer.

V-COM I2C


28/98


29/98

EPHY_RN

EPHY_TN

EPHY_TP

EPHY_RP

C2104

0.01uF

50V

ETHERNET

JK2100

RJ45VT-01SN002

E T H E R N E T

11

22

33

44

55

66

77

88

9

9

C2105

0.01uF

50V

ETHERNET

ETHERNET* H/W option : ETHERNET

S2 ll


30/98

THERMAL

R27010

C2709

0.1uF

50V

LNB

C27100.1uF

LNB

A_GND

+12V_LNB

D270440V

LNB_SMAB34

D2705-*140V

LNB_SX34

C2708

10uF

25V

LNB

A_GND

C2707

0.1uF

LNB

R27022.2K1W

LNBC2712

0.1uF

50V

LNB

C2703

0.01uF

50V

LNB

R2705

33

LNB

D2705

40VLNB_SMAB34

D2704-*140V

LNB_SX34

C2705

10uF

25V

LNB

A_GNDA_GND

C2704

10uF

25V

LNB

D2701LNB

D2703

30V

LNB

A_GND

R2704

33

LNB

D2702

30V

MBR230LSFT1G

LNB

N B_ T X

C2706

10uF

25V

LNB

C27130.22uF25V

LNB

LNB_OUT

C27110.22uF

LNB

L2702

15uHSP-7850_15

LNB

D_ S C L

D_ S D A

C2701

18pF

LNBC2714

18pF

LNBC2702

33pF

LNB

R2703

36K

1/16W 1%

LNB

R27060

IC2701

A8303SESTR-T

LNB

1VCP

3NC_1

7

S

C L

9

A

D D

1 0

T O N E C T

R L

11 TCAP

12 ISET

13 VREG

14 GND

15 VIN 1 6

L X

1 7

G N D L X

1 8

N C_

2

1 9

N C_

3

2 0

B O O S T

5TDO

8

S

D A

6

I

R Q

4TDI

2LNB 21

[ E P ] G N D

close to TUNER

DVB-S2 LNB Part Allegro

Close to Tuner

Surge protectioin

3A

Input trace width

(Option:LNB)

Ouput trace width

close to Boost pin(#1)

close to VIN pin(#15)

2AMax 1.3A

Caution!! need isolated GND

3.5A


31/98

Headphone


32/98

R30013.3K

OPT

C3000

10uF

16V

HEAD_PHONE

C3001

10uF

16V

HEAD_PHONE

JK3000

KJA-PH-0-0177

HEAD_PHONE

3DETECT

4L

5GND

1R

+3.3V_Normal

R300510K

HEAD_PHONE

C3003

1000pF

50V

OPT

HP_LOUT

R30041K

HEAD_PHONE

HP_DET

+3.5V_ST

HP_ROUT

SIDE_HP_MUTE

R30021K

HEAD_PHONEC3002

1000pF

50V

OPT

R30031K

HEAD_PHONE

Q3002

MMBT3904(NXP)

OPTE

B

C

Q3003MMBT3904(NXP)

OPT

E

B

C

Q3005MMBT3904(NXP)

OPT

E

B

C

Q3004MMBT3904(NXP)

OPT

E

B

C

Q3001MMBT3906(NXP)

OPTE

B

C

Q3000MMBT3904(NXP)

