★ opco busan divsion - presentation for posidonia exhibition 2014.pdf

8/10/2019 OPCO Busan Divsion - Presentation for POSIDONIA EXHIBITION 2014.pdf

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CONTENTS

1. Company Information

2. Health, Safety and Environment: HSE FIRST

3. Production & Products

4. Quality Assurance & Quality Control

5. Certif icates

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enera n orma on

Com an ORIENTAL PRECISION & ENGINEERING CO. LTD. OPCO

Establishment 1980

Capital 37.6 million USD

Address

, o san an -ro, angseo-gu, usan, orea.

Phone: (82) -51 202-0101 / Fax: (82) -51 831-3306

164, M eon e-ro, Jinhae- u, Chan won cit , Korea.

Phone: (82) -55 545-8300 / Fax: (82) -55 545-4144

Deck crane, Jib crane, Windlass and Mooring Winch, Life Boat & Davit,

Products Deck House, Engine Room Casing, Funnel, Hull Block,

Offshore Living Quarter

Sales

.

226.6 million USD (2012)

407.0 million USD (2011)

Employees 189 office workers and 211 factory workers 846 subcontractors

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rono ogy

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ro uc on ecor s

Jib Crane HHC PVC Deck Crane : 3 459 set

Engine Room Crane : 2,965 set

Life Boat Davit & Winch : 5,034 ship

Monorail Crane : 777 ship

Engine Casing : 1252 ship

Funnel : 767 ship

Offshore Living Quarter : 5 ship

Deck Box : 3 ship5


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a or us omers

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ro uc on ac es

Main Office and

Domest c Bus nessDomest c Bus ness

Busan FactoryBusan

Jinhae FactoryChangwon Gyeongnam

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usan ac ory

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usan ac ory ayou

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usan ac ory ac es

Facility Specification Size Q'ty Total Facility Specification Size Q'ty Total

Welding

CO2 500A 27 Lathe 450 1

CO2 600A 10 Boiler Heater 1

CO2 700A 7 Air Com ressor 100HP 1ac ne

Test

ARC 20KW 20 Oil pump 3500L, 6000L 3

Gouging 1500A 2 66 Trolley 20TON 3

Cuting

Plasma N*B 5300 2 Forklift 2.5 TON 1

Gas Cutter Danaka YK-150, YK-300 5 Forklift 3.2 TON 1

FacilityMachine Gas Cutter 6500, 12MX-11 2 Bench Grinder 800*2P 1

Cutter 5HP 1 10 Bench Drill 1

Water cleaner SL 200/15 TST 1 BD Test bed 4000*2500*2500 1

Hot air blower 1/2HP, TK-100000 4 Test Tower SWL 35TON*20M 1

MachineAC/Tower 1 EC&MH Test bed 5HP 1

Moving Shelter 1 JC Test bed 9

Airless Pump 4 11 Power pack(DM Test) Low/High pressure 2 27

O/H Crane 10TON 10 Gas LPG Gas Tank 2.9TON 1

OverheadCrane

Facility .

Gantry Crane 10TON 1 CO2 Gas Tank 10TON 1 3

Gantry Crane 20/10TON 1 TOTAL 142

Gantry Crane 30/10TON 2

Semi-Gantry Crane 2TON 8 25

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usan ac ory: nnua ro uc on apac y

960

8641000

Production Item

800

1 JC Jib Crane

2 DM Deck Machinery

3 MH Monorail Hoist Crane

528 528

400

600

4 EC Engine Room Crane

5 BD Life Boat Davit & Winch

6 SD Suez boat Davit & Winch156

216

108200

7 FF

Winch

0

JC DM MH EC BD SD FF

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(ITEM)


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verseas ro uc on ac y

Foreign operationsForeign operations

Yantai Factory(YOPCO)Yantai, China

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a es

O

RIENTAL

P

RECISION

M

ACHINERY CO LTDRIENTAL

P

RECISION

M

ACHINERY CO,.LTD.

