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Alpena Biorefinery (AB) Lockout / Tagout Policy “Thisw orkforce solution w asfunded bya grantaw arded bythe U.S. Departm entofLabor’sEm ploym entand Training Adm inistration. The solution w ascreated by the grantee and doesnotnecessarilyreflectthe official position ofthe U.S. Departm entofLabor. The Departm entof Laborm akesno guarantees, w arranties, orassurancesofanykind, expressorim plied, w ith respectto such inform ation, including any inform ation on linked sitesand including, butnotlim ited to, accuracyofthe inform ation oritscom pleteness, tim eliness, usefulness, adequacy, continued availability, orow nership.” Thisw orkbyAlpena Com m unityCollege’sSustainable SolutionsforNortheastM ichigan, a Departm entofLabor, TAACCCT funded project, islicensed underthe Creative Com m onsAttribution 4.0 International License. To view a copyofthislicense, visit http://creativecom m ons.org/licenses/by/4.0/

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Page 1: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Alpena Biorefinery (AB)Lockout / Tagout Policy

“This workforce solution was funded by a grant awarded by the U.S. Department of Labor’s Employment and Training Administration. The solution was created by the grantee and does not necessarily reflect the official position of the U.S. Department of Labor. The Department of Labor makes no guarantees, warranties, or assurances of any kind, express or implied, with respect to such information, including any information on linked sites and including, but not limited to, accuracy of the information or its completeness, timeliness, usefulness, adequacy, continued availability, or ownership.”

This work by Alpena Community College’s Sustainable Solutions for Northeast Michigan, a Department of Labor, TAACCCT funded project, is licensed under the Creative Commons Attribution 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by/4.0/

Page 2: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 2

Agenda Review Alpena Biorefinery (AB) LOTO Policy

Definitions

Policy

Review LOTO Forms

Example Forms

Lockbox

1. AB 2. Elab

Page 3: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 3

Review AB LOTO Policy Review of Definitions

A. Authorized Employee – person trained and authorized to lockout machines, equipment, or processes. (i.e. operator or crafts-person). Authorized Employees who complete LOTO have primary responsibility for workers under the protection of the lockout

B. Affected Employee – employee whose job requires operation (servicing) of a machine, equipment, or process on which maintenance is being performed (i.e. maintenance person / contractor).

C. Designated Employee – employee designated to complete the verification procedure of a LOTO and sign verification.

Page 4: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 4

Review AB LOTO Policy Review of Definitions

D. Employee’s Responsibilities: See Policy - pg 4

E. Employer’s Responsibilities - General: See Policy – pg 4

F. Employer’s Responsibilities – Maintenance & General: See Policy – pg 4

G. Energy Source – Any electrical, mechanical, hydraulic, pneumatic, radiation, thermal, gravity, or other source capable of causing injury.

Page 5: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 5

Review AB LOTO Policy Review of Definitions

H. Isolating the Energy Source: See Policy - pg 5

I. Lockout: See Policy – pg 5

J. Long-Term Lockout: See Policy – pg 6

K. Personal Locks: See Policy – pg 6

L. Qualified Person: See Policy – pg 6

M. Removal of locks: See Policy – pg 6

Page 6: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 6

Review AB LOTO Policy

I. Purpose & Scope

II. Training

III. Individual Lockout Procedure

IV. Lockbox Lockout Procedure

V. Lockout Verification

Lock – Clear – Try Rule

Page 7: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 7

Review AB LOTO Forms AB Equipment Lockout / Verification Form

Completed Form Verification Form

1. Individual 2. Lockbox

Re-Verification Form Completed Re-verification Form

Lock Removal Authorization Form Completed Lock Removal Form

Lockout Procedure Audit Form

Page 8: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 8

Lockbox - AB

Page 9: Review Alpena Biorefinery (AB) LOTO Policy  Definitions  Policy  Review LOTO Forms  Example Forms  Lockbox 1.AB2. Elab Employee Safety Training

Employee Safety Training 2012 9

Lockbox - Elab