OPT E

B

CR30001K

OPT

C3004

4.7uF

10V

HEAD_PHONE

L3001HEAD_PHONE

5.6uH

L3000

HEAD_PHONE

5.6uH

C3005

4.7uF

10V

HEAD_PHONE

Headphone*Option : HEAD_PHONE_EU

Close to the Main IC



33/98

RS-232C 4PIN & MSTAR DEBUG 4PIN


34/98

PM_RXD

+3.5V_ST

R4001100

R4000100

P4000

12507WS-04L

RS232C_DEBUG_4P

1VCC

2PM_RXD

3GND

4RM_TXD

5

GND

PM_TXD

J P_ G N D 3

RGB_DDC_SCL

J P_ G N D 4

RGB_DDC_SDA

J P_ G N D 1

J P_ G N D 2

P4001

12505WS-04A00

MSTAR_DEBUG_4P

1

2

3

4

5

RS 232C 4PIN & MSTAR DEBUG 4PIN

RS-232C 4PIN

MSTAR DEBUG 4PIN

TP for EU


35/98

CI_DET

DDC_SCL_2

/CI_CD1

SIDE_HP_MUTE

HP_DET

CK+_HDMI2

SPDIF_OUT

HDMI_ARC

D0+_HDMI2

D1+_HDMI2

HP_ROUT

D0-_HDMI2

HP_LOUT

EPHY_RN

EPHY_RP

5V_DET_HDMI_2

HPD2

EPHY_TP

AV2_CVBS_DET

D2+_HDMI2

EPHY_TN SENSOR_SDA

FRC_RESET

D1-_HDMI2

IF_AGC_SEL

SENSOR_SCL

D2-_HDMI2

CK-_HDMI2

DEMOD_RESET

DDC_SDA_2

/CI_CD2

RF_SWITCH_CTL

TP for EU

IR/LED + Digital Eye + Control


36/98

R4603

10K1%

R4602100

C4606

18pF

50V

OPT

C46000.1uF

16V

R 4 60 8 1 0 0

Digital Eye

R4600

3.3K

R46071K

Digital Eye

C4603

0.1uF

16V

OPT

KEY1

+3.5V_ST

R4601100

C46011000pF50V

KEY2

VA4600

LED_R_Zener

R4604

10K

1%

C4604100pF50V

R4605

1K

Digital Eye

SENSOR_SDA

+3.3V_Normal

P4601

12507WR-08L

OPT

1

2

3

4

5

6

7

8

9

C4602

0.1uF

16V

OPT

L4600

BLM18PG121SN1D

C4605

18pF

50V

OPT

+3.5V_ST

IR

R 4 60 9 1 0 0

Digital Eye

+3.5V_ST

R46061.8K

SENSOR_SCL

P4600

12507WR-10L

1

2

3

4

5

6

7

8

9

10

11

LED_R/BUZZ

VA4601IR_Zener



37/98


38/98

AUDIO AMP(TI)


39/98

THERMAL

+24V_AMP

AMP_SCL

C5628

330pF

50V

AUD_MASTER_CLK

AUD_SCK

AMP_RESET

+24V_AMP

C5607

0.1uF

R560110K

R5609

470

C5627

330pF

50V

+3.5V_ST

AMP_SDA

R 5 6 1 4

1 8

1 / 1 6 W

+24V

R5607

18K

1%

C 5 6 1 1

4 7 0 0 p F

AUD_LRCH

AUD_LRCK

C5617 0.033uF

50V

R561118

R 5 6 1 3

1 8

1 / 1 6 W

R5600

10K

OPT

C5601

0.1uF

50V

R561218

C5626

330pF

50V

AMP_MUTE

C5609 4700pF

C56

0.150V

C56180.1uF50V

C 5 6 1 3

2 2 0 0 p F

5 0 V

C5630

0.47uF50V

C5608

0.047uF

C5

0.50

C56

0.150V

C5

0.50

C5606

0.1uF

16V

C 5 6 1 5 1 u F

2 5

V

C5625

0.033uF

50V

C56190.1uF50V

C 5 6 1 2

0 . 0 4 7 u F

C5610

0.1uF

16V

C5629

330pF50V

R 5 6 1 0

4 7 0

+3.3V_Normal

+24V_AMP

C 5 6 1 6

0 . 0 3 3 u F

5 0 V

I C 5 6 0 0

T A S 5 7 3 3

1

O U T_ A

2

P V D D_ A B_

1

3

P V D D_ A B_

2

4

B S T_ A

5

N C_

1

6

S S T I M E R

7

N C_

2

8

P B T L

9

A V S S

1 0

P L L_ F L T M

1 1

P L L_ F L T P

1 2

V R_ A N A

13AVDD

14A_SEL_FAULT

15MCLK

16OSC_RES

17DVSSO

18VR_DIG

19PDN

20LRCLK

21SCLK

22SDIN

23SDA

24SCL

2 5

R E S E T

2 6

S T E S T

2 7

D V D D

2 8

D V S S

2 9

G N D

3 0

A G N D

3 1

V R E G

3 2

G V D D_ O U T

3 3

B S T_ D

3 4

P V D D_ C D_

1

3 5

P V D D_ C D_

2

3 6

O U T_ D

37 PGND_CD_1

38 PGND_CD_2

39 OUT_C

40 NC_3

41 NC_4

42 BST_C

43 BST_B

44 NC_5

45 NC_6

46 OUT_B

47 PGND_AB_1

48 PGND_AB_2

4 9

[EP]

C5614

0.1uF

+3.3V_Normal

R5603

100 C5602

1000pF

50V

C5624

0.033uF

50V

Q5600

MMBT3904(NXP)

