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www.stoody.com
U.S. Customer Care: 800-426-1888 / FAX 800-535-0557Canada Customer Care: 905-827-4515 / FAX 800-588-1714
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WIRE AWS CLASSIFICATION
The wires are manufactured to AWS specification AWS 5.34 (see table on back cover). The wires are dual classified in the traditional AWS format as well as in ISO format.
Vertical-Up Fillet Welds made with 0.045" (1.2 mm) Stoody 625-T1
100% CO2
PRODUCTS AVAILABLE
Alloys equivalent to the Inconel® A, 82, 182, 622, 625, 686, and C276 compositions are currently available. Special alloys can also be made depending on volume/pricing considerations. Specific to Alloy 625, a low iron grade (625LI-T1) is also available.
Inconel® is a registered trademark of Special Metals and not affiliated with Stoody Company.
NICKEL BASED FLUX CORED WIRES
Stoody® Nickel Based Flux Cored Wires comprise a family of wires that can be used to weld and clad in those applications where nickel based solid wires for GMAW and stick electrodes for SMAW of equivalent composition are commonly used. The major advantages of the Stoody flux cored wires over the solid wire and stick electrode processes are:
■ Out-of-Position (OOP) Weldability: The Stoody wires incorporate a slag system that enable them to be run at significantly higher deposition rates when welding out-of-position when compared to solid wires or stick electrodes. Typical deposition rates are 1½ - 2 times higher than gas metal arc welding with solid wire and 2-3 times higher than SMAW.
■ Although the wires are designed primarily for OOP welding, they can also be used for welding in the flat/horizontal positions with higher deposition rates and better weld profiles than can be obtained with SMAW/GMAW.
■ Gases used are typically Ar-CO2 mixtures such as (75-25) although pure
CO2 may also be used. These gases are cheaper than gases typically used for solid wire welding such as pure Argon, Tri-mixes, etc.
■ OOP welding can be performed with standard constant voltage power sources. The ability to pulse is not required. 75Ar/25CO2
International Customer Care: 940-381-1212 / FAX 940-483-8178www.stoody.com
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TYPICAL APPLICATIONS
These wires have found the largest usage in applications where they have replaced solid wires and manual electrodes resulting in improved deposition rates and job efficiency.
Examples are: ■ Welding of 9% Nickel steel for LNG tanks ■ Cladding of reactor vessels ■ Dissimilar metal welding ■ Welding of high Molybdenum austenitic stainless steels in
scrubber fabrication
WELDING PARAMETERS
Constant Voltage DCEPElectrical Stick-Out: 3/8-1/2" (9-12 mm)
DEPOSITION RATES
Voltage: 25-26 voltsElectrical stick-out: 3/8-1/2" (9-12 mm)
WELDING PARAMETERS/DEPOSITION RATES
Stoody® Nickel Based Flux Cored wires can be welded in a manner similar to stainless flux cored wires. Conventional constant voltage power sources are adequate and there is no need for pulsing. Wires typically operate in the spray mode with 75Ar/25CO2
shielding and semi-spray with 100% CO2. Typically the Ar-CO2
mixture is preferred for OOP whereas 100% CO2
results in better penetration in thick section welds.
Typical deposition rates are shown in the chart. These are significantly higher than those for OOP welding with coated or solid wire electrodes.
PACKAGING
These wires are vacuum packaged and are available on 33 lb (15 kg) layer level wound wire spools.
0
2
4
6
8
10
12
14
16
18
0 100 200 300 400
Current (amps)
Dep
osi
tio
n R
ate
(lbs/
hr)
1/16" (1.6 mm)
0.045" (1.2 mm)
CURRENT(amps)
1/16" (1.6 mm)Flat 225/250 250-275
(6.3-6.9)26/27
200/225 200/250(5.0-6.3)25/26
175/200 375/400(9.4-10.0)25/26
150/175 300/325(7.5-8.2)25/26
1/16" (1.6 mm)VUP
0.045"(1.2 mm) Flat
0.045"(1.2 mm) VUP
VOLTAGE(volts)
WIRE FEED SPEEDipm (m/min)
Form No. 62-2508 (06/15/12) © 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in U.S.A.
U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 • International Customer Care: 940-381-1212
I N N O V AT I O N T O S H A P E T H E W O R L D ™T E C H N O L O G I E S ™
TYPICAL WIRE COMPOSITIONS AND MECHANICAL PROPERTIES
82-T1 182-T1 A-T1 625-T1 625LI-T1 C276-T1 622-T1Product ClassificationAWS A5.34-2007AWS Format
ENiCr3T1-1/-4 ENiCrFe3T1-1/-4 ENiCrFe2T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo4T1-1/-4 ENiCrMo10T1-1/-4
ISO Format TNI 6082-11/-14 TNI 6182-11/-14 TNI 6133-11/-14 TNI 6625-11/-14 TNI 6625-11/-14 TNI 6133-11/-14 TNi6022-11/-14
C 0.04 0.03 0.03 0.03 0.03 0.02 0.02
Mn 3.0 5.4 2.5 0.4 0.4 0.4 0.5
Si 0.4 0.3 0.3 0.3 0.3 0.2 0.2
Cr 19.0 16.0 15.0 22.0 22.0 15.4 21.3
Ni Bal Bal Bal Bal Bal Bal Bal
Mo -- -- 1.9 9.2 9.2 15.6 13.8
Nb 2.5 2.0 1.9 3.8 3.8 -- --
W -- -- -- -- --- 3.8 3.1
Fe 1.7 7.5 1.5 3.0 0.3 5.2 5.0
Yield Strength,ksi (MPa) 58 (400) 58 (400) 51 (340) 73 (503) 76 (524) 68 (452) 70 (470)
Tensile Strength,ksi (MPa) 89 (614) 94 (649) 89.5 (595) 118 (813) 117 (807) 106 (705) 103 (685)
Elongation, (%) 26 35 45 30 35 42 27
Charpy Impacts at -320 °F (-196°C), ft-lbs (joules)
-- 78 (109) 67 (92) 45 (61) 50 (70) 31 (42) --
Part Number, 1/16" (1.6 mm) 11872600 11916100 11896700 11872400 11977300 11964300 11965700
Part Number, 0.045" (1.2 mm) 11872700 11916200 11896500 11872500 11977400 11953700 11953800
Nickel Based Flux Cored Wires