- technical highlight - chonan technical service training center

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- Technical Highlight - honan Technical Service Training Cente

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Page 1: - Technical Highlight - Chonan Technical Service Training Center

- Technical Highlight -

Chonan Technical Service Training Center

Page 2: - Technical Highlight - Chonan Technical Service Training Center

Sorento

Page 3: - Technical Highlight - Chonan Technical Service Training Center

Development

• Name

(High styling, High Performance with Hi-Tech)

• Line-Up: LX, TLX, LIMITED

Brand

Name

Brand

Name

“ 22months work ”

Model Fixing : Mar. ‘00 Design Completion : Aug. ’00 Pilot Model : Oct. ’00 ~ Jun.’01 P1 : Sep. ‘01 P2 : Nov. ‘01

PP : Dec. ’01 Mass Production : Mar. ’02.

“ 22months work ”

Model Fixing : Mar. ‘00 Design Completion : Aug. ’00 Pilot Model : Oct. ’00 ~ Jun.’01 P1 : Sep. ‘01 P2 : Nov. ‘01

PP : Dec. ’01 Mass Production : Mar. ’02.

Working

Period

Page 4: - Technical Highlight - Chonan Technical Service Training Center

Style

Exterior

● Aggressive and Strong Characteristics - High and Enough Volume Hood

- Solid type & Hi-Tech image Head Lamp

- Simple Body color bumper guard

● Simple body line & Empathized edge - Side window graphic emphasized Sporty looking

- Sufficient Volume & Hard Side view

- Enlarged Side-garnish

● Wide opening & Highly Stable feeling - Emphasized Back door volume & edge line

- Solid type large rear combination lamp

- One body Rear step with bumper & Sporty Rear-Spoiler

Page 5: - Technical Highlight - Chonan Technical Service Training Center

Front View

⊙ High dignity and Excellent quality

⊙ High power and High prestige

⊙ Cd = 0.435

⊙ O.A.W. : 1863 mm (1884mm: Side garnish)

Page 6: - Technical Highlight - Chonan Technical Service Training Center

Side View

⊙ Slant Edge and thick image line of stylish appearance

⊙ Enjoying out-door activity and leisure

⊙ O.A.L. : 4567 mm (4625mm : Bumper guard)

⊙ Wheel Base : 2710 mm

Page 7: - Technical Highlight - Chonan Technical Service Training Center

Rear View

⊙ Distinguished luxury rear view styling with modern and refined image

⊙ Rear glass flip open type

⊙ Electronic controlled rear wiper by ETACS

⊙ O.A.H. : 1726mm (1806mm : Roof rack)

Page 8: - Technical Highlight - Chonan Technical Service Training Center

Sorento leads the style of SUV in the world automotive marketSorento leads the style of SUV in the world automotive market

X-5

(BMW)

ML320

(BENZ)

RX300

(LEXUS)

Sorento

Sorento

Page 9: - Technical Highlight - Chonan Technical Service Training Center

Interior

⊙ Sensible interior image with practicality and dignity

⊙ 4-poke leather steering wheel

⊙ Easy control and combination for best drive condition

⊙ Human Sensitibility Engineering Technology

⊙ Highly roominess interior space with simply Modulated in-panel

Sorento

Page 10: - Technical Highlight - Chonan Technical Service Training Center

Various function & High quality for SeatsVarious function & High quality for Seats

● Improved Rear Seat

- Movable Center Head-rest & Arm-rest

● Strengthen Seat Design

- Style / Feeling / Comfortable

● Enlarged Rear trunk space

- Luggage Rail – Easy loading

- Clean & Smart image

Sorento

Page 11: - Technical Highlight - Chonan Technical Service Training Center

Maximized space for ConvenienceMaximized space for Convenience

Upper tray Ticket holderCenter tray

Ash tray(Automatic)

Driver’sTray

Glove box(2 story tray)

Floor nettray

Open tray(On center console)

Big sized cup holder

2 Story console box

Seat undertray

Front seatback tray

Rear arm rest tray

Front door pocket

Rear door pocket

Rear side tray

Rear net tray

Sorento

Page 12: - Technical Highlight - Chonan Technical Service Training Center

L X W X HL X W X H 4567×1863×17264567×1863×1726

Power TrainPower Train A2.5 CRDi, Σ3.5, S-II 2.4A2.5 CRDi, Σ3.5, S-II 2.4

SuspensionSuspension Front: Double Wishbone, Rear: 5Link CoilFront: Double Wishbone, Rear: 5Link Coil