OPT

E

B

C

C5604

0.1uF

16V

C5631

0.47uF50V

C562010uF35V

C562110uF35V

L5600

UBW2012-121F

Z D 5 6 0 0

5 V

O P T

R34050

OPT

POWER_DET

R5608 2K

L5605

AMP_COIL_ABCO

10uH

L5606

AMP_COIL_ABCO

10uH

L5604

AMP_COIL_ABCO

10uH

L5603

AMP_COIL_ABCO

10uH

L5604-*1

10.0uH

AMP_COIL_GET AML5603-*1

10.0uH

AMP_COIL_GETL5605-*1

10.0uH

AMP_COIL_GET

L5603-*2

10.0uH

AMP_COIL_TAIYOL5604-*2

10.0uH


10.0uH

AMP_COIL_TAIYOAM

C56404.7uF50V3216

OPT

C56414.7uF50V3216

OPT

This parts are Located

on AVSS area.

( )

L14 MHL SW AND GATE


40/98

MHL_5V_EN

MHL_OCP_EN

MHL_CD_SENSE

+3.3V_Normal

IC5801

74LVC1G08GW

MHL_SW_AND_GATE

3GND

2A

4Y

1B

5VCC


41/98

LD44B


42/98

USB (SIDE)


43/98

U SB D

OWN

STREAM

JK700

3 A U 0 4 S - 3 0 5 - Z C - ( L G )

1

2

3

4

5

D700RCLAMP0502BA

OPT

SIDE_USB1_DM

SIDE_USB1_DP

C700

22uF

10V

ZD700

5V

OPT

SD05

C701

5pF

50V

OPTC702

5pF

50V

OPT

C703

22uF

10V

OPT

+5V_USB

SPDIF


44/98

Fi

b er

O p ti

c

+3.3V_Normal

SPDIF_OUT

JK1001JST1223-001

1GND

2VCC

3VINPUT

4

F I X_ P O L EC1001

1uF

10VOPT

C1002

68pF

50V

SPDIF_CAP_68pFC1002-*1

47pF

50V

SPDIF_CAP_47pF

SPDIF OPTIC JACK

5.15 Mstar Circuit Application

ESD Ready

Serial Flash for SPI boot


45/98

SPI_SCK

+3.5V_ST+3.5V_ST

C1300

0.1uF

R13014.7K

OPT

/SPI_CS

SPI_SDO

IC1300

MX25L8006EM2I-12G

SPI_FLASH_MACRONIX

3WP#

2SO/SIO1

4GND

1CS#

5SI/SIO0

6SCLK

7HOLD#

8VCC

R130233

R130010K

OPT

SPI_SDI

/FLASH_WP

IC1300-*1

W25Q80BVSSIG

SPI_FLASH_WINBOND

3%WP[IO2]

2DO[IO1]

4GND

1CS

5DI[IO0]

6CLK

7HOLD[IO3]

8VCC

+3.5V_ST


46/98


47/98

NETCAST5.0_EU_TUNER_T/C Close to the tuner


48/98

C2606

0.1uF

16V

C2612

22uF

10V

TU_SCL

+3.3V_TU

C2601

20pF

50V

IF_N_MSTAR

C2608

100pF50V

R2607TU_I2C_NON_FILTER

33

R2608TU_I2C_NON_FILTER

33

C2602

20pF

50V

C2605

20pF

50V

R26021K

C2607

20pF

50V

+3.3

IF_AGC_MAIN

C2609

0.1uF16V

C26130.1uF

16V

R2607-*1

MLG1005SR27JT

TU_I2C_FILTER

TU_SDA

IF_P_MSTAR

+3.3V_TU

+3.3V_TU

R26031K

R2608-*1

MLG1005SR27JT

TU_I2C_FILTER

R260410

R260510

L2600

UBW2012-121F

TDJH-G101DTU2600

6IF[P]

7IF[N]

8NC_2

9NC_3

1B1[+3.3V]

2NC_1

3IF_AGC

4SCL

5SDA

A1A1

B1B1

should be guarded by ground


49/98

Headphone*Option : HEAD PHONE EU


50/98

R30013.3K

OPT

C3000

10uF

16V

HEAD_PHONE

C3001

10uF

16V

HEAD_PHONE

JK3000

KJA-PH-0-0177

HEAD_PHONE

3DETECT

4L

5GND

1R

+3.3V_Normal

R300510K

HEAD_PHONE

C3003

1000pF

50V

OPT

HP_LOUT

R30041K

HEAD_PHONE

HP_DET

+3.5V_ST

HP_ROUT

SIDE_HP_MUTE

R30021K

HEAD_PHONEC3002

1000pF

50V

OPT

R30031K

HEAD_PHONE

Q3002

MMBT3904(NXP)