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a es

O

RIENTAL INSPECTION SERVICE CO LTDRIENTAL INSPECTION SERVICE CO,.LTD.

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o a e wor

,

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INTRODUCE-HSE Organization2. Health, Safety and Environment: HSE FIRST

rgan za on

SAFETY HEALTH

RESPONSIBLE

I. S. JANG

FACTORY SAFETY

DIRECTOR

MANAGER

ENVIRONMENT

W. S. JEONG

S. W. LEE

AREA

MANAGER

M. K. SONS. W. LEE

AFETY MANA ER

D. B. LEE

AREA

DAESUNGDONGSUNGKUMYANG

D. G. LEE

ASSEMBLY CHANGSUNG

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S. D. KIM

Y. D. KIM

J. C. KIM

J. H. JEONG

J. M. KIM


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CERTIFICATE2. Health, Safety and Environment: HSE FIRST

Certificates

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SAFETY ACTIVITIES - MAIN TASK2. Health, Safety and Environment: HSE FIRST

Education Programs

MONTHLY SAFETY EDUCATIONMONTHLY SAFETY EDUCATIONTarget : All workersTarget : All workers

(Two hours in a month)(Two hours in a month)

HSE PATROLHSE PATROL

Prevention of all safet hazardPrevention of all safet hazard

-- Disposition of Safety Monitor in all areas ofDisposition of Safety Monitor in all areas of

factorfactor

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Education Programs

FIREFIGHTING TRAININGFIREFIGHTING TRAINING

Education & TrainingEducation & Training

(Once a Year)(Once a Year)

JOINT PATROL by LABOR UNION &JOINT PATROL by LABOR UNION &

-- Internal Safety Audit & AssessmentInternal Safety Audit & Assessment

nce a onnce a on

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STRETCHING & TBMSTRETCHING & TBM

arry ou w manager an n ormarry ou w manager an n orm

workers of todays hazardworkers of todays hazard

e ore wor s ar se ore wor s ar s

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SAFETY ACTIVITIES2. Health, Safety and Environment: HSE FIRST

1. Purpose1. Purpose

Safety Inspection

- Prevention of Accidents in Facilities

2. Scheduled Inspection by MYOUNGSIN2. Scheduled Inspection by MYOUNGSIN

- MYOUNGSIN is an equipment safety inspection agency

designated by KOSHA

(Korea Occupational Safety & Health Association)

. yc e. yc e

- Every six month

4. Object4. Object

- To Find Harmful & Dangerous Elements

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Safety Education by Production Team Itself

- To educate workers and inform dangerous points of

processes by team manager of production

2. Participants2. Participants

- Team manager, P/M, Team leaders, HSE members,

Subcontractors representatives, and all workers

3. Cycle3. Cycle- Once a quarter

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Environment Improvement Team

- To identify more safety hazards

- To maintain safe and clean factory

2. Environment Improvement Teams Task2. Environment Improvement Teams Task

fire-extinguishers of equipment

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Committee of Industrial Safety & Health

- To hear opinions from committee members

- To promote workers health

- o ma e p easan an sa e wor env ronmen

2. Participants2. Participants

- Executives, Managers, HSE members, Labor union`srepresentatives

3. Cycle3. Cycle

- Once a quarter

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1.1. First AIDFirst AID

Patient Rescue

When accident happens,

Injured person to be checked at site by heath manager

2. Evacuation2. EvacuationDesignated hospital :

Gap-ul Noksan Hospital

Busan Baeck Hospital

Ambulances are ready to evacuate injured person to

Emergency Room at any time

5 min. from OPCO to hospital

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2

H lth S f t d E i t HSE FIRST


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1. Regular Health Check1. Regular Health Check

Health Care Activities

- Target : All workers

(Once a year)

2. Measuring Work Environment for Hazards2. Measuring Work Environment for Hazards

- Every March & September- Object : Noise, Welding Fume, Iron Oxide Dust,

Manganese Fume, Toluene

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3 P d ti & P d t


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3 Production & Products


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enera ro uc on rocess

Purchase

Order

Owner, Yard,

and Class

DWG approval

Manufacture

DWG

Work

SteelCutting Machining

Fabrication Shot blasting&

Painting

AssemblyShop

Test Delivery

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- : n erpr se e wor ro ec anagemen ys em

Shipyard

Hull No.