TireTire P245/70R16, P225/75R16P245/70R16, P225/75R16

Package

15801863

2710

887

1030

60˚

4567

Sorento

Page 13: - Technical Highlight - Chonan Technical Service Training Center

SorentoDriving Performance

A2.5 CRDi Σ3.5 S 2.4

2WD 4WD 2WD 4WD 4WD 2WD

5M/T 4A/T 5M/T 4A/T 4A/T 4A/T 5M/T 4A/T

Max. Speed (Km/h) 168 171 168 170 192 192 167 158

0 → 400m 19.0 19.1 19.2 19.4 16.9 17.0 19.2 18.7

0 →100Km/h 14.3 14.2 14.6 14.5 9.7 10.2 15.7 14.2

60 →100Km/h 9.3 8.5 9.5 8.8 5.6 5.8 15.1 8.7

FuelEfficiency

100km Const.

(5th, D4)11.4 13.1 11.2 12.4 9.2 8.8 8.9 10.5

Model

Item

Acc

eler

atio

n

Page 14: - Technical Highlight - Chonan Technical Service Training Center

NVH Improvement

Same level of NVH as High leveled Gasoline VehicleSame level of NVH as High leveled Gasoline Vehicle

Reduce Engine Side NoiseReduce Engine Side Noise

Cylinder blockshield

Reduce Engine VibrationReduce Engine Vibration

Balance Shaft

Remove Timing Chain NoiseRemove Timing Chain Noise

Chain cover shield

Reduce Engine NoiseReduce Engine Noise

Bed plate

Sorento

Page 15: - Technical Highlight - Chonan Technical Service Training Center

Silent IdleSilent Idle

Idle VibrationIdle Vibration

(dB) Sorento Rexton Santafe

S/Wheel 107 120 118

Floor 93 106 102

• Front Damping Sheet• Strengthen Frame & Structure

Sorento

Idle NoiseIdle Noise

(dB) Sorento Rexton Santafe

Noise 47 48 50

Booming 70 87 83

• 2 folds Dash Panel Structure • 3 Points Mounting

Page 16: - Technical Highlight - Chonan Technical Service Training Center

Power train

BODY Eng. T/M T/FNorthAmerica

Europe General

LHD RHD LHD RHD

4Door

5Seat

A2.5TCI

(CRDI)

5MT 4WD ● ● ● ●

4AT 4WD ● ●

Σ3.5

(V6)4AT

4WD ● ● ● ● ●

2WD ●

SIRIUS-Ⅱ(2.4ℓ I4)

5MT4WD ● ● ● ● ●

2WD ●

4AT 2WD ●

※ Above available spec. by regions could be changeable in final fixing stage.

Sorento

Page 17: - Technical Highlight - Chonan Technical Service Training Center

Engine view – Σ 3.5 (V6)

Sorento

Page 18: - Technical Highlight - Chonan Technical Service Training Center

Engine view – Sirius- (2.4ℓ)Ⅱ

Sorento

Page 19: - Technical Highlight - Chonan Technical Service Training Center

Engine view – A 2.5 TCI (CRDI)

Sorento

Page 20: - Technical Highlight - Chonan Technical Service Training Center

A-2.5 TCI (CDRI) – High Speed Direct Injection

■ Increasing specific power and fuel economy - DOHC 4 valve swing arm with roller and Direct-Injection(DI)

- Turbocharger with intercooler

- State-of-the-art Electronic Diesel Control(EDC) by Bosch with Common Rail

- Electronically controlled high precise injectors

- High injection pressure up to approx. 1,350 bar

■ Decreased Low emission and NVH

- Pilot injection prior to main injection

- Balance shafts and rubber case

- EGR system with oxidation catalytic converter

- Cam carrier and leather frame

Sorento

Page 21: - Technical Highlight - Chonan Technical Service Training Center

High Pressure Line – Common Rail

Sorento

Page 22: - Technical Highlight - Chonan Technical Service Training Center

Comparison Competitive Models(Diesel)