OPTE

B

C

Q3003MMBT3904(NXP)

OPT

E

B

C

Q3005MMBT3904(NXP)

OPT

E

B

C

Q3004MMBT3904(NXP)

OPT

E

B

C

Q3001MMBT3906(NXP)

OPTE

B

C

Q3000MMBT3904(NXP)

OPT E

B

CR30001K

OPT

C3004

4.7uF

10V

HEAD_PHONE

L3001HEAD_PHONE

5.6uH

L3000

HEAD_PHONE

5.6uH

C3005

4.7uF

10V

HEAD_PHONE

*Option : HEAD_PHONE_EU



RS-232C 4PIN & MSTAR DEBUG 4PIN


51/98

PM_RXD

+3.5V_ST

R4001100

R4000100

P4000

12507WS-04L

RS232C_DEBUG_4P

1VCC

2PM_RXD

3GND

4RM_TXD

5

GND

PM_TXD

J P_ G N D 3

RGB_DDC_SCL

J P_ G N D 4

RGB_DDC_SDA

J P_ G N D 1

J P_ G N D 2

P4001

12505WS-04A00

MSTAR_DEBUG_4P

1

2

3

4

5

RS-232C 4PIN

MSTAR DEBUG 4PIN

TP for EU


52/98

CI_DET

DDC_SCL_2

/CI_CD1

SIDE_HP_MUTE

HP_DET

CK+_HDMI2

SPDIF_OUT

HDMI_ARC

D0+_HDMI2

D1+_HDMI2

HP_ROUT

D0-_HDMI2

HP_LOUT

EPHY_RN

EPHY_RP

5V_DET_HDMI_2

HPD2

EPHY_TP

AV2_CVBS_DET

D2+_HDMI2

EPHY_TN SENSOR_SDA

FRC_RESET

D1-_HDMI2

IF_AGC_SEL

SENSOR_SCL

D2-_HDMI2

CK-_HDMI2

DEMOD_RESET

DDC_SDA_2

/CI_CD2

RF_SWITCH_CTL

HDMI (REAR 2 MHL)

HDMI_1


53/98

HDMI_CEC

R4208

10K

5V_HDMI_2

DDC_SCL_2

HPD2

HDMI_CEC

R4203

1K

JK4200

E A G 5 9 0 2 3 3 0 2

14 NC

13 CE_REMOTE

5D1_GND

20

SHIELDGND

12 CK-

11 CK_GND

2D2_GND

19 HP_DET

18 5V

10CK+

4D1+

1D2+

17 GND

9

D0-

8D0_GND

3D2-

16 DDC_DATA

7D0+

6D1-

15 DDC_CLK

R4213

1.8K

CEC_REMOTE_S7

R4202100

R4209 0

HDMI1_ARC

R421010K

5V_HDMI_4

5V_DET_HDMI_2

DDC_SDA_2

5V_DET_HDMI_4

JK4201

E A G 5 9 0 2 3 3 0 2

14 NC

13 CE_REMOTE

5D1_GND

20

GND

12 CK-

11 CK_GND

2D2_GND

19 HP_DET

18 5V

10CK+

4D1+

1D2+

17 GND

9D0-

8 D0_GND

3D2-

16 DDC_DATA

7D0+

6D1-

15 DDC_CLK

VA4201ESD_HDMI1_VARISTOR

R 4 2 0 6

3 . 3 K

R 4 2 1 4

3 . 3 K

HDMI_ARC

Q4200

MMBT3904(NXP)

