02.42 25635-220-3ps-ss01-00001 steel.pdf

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    Technical Specification for Supply of Structural Steel and Miscellaneous Metal

    25635-220-3PS-SS01-00001-001

    Electronic documents, once printed, are uncontrolled and may become outdatedRefer to the electronic documents in Project InfoWorks stobambas for current revision

    BECHTEL Confidential BECHTEL 2011. All rights reserved

    Page 2 of 6

    TABLE OF CONTENTS

    Section Title Page

    1.0 GENERAL 32.0 ABBREVIATIONS 33.0 CODES AND STANDARDS 33.1 Peruvian Codes 33.2 American Society for Testing Materials (ASTM) 43.3 Project Specifications 44.0 MATERIALS 45.0 CONNECTIONS 46.0 HIGH - STRENGTH BOLTING 57.0 WELDING 58.0 FABRICATION 59.0 SHOP AND ERECTION DETAIL DRAWINGS 510.0 PAINTING AND GALVANIZING 611.0 MARKING AND COLOR CODING 612.0 SHOP INSPECTION AND TESTING 613.0 PROGRESS MONITORING AND REPORTING 6

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    Technical Specification for Supply of Structural Steel and Miscellaneous Metal

    25635-220-3PS-SS01-00001-001

    Electronic documents, once printed, are uncontrolled and may become outdatedRefer to the electronic documents in Project InfoWorks stobambas for current revision

    BECHTEL Confidential BECHTEL 2011. All rights reserved

    Page 3 of 6

    1.0 GENERAL

    This technical specification applies only to Las Bambas Project of Xstrata Tintaya S.A.

    and establishes the quality of materials and workmanship; additionally defines howquality is measured for furnishing, fabricating and delivering structural steel andmiscellaneous metal for structures.

    This specification is must be used in conjunction with the latest revision of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    2.0 ABBREVIATIONS

    Additionally to abbreviations listed on section 2.0 of General Specification for Supply of

    Structural Steel and Miscellaneous Metal N 3SS-SS00-00001, add the following:NTP Norma Tcnica Peruana.

    RNE Reglamento Nacional de Edificaciones, Ministerio de la Vivienda, Per.

    OSHA Occupational Safety & Health Administration.

    3.0 CODES AND STANDARDS

    It shall apply the codes, standards and specifications, listed on section 3.0 of GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    In case of differences between the different codes, the most demanding shall govern.

    Additionally, consider the following codes and standards:

    3.1 Peruvian Codes

    E090 Estructuras Metlicas - Reglamento Nacional de Edificaciones.

    G050 Seguridad durante la Construccin - Reglamento Nacional deEdificaciones.

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    Technical Specification for Supply of Structural Steel and Miscellaneous Metal

    25635-220-3PS-SS01-00001-001

    Electronic documents, once printed, are uncontrolled and may become outdatedRefer to the electronic documents in Project InfoWorks stobambas for current revision

    BECHTEL Confidential BECHTEL 2011. All rights reserved

    Page 4 of 6

    3.2 American Society for Testing Materials (ASTM)

    ASTM A1011-08 Standard Specification for Steel, Sheet and Strip, Hot-Rolled,

    Carbon, Structural, High- Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength

    ASTM A759-05 Standard Specification for Carbon Steel Crane Rails

    3.3 Project Specifications

    3SS-SS00-00001 General Specification for Supply of Structural Steeland Miscellaneous Metal

    25635-220-3PS-SS01-00002 Technical Specification for Work Process forDetailing Structural Steel

    25635-220-3PS-SS02-00001 Especificacin Tcnica montaje acero estructural,placa colaborante y acero miscelneo.

    25635-220-3PS-NX00-00001 Technical Specification for Shop Priming andPainting

    25635-220-3PS-AFPP-00001 Especificacin Tcnica para Carta de Colores paraArquitectura Proyecto Las Bambas.

    4.0 MATERIALS

    The materials shall comply with the requirements specified in Section 4.0 of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    Additionally, consider the following requirements:

    Grating shall be of steel welded with rectangular opening and electro forged joints.Will be of type indicated in design drawings and/or TEKLA models and shall beaccording to ANSI/NAAMM MBG 531 and 532 for heavy duty. Grating for stair treadsshall have flat plate nosing with step cover nonskid. Fastening of grating shall be withHILTI standard X-FCM grating disk and EM8 threaded studs, or equal approvedsystem.