112/4,000160/3,800115/3,800120/4,000103/3,800145/4,000M.Power(Ps)

26.5/1,75038/2,00026.5/1,90025.5/2,40024/2,00033/2,000M.Torque(kg-m)

2,874

Daewoo

Rexton

1,9503,2002,1712,4762,497Displacement

(cc)

LandRover

Freelander

Mitsubishi

Pajero

Opel

Frontera

Hyundai

Teracan

Kia

SorentoMaker/Model

Sorento

Page 23: - Technical Highlight - Chonan Technical Service Training Center

Engine Specification

Items / ModelA 2.5 TCI

CRDI

Σ3.5

(V6)

SIRIUS-Ⅱ(2.4ℓ I4)

Type IN-LINE 4 Cylinder V6 IN-LINE 4 Cylinder

Valve system DOHC DOHC DOHC

Max. Power (Ps/rpm) 145/4000 195/5500 140/5500

Max. Torque (kg-m/rpm) 33/2000 30/3000 20.2/3000

Injection Type Direct Injection MPI MPI

Displacement (cc) 2,497 3,497 2,361

Bore x Stroke (mm) 91x96 93x85.8 86.5x100

Compression ratio 17.7:1 10:1 10:1

Valve

timing

IntakeOpen(BTDC) 8’ 11.5’ 12’

Close(ABDC) 38’ 60.5’ 56’

ExhaustOpen(BBDC) 52’ 43.5 54’

Close(ATDC) 8’ 20.5’ 14’

Valve clearance 0,(HLA) 0,(HLA) 0,(HLA)

Idle Speed (rpm) 800±50 700±100 800±50

Ignition Timing (BTDC) - 10’ ± 2’ 5’±2’

Ignition Order 1-3-4-2 1-2-3-4-5+6 1-3-4-2

Sorento

Page 24: - Technical Highlight - Chonan Technical Service Training Center

Transmission■ Manual Transmission :

→ M5UR1

■ Auto Transmission :

→ 30-40LEI

※ The same transmission is adapted regardless of the Engine variation.

Sorento

Page 25: - Technical Highlight - Chonan Technical Service Training Center

Electronic TRANSFER

FRONT P/SHAFT

REAR P/SHAFT

REAR AXLE

FRONT AXLE

T/M

4 Wheel Drive

Sorento

Page 26: - Technical Highlight - Chonan Technical Service Training Center

EST

Sorento

Electronic Shift Transfer

Manual control

Between 2wd ↔ 4wd

Mode : 2H, 4H, 4L

Maker: Borg Warner in USA

Electrical gear shifting by driver’s lever operation

Page 27: - Technical Highlight - Chonan Technical Service Training Center

TM input

Front input

Rear output

Planetary gear(4 LOW)

Components

EST

Sorento

Page 28: - Technical Highlight - Chonan Technical Service Training Center

Full time 4wheel drive system

TOD: Torque on demand

Maker: Borg Warner in USA

TCCM: Transfer case control module

TCCM controls load distribution to front wheel variously

- 0:100 / 50:50

Mode : Auto, Low

TOD

Sorento

Page 29: - Technical Highlight - Chonan Technical Service Training Center

TOD or ATT (Active torque transfer)

T/M input

Front output shaft

Rear output shaft

Planetary gear

(LOW)

Multiplediscs

AUTO-LOW controlTOD

Sorento

Page 30: - Technical Highlight - Chonan Technical Service Training Center

ABS(Anti-Lock Brake System)

■ Bosch ABS 5.3

- 4-Sensor 4-Channel type

- ABS with EBD type

■ Functions

- Steerability

- Stability

- Stop Distance

■ EBD

Electronic Brake force Distribution

Brake force distributed by HECU instead of proportioning valve

Sorento

Page 31: - Technical Highlight - Chonan Technical Service Training Center

EBD Modulation * EBD control example

Page 32: - Technical Highlight - Chonan Technical Service Training Center

- Significant improvements have been made in brake performance

- EBD with weight distribution sensor has been incorporated for the optimum function of 4 channel 4 sensor type.

- Approach to ideal brake-force distribution

- Adaptive to different loading conditions

- Constant brake-force distribution during vehicle life time

- Monitoring of EBD-function

- Minimal extension of ABS hardware required

Advantages of EBD

Sorento

Page 33: - Technical Highlight - Chonan Technical Service Training Center

S.R.S.S.R.S.