E

B

C

R4204

1.8K

VA4208

ESD_HDMI C4200

0.047uF

25V

V A 4 2 0 9

O P T

5 . 6 V

R4222

300K

D0-_HDMI2

D0+_HDMI2

CK+_HDMI2

CK-_HDMI2

D2+_HDMI2

D1-_HDMI2

D1+_HDMI2

D2-_HDMI2

VA4202

ESD_HDMI

VA4200ESD_HDMI1_VARISTOR

VA4204

ESD_HDMI

VA4205

ESD_HDMI

VA4203ESD_HDMI

VA4207

ESD_HDMI

VA4210ESD_HDMI

VA4211

ESD_HDMI

VA4206

ESD_HDMI

R4211 100

R4212 100

VA4200-*1

1uF

10V

ESD_HDMI1_CAPVA4201-*1

1uF

10V

ESD_HDMI1_CAP

D4203-*1IP4283CZ10-TBA

3GND_1

2TMDS_CH1+

4TMDS_CH2-

1TMDS_CH1-

5TMDS_CH2+

6NC_1

7NC_2

8GND_2

9NC_3

10NC_4

D4204-*1IP4283CZ10-TBA

3GND_1

2TMDS_CH1+

4TMDS_CH2-

1TMDS_CH1-

5TMDS_CH2+

6NC_1

7NC_2

8GND_2

9NC_3

10NC_4

D4205-*1IP4283CZ10-TBA

3GND_1

2TMDS_CH1+

4TMDS_CH2-

1TMDS_CH1-

5TMDS_CH2+

6NC_1

7NC_2

8GND_2

9NC_3

10NC_4

D4206-*1IP4283CZ10-TBA

3GND_1

2TMDS_CH1+

4TMDS_CH2-

1TMDS_CH1-

5TMDS_CH2+

6NC_1

7NC_2

8GND_2

9NC_3

10NC_4

D4203

IP4294CZ10-TBRESD_HDMI_IP4294

1

8

2

7

3

6

4

5

9

10

D4204

IP4294CZ10-TBRESD_HDMI_IP4294

1

8

2

7

3

6

4

5

9

10

CEC



54/98

R4603

10K1%

R4602100

C4606

18pF

50V

OPT

C46000.1uF

16V

R 4 60 8 1 0 0

Digital Eye

R4600

3.3K

R46071K

Digital Eye

C4603

0.1uF

16V

OPT

KEY1

+3.5V_ST

R4601100

C46011000pF50V

KEY2

VA4600

LED_R_Zener

R4604

10K

1%

C4604100pF50V

R4605

1K

Digital Eye

SENSOR_SDA

+3.3V_Normal

P4601

12507WR-08L

OPT

1

2

3

4

5

6

7

8

9

C4602

0.1uF

16V

OPT

L4600

BLM18PG121SN1D

C4605

18pF

50V

OPT

+3.5V_ST

IR

R 4 60 9 1 0 0

Digital Eye

+3.5V_ST

R46061.8K

SENSOR_SCL

P4600

12507WR-10L

1

2

3

4

5

6

7

8

9

10

11

LED_R/BUZZ

VA4601IR_Zener


55/98


56/98

AUDIO AMP(TI)


57/98

THERMAL

+24V_AMP

AMP_SCL

C5628

330pF

50V

AUD_MASTER_CLK

AUD_SCK

AMP_RESET

+24V_AMP

C5607

0.1uF

R560110K

R5609

470

C5627

330pF

50V

+3.5V_ST

AMP_SDA

R 5 6 1 4

1 8

1 / 1 6 W

+24V

R5607

18K

1%

C 5 6 1 1

4 7 0 0 p F

AUD_LRCH

AUD_LRCK

C5617 0.033uF

50V

R561118

R 5 6 1 3

1 8

1 / 1 6 W

R5600

10K

OPT

C5601

0.1uF

50V

R561218

C5626

330pF

50V

AMP_MUTE

C5609 4700pF

C56

0.150V

C56180.1uF50V

C 5 6 1 3

2 2 0 0 p F

5 0 V

C5630

0.47uF50V

C5608

0.047uF

C5

0.50

C56

0.150V

C5

0.50

C5606

0.1uF

16V

C 5 6 1 5 1 u F

2 5 V

C5625

0.033uF

50V

C56190.1uF50V

C 5 6 1 2

0 . 0 4 7 u F

C5610

0.1uF

16V

C5629

330pF

50V

R 5 6 1 0

4 7 0

+3.3V_Normal

+24V_AMP

C 5 6 1 6

0 . 0 3 3 u F

5 0 V

I C 5 6 0 0

T A S 5 7 3 3

1

O U T_ A

2

P V D D_ A B_

1

3

P V D D_ A B_

2

4

B S T_ A

5

N C_

1

6

S S T I M E R

7

N C_

2

8

P B T L

9

A V S S

1 0

P L L_ F L T M

1 1

P L L_ F L T P

1 2

V R_ A N A

13AVDD

14A_SEL_FAULT

15MCLK

16OSC_RES

17DVSSO

18VR_DIG

19PDN

20LRCLK

21SCLK

22SDIN

23SDA

24SCL

2 5

R E S E T

2 6

S T E S T

2 7

D V D D

2 8

D V S S

2 9

G N D

3 0

A G N D

3 1

V R E G

3 2

G V D D_ O U T

3 3

B S T_ D

3 4

P V D D_ C D_

1

3 5

P V D D_ C D_

2

3 6

O U T_ D

37 PGND_CD_1

38 PGND_CD_2

39 OUT_C

40 NC_3

41 NC_4

42 BST_C

43 BST_B

44 NC_5

45 NC_6

46 OUT_B

47 PGND_AB_1

48 PGND_AB_2

4 9

[EP]