    The following substitutions will be acceptable for the projects structural steel:

    Sections Specified Material Substitute MaterialW-Shapes ASTM A36 ASTM A992 *Angles, Channels, & Flats ASTM A36 ASTM A529-50Plates ASTM A36 ASTM A572-50Tube Sections ASTM A501 ASTM A500-BHandrail ASTM A53-A ASTM A500-B Sch.40

    * Note: For structural members using A992 in place of A36, connection plate materialfor these members connections must be furnished with ASTM A572-50.

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    Technical Specification for Supply of Structural Steel and Miscellaneous Metal

    25635-220-3PS-SS01-00001-001

    Electronic documents, once printed, are uncontrolled and may become outdatedRefer to the electronic documents in Project InfoWorks stobambas for current revision

    BECHTEL Confidential BECHTEL 2011. All rights reserved

    Page 5 of 6

    Shear connectors for composite slabs shall be HILTI X-HVB or equivalent installedin accordance to indications of the manufacturer.

    5.0 CONNECTIONS

    Connections shall comply with the requirements specified in Section 5.0 of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    6.0 HIGH - STRENGTH BOLTING

    It shall comply with the requirements specified in Section 6.0 of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-

    00001.

    Additionally, consider the following requirement:

    The bolts, nuts, and washer shall be galvanized, in accordance with StandardSpecification ASTM F1852.

    7.0 WELDING

    The process of welding shall comply with the requirements specified in Section 7.0 of theGeneral Specification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001

    8.0 FABRICATION

    The process of fabrication shall comply with the requirements specified in Section 8.0 ofthe General Specification for Supply of Structural Steel and Miscellaneous Metal N3SS-SS00-00001.

    Additionally, consider the following requirement:

    Holes shall be provided to suit future work and equipment mounting, where shown.

    9.0 SHOP AND ERECTION DETAIL DRAWINGS

    Models and drawings shall be prepared using Technical Specification 25635-220-3PS-SS01-00002 for Work Process for Detailing Structural Steel.

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    Technical Specification for Supply of Structural Steel and Miscellaneous Metal

    25635-220-3PS-SS01-00001-001

    Electronic documents, once printed, are uncontrolled and may become outdatedRefer to the electronic documents in Project InfoWorks stobambas for current revision

    BECHTEL Confidential BECHTEL 2011. All rights reserved

    Page 6 of 6

    10.0 PAINTING AND GALVANIZING

    It shall comply with the requirements specified in Section 10.0 of the General

    Specification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    Painting of structural steel shall be class A-2 in accordance with the TechnicalSpecification 25635-220-3PS-NX00-00001 for Shop Priming and Painting.

    Finish painting colors shall be in accordance with Especificacin Tcnica para Cartade Colores para Arquitectura Proyecto Las Bambas, 25635-220-3PS-AFPP-00001

    No paint areas shall be noted on the fabrication drawings

    11.0 MARKING AND COLOR CODING

    Prior to shipment, all pieces shall be piece marked by stamping and substantialtagging. Piece marks shall be referenced to marks shown on erection drawingsand/or TEKLA models. On long members, piece marks shall be repeated at bothends and also at approximately 6 meter intervals. In addition, all pieces shall have abarcode label sticker permanently adhered and resistant to weather and handlingconditions of the piece.

    Piece marks and barcode labels will be establish as per Technical Specification25635-220-3PS-SS01-00002 for Work Process for Detailing Structural Steel.

    12.0 SHOP INSPECTION AND TESTING

    It shall comply with the requirements specified in Section 12.0 of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

    Additionally, consider the following requirement:

    Charpy V-Notch (CVN) testing shall be performed in accordance with the standardprotocol put forth by both AISC 360-05 (including but not limited to A3.1c, A3.1d, andJ2.6) and AISC 341-05 (including but not limited to section 6.3).

    13.0 PROGRESS MONITORING AND REPORTING

    It shall comply with the requirements specified in Section 13.0 of the GeneralSpecification for Supply of Structural Steel and Miscellaneous Metal N 3SS-SS00-00001.

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