Sorento

DAB

PAB

Belt buckle sensor

Frontal crash

sensor

ACU Pretensioner

Load limiter

Pretensioner

Load limiter

Curtain airbag

Supplemental Restraint System

Page 34: - Technical Highlight - Chonan Technical Service Training Center

FUNCTIONS of SRS

Absorbs kinematics energy of occupants.

Protects occupants from interior trims.

Protects occupants from broken glass.

Reduces occupants neck load by

kinematically restraining spin of neck.

Sorento

Page 35: - Technical Highlight - Chonan Technical Service Training Center

105m SecVent Gas (Bag Deflation)

Airbag System Completed

AIRBAG SYSTEM OPERATING SEQUENCE

3m SecCrash

Crash Sensing

20m Sec 35m Sec 40m Sec

Bag Deploying

Ignite the Inflator

Full Deployment of the Bag

Produce Nitrogen Gas to Inflate the Bag

Protect the Occupants

Sorento

Page 36: - Technical Highlight - Chonan Technical Service Training Center

● Applied Depowered air bag : Deployment pressure is 20~30% decreased in order to avoid passengers from injury by the Airbag itself - DAB : Membrane type - PAB : Invisible type

DAB & PABDAB & PAB

● Protect passengers from Side impact - The curtain airbag will be deployed from

roof trim to protect the occupants from

side impact

Curtain AirbagCurtain Airbag

Sorento

Page 37: - Technical Highlight - Chonan Technical Service Training Center

● More accurate & Safe - Newly developed safety device - The FIS senses a crash and send signal to ACU to deploy the Airbag

FIS equippedNo FIS

FIS

Front Impact Sensor

Pretensioner&

Load limiter

Bucklesensor

● Pretensioner

● Load limiter

● Buckle sensor

Seat belt system

Sorento

Page 38: - Technical Highlight - Chonan Technical Service Training Center

Air-conditioning System

■ Manual Air conditioner

■ Auto Air conditioner (FATC)

Sorento

Page 39: - Technical Highlight - Chonan Technical Service Training Center

-Detects exhaust & harmful gas-Automatic operating-Easy installation on the existing vehicle. -Manual operation available.

Air Quality Sensor

Humidity sensor detects the relative

humidity of the car’s cabin. This sensor

converts it into the voltage signal and

sends the signal to the FATC controller.

Humidity Sensor

Sorento

Page 40: - Technical Highlight - Chonan Technical Service Training Center

■ ETACS

■ REAR WIPER SYSTEM

■ AUTO LIGHT CONTROL SYSTEM

■ RAIN SENSOR

■ MULTIMETER

BODY ELECTRICAL

Sorento

Page 41: - Technical Highlight - Chonan Technical Service Training Center

■ ETACS : Electronic Time Alarm Control System

ETACS controls following items ;

- Super lock function

- Panic function

- Two turn unlock

- Washer related wiper

- Variable Intermittent wiper

- Seat belt warning

- Ignition key hall illumination lamp control

- Power window time lag

- Battery saver (TNS function)

- Keyless receiver

Sorento

Page 42: - Technical Highlight - Chonan Technical Service Training Center

Rear Wiper Control

- There are two relays in the

controller to control the motor

rotation to clockwise or

counterclockwise according to the

potentiometer signal.

Sorento

Page 43: - Technical Highlight - Chonan Technical Service Training Center

Auto Light Control

- While the switch is in auto position

tail lamp and head lamp in on / off

automatically regardless of the

driver’s intention according to the

surrounding brightness.

Sorento

Page 44: - Technical Highlight - Chonan Technical Service Training Center

RAIN SENSOR

Sorento

Function

Detection of amount of rain - By the Refract Ratio - By the Rain drop times - By the Rain drop distance

Operation - Low, Mid, High speed – Auto mode - Automatic Intermittent operation - Selective Manual operating

Page 45: - Technical Highlight - Chonan Technical Service Training Center

Multi-meter

- Vehicle multi-meter is mounted on the roof trim giving driver accurate reading at a glance.

Operating Items

- Compass - Altitude - Barometric pressure - Ambient temperature

Sorento