C5614

0.1uF

+3.3V_Normal

R5603

100 C5602

1000pF

50V

C5624

0.033uF

50V

Q5600

MMBT3904(NXP)

OPT

E

B

C

C5604

0.1uF

16V

C5631

0.47uF50V

C562010uF35V

C562110uF35V

L5600

UBW2012-121F

Z D 5 6 0 0

5 V

O P T

R34050

OPT

POWER_DET

R5608 2K

L5605

AMP_COIL_ABCO

10uH

L5606

AMP_COIL_ABCO

10uH

L5604

AMP_COIL_ABCO

10uH

L5603

AMP_COIL_ABCO

10uH

L5604-*1

10.0uH

AMP_COIL_GET AML5603-*1

10.0uH

AMP_COIL_GETL5605-*1

10.0uH

AMP_COIL_GET

L5603-*2

10.0uH


10.0uH


10.0uH

AMP_COIL_TAIYOAM

C56404.7uF50V3216

OPT

C56414.7uF50V3216

OPT

This parts are Located

on AVSS area.

L14 MHL SW AND GATE


58/98

MHL_5V_EN

MHL_OCP_EN

MHL_CD_SENSE

+3.3V_Normal

IC5801

74LVC1G08GW

MHL_SW_AND_GATE

3GND

2

A

4Y

1B

5VCC


59/98


60/98

No. Error symptom (High category) Error symptom (Mid category) Page Remarks

Contents of LCD TV Standard Repair Process


61/98

1

A. Video error

No video/Normal audio 1

2 No video/No audio 2

3 Tuning fail, Picture broken/ Freezing 3, 4

4 Color error 5

5Vertical/Horizontal bar, residual image, light

spot, external device color error6

6

B. Power error

No power 7

7Off when on, off while viewing, power autoon/off

8

8C. Audio error

No audio/Normal video 9

9 Wrecked audio/discontinuation/noise 10

10D. Function error

Remote control & Local switch checking 11

11 External device recognition error 12

12 E. Noise Circuit noise, mechanical noise 13

13 F. Exterior error Exterior defect 14

* First of all, Check whether there is SVC Bulletin in GCSC System for these model.

Copyright © 2014 LG Electronics. Inc. All rights reserved.

Only for training and service purposes

LGE Internal Use On

Contents of LCD TV Standard Repair Process Detail Technical ManualNo. Error symptom Content Page Remarks

1 Check LCD back light with naked eye A1


62/98

A. Video error_ No video/Normal audio2 LED driver B+ 24V measuring method A2

3 Check White Balance value A3

4 Power Board voltage measuring method A4

6 A. Video error_ No video/Video lag/stop TUNER input signal strength checking method A57 LCD-TV Version checking method A6

9

A. Video error_Color error

LCD TV connection diagram A710

11Check Link Cable (LVDS) reconnectioncondition

A8

A9

12 Adjustment Test pattern - ADJ Key A10

13

A. Video error_Vertical/Horizontal bar,residual image, light spot

LCD TV connection diagram A8

14Check Link Cable (LVDS) reconnectioncondition

A8

A9

15 Adjustment Test pattern - ADJ Key A10

16

Defected Type caused by T-Con/Inverter/ Module

Exchange T-Con Board (1) A-1/5

17 Exchange T-Con Board (2) A-2/5

18 Exchange LED driver Board (PSU) A-3/5

55” : driver board

Other : PSU

19 Exchange Module itself (1) A-4/5

20 Exchange Module itself (2) A-5/5

Continue to the next page



LGE Internal Use On

Established

date

Standard Repair Process

Revised date 1/14LCD TV

Error

symptom

A. Video error

No video/ Normal audio

First of all Check whether all of cables between board is inserted properly or not

2012. 01 .14


63/98

Y

N

Move to

No video/No

audio

No video

Normal audio

Check Back Light

On with naked eye

Check PowerBoard

3.5V, 12V, 24V etc.