Item

Class Delivery Steel

Cutting

Fabrication Assembly

Painting

Hoist

O d

Reducer

O d

Motor

O d

, , , ,

Order

Order Order

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ose an ng rane

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rov s on rane

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ec rane

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ng ne oom ver ea rane

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onora o s rane

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3 oduct o & oducts

e erence s or s ore ro ec

NoShip

Owner

Project

NameKind Specification Delivery Our Site Class Remark

1Saipem

(Portugal)SHI-1861

Over head

Crane20T x 7.7M/3sets 2010,05.15

OPCO,

KOREAABS

2Exxonmobil

(America)

AET-1490

AET-1491

Hose Handling

Crane25T x 30M/set 2012.03.14

OPCO,

KOREAABS

3Dockwise

(Netherlands)

HHI-2511Hyd. Provision

Crane

20T x 20M/3sets

7T x 20M/2sets

2012.06.27OPCO,

KOREA

DNV

Techflow

4 Marine

(UK)

2573 Hose Reel - 2010 .04.23,

KOREABV

Iranian

Offshore - Hose Handling OPCO,Oil Company

(Iran)

Crane . . KOREA

6

Iranian

OffshoreSTX-F1003

Hyd. Provision 5T x 25M/set2011.05.06

OPCO,DNV

(Iran)

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e erence s rane: , ,

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e erence s ng ne oom rane

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e erence s ec ac nery

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e erence s e oa av nc

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e erence s onora o s crane

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CERTIFICATE4. Quality Assurance

& Quality Control


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n egra e anagemen ys em

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The Quality Manual is based on

ISO/TS 29001

API Std. Q1:8th:2007

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ow ar or ua y ssurance anagemen

Customer Business Design Production QA Purchase A/S Sub-cont.

Planning

Management Review

Internal Audit

Analysis Improvement Do

promotion

Request contract review Contract review (New design)

Inquiry

Order receiving order

issue the work

order sheet

Design input

design output

eceve t e wor or er s eet

production plan

outsourcing

control of production data

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drawing receive POR

material P.O order receive POR

receive manufacturing drawing

purchase item


& Quality Control


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manufacturingN

applicationManufacturing(assembly)

Y

*1

Inspection

application repair

check

Y

N

N

N

Y

non-conformity of subcontractorInspection

Recevie application

Withness Shop

test

N

repair of customer's comments

preparing for delivery

application

check

Pre-

Delivery

Inspection

N

Y

N

56Receive Delivery

Y


& Quality Control


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analysis of data

Meeting for quality improvement, higher productivty and cost down

Continually Improve

purchase item .

Action plan

Action

A/S report

Action

record control

meeting for quality improvement and countermeasurement

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Education and training


& Quality Control


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ow ar o on-con orm ng ro uc


NCR issue receive

i idecide action dep t

action

NCR re ort

evew

Y

N

meeting for quality improvement and countermeasurement

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5. Certif icates


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5. Certif icates


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s

1. ISO 9001:2008

2. ISO/TS 29001

3. OHSAS18001:2007

4. API SPEC Q1 (QMS)

5. API SPEC 2C

19. Quality Certificate

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5. Certif icates


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amp e mages

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5. Certif icates


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amp e mages

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N ., .

We are making the first class product in the world with optimum design from research &

development, constant p roduction system, standardization quality cont rol system.

http://www.opco.co.kr63

★ opco busan divsion - presentation for posidonia exhibition 2014.pdf

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