Replace T-con

Board or module

Repair Power

Board or parts

Check Power Board 24V output

Replace Inverter

or module

Repair Power

Board or parts

End

Always check & record S/W Version and White

Balance value before replacing the Main BoardReplace Main Board Re-enter White Balance value

※Precaution

☞A4A1

☞A2

☞A6 & A3

First of all, Check whether all of cables between board is inserted properly or not.(Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)

Normal

AudioOn

Y

N

Normal

Voltage

Normal

Voltage

Y

N

Y

N



LGE Internal Use On


A. Video error

No video/ No audio

Established

date


Error

symptom

2012 . 01 .14


64/98

Check various

voltages of PowerBoard ( 3.5V,12V, 24V)

No Video/No audio

Check and

replaceMAIN B/D

Replace Power

Board and repair

parts

☞A4

End

NormalVoltage

Y

N



LGE Internal Use On

A. Video error

Picture broken/ Freezing


Established

date


Error

symptom

2012. 01 .14


65/98

SVC

Bulletin

Y

N

☞ A5

N

Check RF Signal level

Check RF Cable

Connection

1. Reconnection

2. Install Booster

Check

S/W Version

S/W Upgrade

Check whether other equipments have problem or not.

(By connecting RF Cable at other equipment)

→ DVD Player ,Set-Top-Box, Different maker TV etc`

Replace

Main B/D

Check

Tuner soldering

Y

N

Y

Y

. By using Digital signal level meter

. By using Diagnostics menu on OSD

( Menu→ Set up→ Support → Signal Test )

- Signal strength (Normal : over 50%)

- Signal Quality (Normal: over 50%)

Y

Contact with signal distributor

or broadcaster (Cable or Air)

N N

Y

N

☞ A6

End

Normal

Signal

Normal

Picture

Normal

Picture

Normal

Picture

End

End

Normal

Picture



LGE Internal Use On

A. Video error

Tuning fail, Picture broken/ Freezing


Established

date


Error

symptom

2012. 01 .14


66/98

Y N

☞ A5

Check RF Signal level

Check

S/W Version

S/W Upgrade

Y

N

Y

Check RF signal cable (DVB satellite signal or not)

Check whether other equipments have problem or not.

(By connecting RF Cable at other equipment)

→ Set-Top-Box, Different maker TV etc

Y

Change satellite setting

(match with installed ANT)

N

Y

N

☞ A6Check satellite setting.

- Check LNB frequency.

- Check satellite

- Check Satellite connection

(DiSEqC, motor, etc…)

Contact with signal

distributoror broadcaster

(Cable or Air)

N

Check

Tuner soldering

Replace

Main B/D

Normal

Picture

End

Normal

Picture

Normal

Setting

SVC

BulletinNormal

Signal

End End



LGE Internal Use On

A. Video error

Color error


Established

date


Error

symptom

2012. 01 .14


67/98

Color

error

Y

N

※ Check and

replace LinkCable

(LVDS) and

contact

condition

Y

N

Replace Main B/D

Check error

color input

mode

Check color by input-External Input

-COMPONENT

-RGB

-HDMI/DVI

Y

Check

externaldevice and

cable

YCheck external

device andcable

Replace Main B/D

Replace Main B/D

N

N

☞A7

N

Y

Replace module

Request

repair for external

device/cable

Check Test pattern

☞A10

☞ A8/ A9

End

Color

error

Color

error

External

device/Cable

Normal

External

Input/Component

error

HDMI

error

External

device/CableNormal



LGE Internal Use On

Vertical/Horizontal bar, residual image, light spot

A. Video error

Vertical / Horizontal bar, residual image,light spot, external device color error

Replace

Established

date


Error

symptom


2012. 01 .14


68/98

N

YCheck external

device

connection

condition

Y

N

Check and

replace Link

CableY

Replace

module

Check color condition by input

-External Input

-Component/AV

-HDMI

Vertical/Horizontal bar, residual image, light spot

Request repair

for external

device

☞A10

External device screen error-Color errorConnect other external

device and cable

(Check normal operation of

External Input, Componentand HDMI by connecting

Jig, pattern Generator,

Set-top Box etc.

N

Y

Replace

Main B/D

Check screen

condition by input

-External Input

-Component-RGB

-HDMI/DVI

Request repair for

external device

Connect other external

device and cable

(Check normal operationof External Input,

Component, HDMI by

connecting Jig, pattern

Generator ,Set-top Box

etc.

Replace

Main B/D

N

Y

Check S/W Version

Y

N

S/W Upgrade

Y

N

Y

N

Replace Main B/D

p

Module☞A7

☞ A8/ A9

Check Test pattern

N

End

Screen

normal

Screen

normal

Screen

normal

Screen

normal

Screen

normal

Screen

normal

End

End

Check

Version

Normal

Screen

External

Inputerror

Compo

nent

error

HDMI

error



LGE Internal Use On

B. Power error

No power


Established

date


Error

symptom

2012. 01 .14


69/98

OK

Normal

Y

N

DC Power on

by pressing Power Key

On Remote control

Y

N Check Power

On ‘”High”

Check Power cord

was inserted properly

Check

Power LED

Replace

Power

B/D

Measure voltage of each output of Power B/D

N

Y

Replace Main B/D

Y

Replace Main B/D

N

Y Check ST-BY 3.5V

Replace Power B/D

N

Replace Power B/D

Y

☞A11

☞A12

☞A13

☞A4

Stand-By : Red

※

End

Power

LED On

Normal

Voltage

Normal

Voltage

Normal

Operati

on



LGE Internal Use On

B. Power error

Off when on, off while viewing, power auto on/off

Check outletA14

Established

date


Error

symptom


2012. 01 .14


70/98

Normal

Voltage

N

Y

Check Power Off

Mode

Fix A/C cord & Outlet

and check each 3

phase out

Check A/C cord

Check for all 3- phase

power out

Replace Main B/D

(If Power Off mode

is not displayed)

Check Power B/D

voltage

Y

N

Replace Main B/D

Replace Power B/D

Replace Power B/D

N

Y

※ Caution

Check and fix exterior

of Power B/D Part

☞A14

☞A13

Status Power off List Explanation

Normal

"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL

"POWEROFF_OFFTIMER" Power off by OFF TIMER

"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER

"POWEROFF_INSTOP" Power off by INSTOP KEY

"POWEROFF_AUTOOFF" Power off by AUTO OFF

"POWEROFF_ONTIMER" Power off by ON TIMER

"POWEROFF_RS232C" Power off by RS232C

"POWEROFF_RESREC" Power off by Reservated Record

"POWEROFF_RECEND" Power off by End of Recording

"POWEROFF_SWDOWN" Power off by S/W Download

"POWEROFF_UNKNOWN" Power off by unknown status except listed case

Abnormal

POWEROFF_ABNORMAL1 Power off by abnormal status except CPU trouble

POWEROFF_CPUABNORMAL Power off by CPU Abnormal

* Please refer to the all cases which

can be displayed on power off mode.

Error

CPU

Abnorm

al

Abnormal1

Normal End



LGE Internal Use On

C. Audio error

No audio/ Normal video

Established

date


Error

symptom


2012. 01 .14


71/98

No audioScreen normal

Check user

menu

Speaker off

N

Y

Cancel OFF

Check audio B+

24V of Power

Board

Y

N

Replace Power Board and repair parts

Check

Speaker

disconnection

N

Y

Replace Speaker

Replace MAIN Board

☞A15 ☞A16

End

NormalVoltage

Off

Disconn

ection



LGE Internal Use On

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

C. Audio error

Wrecked audio/ discontinuation/noise

Established

date


Error

symptom


2012. 01 .14


72/98

Check and replace

speaker and

connector

Connect and check

other external

device

Y

Check and fix external device

Replace Power B/D

N

Y

Check input

signal

-RF

-External Input

signal

(When RF signal is not

received)

Request repair to external

cable/ANT provider

YCheck audio

B+ Voltage (24V)

(In case of

External Inputsignal error)

Check and fix

external device

Replace Main B/D

N

☞A16

End

Signal

Normal

Normal

Voltage

Normal

Audio

Wrecked Audio/

Discontinuation/Noi

se for all audio

Wrecked Audio/

Discontinuation/Noise

only for D-TV

Wrecked Audio/

Discontinuation/Noise

only for Analog

Wrecked Audio/

Discontinuation/

Noise only for

External Input

N

Replace Main B/D



LGE Internal Use On

D. Function error

Remote control & Local switch checking

1. Remote control(R/C) operating error


Established

date


Error

symptom

2012. 01 .14


73/98

Y

N

( ) p g

Check R/C itself

Operation

Y

Replace R/C

If R/C operate,

Explain the customercause is interference

from light in room.

Check R/C Operating

When turn off light

in room

Check & Replace

Baterry of R/C

Check & RepairCable connection

Con

Схема и Сервис Мануал На Английском lg 55lb56 Шасси ld43b, ld44b

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