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Page 1: 02.44 25635-220-3PS-NX00-00001 Paint.pdf
Page 2: 02.44 25635-220-3PS-NX00-00001 Paint.pdf

Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

BECHTEL Confidential © BECHTEL 2010. All rights reserved

Page 2 of 17

TABLE OF CONTENTS

Section Title Page

1.0 SCOPE 3 2.0 CODES AND STANDARDS 4 3.0 SUBMITTALS 5 4.0 PAINT MATERIALS 6 5.0 SURFACE PREPARATION 8 6.0 PAINT APPLICATION, GALVANIZING, AND INSPECTION 9 7.0 COATING SCHEDULE (See Table 1) 11 8.0 TOUCH-UP WORK 14 9.0 HANDLING AND STORAGE 15 10.0 FINISHED PAINTING COLORS 15

Page 3: 02.44 25635-220-3PS-NX00-00001 Paint.pdf

Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

BECHTEL Confidential © BECHTEL 2010. All rights reserved

Page 3 of 17

1.0 SCOPE

1.1 This specification establishes the minimum requirements for shop priming and painting for the different areas within the project. The specification scope covers the surface preparation, priming, and painting of engineered equipment, tanks, vessels, and shop fabricated structural steel, piping and plateworks at Las Bambas Project for Xstrata Tintaya S.A.

The terms "Shop Priming" and "Painting" define the extent of the Seller's painting responsibility prior to his release of the equipment to the Buyer. The term "shop" does not limit the work location to the Seller's shop, since the work may be performed at a subcontractor's or supplier's facility under the Seller's shop control. However, this specification does not apply to field painting at the jobsite.

1.2 The following surfaces shall be prepared and painted by Seller in accordance with the Coating Schedule (section 7.0 of this Specification), unless otherwise noted:

1.2.1 Structural and miscellaneous steel items, including ladders, platforms, handrails, beams, columns, stairs, clips, brackets and supports.

1.2.2 Exterior surfaces of carbon-steel tanks, vessels, platework, exposed ductwork, apparatus and piping unless noted below.

1.2.3 In general, all exposed non-machined surfaces of carbon steel or cast iron.

1.3 Machinery, motors, electrical and control panels, valves, and equipment may be prepared and painted according to Manufacturer's standard procedures, if those procedures provide a coating system suitable for the intended service conditions, as determined by Buyer.

1.4 The following surfaces shall not be painted:

1.4.1 Nonferrous metal such as aluminum, copper, or brass.

1.4.2 Stainless or alloy steel.

1.4.3 Glass, tile or ceramic surfaces.

1.4.4 Valve stems, rotating shafts or other machined contact surfaces.

1.4.5 Inside surfaces of chutes, launders, vessels, apparatus and piping except where specified.

1.4.6 Inside surfaces of carbon steel storage tanks, except where specified.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

BECHTEL Confidential © BECHTEL 2010. All rights reserved

Page 4 of 17

1.4.7 Galvanized surfaces.

1.4.8 Areas within 2 in. of surfaces to be welded after coating.

1.4.9 Nameplates.

1.4.10 Non jacketed elastomer insulation.

1.4.11 Instruments.

1.4.12 Steel Structures Embed (shear key).

1.4.13 Plates for slip critical joints.

1.5 All surfaces not being painted as listed in the preceding paragraph shall be kept entirely free of paint and protected from damage during surface preparation and painting operations.

2.0 CODES AND STANDARDS

2.1 The quality of items and services shall meet the requirements of this specification, the applicable codes and standards, and project procurement documents. If these requirements conflict with Seller’s normal procedures, the former shall govern.

2.2 The galvanizing applicator shall be a galvanizing specialist with experience in the

application of zinc coatings by the hot-dip method. The work shall result in galvanized surfaces free of blisters, bare spots, flux, ash inclusions, and other evidence of poor workmanship.

2.3 Referenced code and standards shall be the latest revision, unless otherwise agreed to by Buyer.

SSPC-AB-1 Mineral and Slag Abrasives SSPC-SP-1 Solvent Cleaning SSPC-SP-3 Power Tool Cleaning SSPC-SP-5 White Metal Blast Cleaning SSPC-SP-6 Commercial Blast Cleaning SSPC-SP-8 Pickling SSPC-SP-10 Near White Blast Cleaning SSPC-SP-11 Power Tool Cleaning to Bare Metal

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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Page 5 of 17

SSPC-PS Guide to Zinc-Rich Coating Systems

(Guide 12.00)

SSPC-PA-2 Measurement of Dry Paint Thickness with Magnetic Gages

SSPC-VIS-1-89 Pictorial Surface Preparation Standards for Painting Steel Surfaces

ASTM A123 Specification for Zinc (Hot dipped Galvanized) Coatings on

Iron and Steel Hardware. ASTM A153 Standard Specification for Zinc Coating (Hot-dip) on Iron and

Steel Hardware. ASTM A385 Standard Practice for Providing High Quality Zinc Coatings

(Hot-Dip). ASTM A563 Carbon and Alloy Steel Nuts. ASTM B6 Specification for Zinc (Slab Zinc) ASTM D4417 Field Measurement of Surface Profile of Blast Cleaned Steel. ASTM D4285 Test Method for Indicating Oil or Water in Compressed Air. ASTM D4541 Standard Test Method for Pull-Off Strength of Coatings Using

Portable Adhesion Testers. ASTM E337 Test for Relative Humidity by Wet-and-Dry-Bulb Psychrometer AWWA C210 American Water Works Associations: “Liquid Epoxy Coating

Systems for the Interior and Exterior of Steel Water Pipelines”.

3.0 SUBMITTALS

3.1 Seller shall identify the specific products by manufacturer and catalog number and submit written procedures with the manufacturer’s latest published data sheets, application instructions, and Material Safety Data Sheets (MSDS) attached.

3.2 Seller's written procedures shall include provisions for storage, handling, surface preparation, environmental control, application, touch-up and repair, curing, and inspection of the coating system. These procedures shall be submitted for Buyer's review and permission to proceed prior to use. Conflicts, if any, between the coating manufacturer's recommendations and this specification shall be brought to the attention of the Buyer for resolution.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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Page 6 of 17

3.3 If the equipment or component supplier proposes a “manufacturer’s standard” coating system in lieu of the specified system, Seller shall submit details of the proposed system as required in paragraphs 3.1 and 3.2, above. As a minimum, the surface preparation and application of the proposed system shall be in accordance with the coating manufacturer’s latest published instructions.

4.0 PAINT MATERIALS

4.1 The material shall be delivered to the applicator in the manufacturer's original containers bearing the manufacturer's name, brand number, batch number, shelf life expiration date, and date of manufacture.

4.2 Materials shall be stored in accordance with the manufacturer's latest published instructions and shall be protected from damage, moisture, direct sunlight and temperatures below 4°C (40°F) and above 38°C (100°F), or as directed by the manufacturer's instructions, whichever is more stringent.

4.3 Materials shall be used within 12 months of their manufacture and in no case shall be used after the manufacturer's recommended shelf life.

4.4 The following inorganic zinc primers are approved for use as specified in Section 7.0, Coating Schedule:

Manufacturer Product Revesta Revesta D9 FT Carboline Carbozinc 11 HS Jotun Resit 78 (For B-1 coating class only) Sherwin Williams Ceresita

Zinc Clad 60 Cerezinc Z85

Valspar MZ7 (V13F12) International Paint Interzinc 22

4.5 All coatings applied to any one surface or piece of equipment shall be products of a single manufacturer.

4.6 Where finish painting is required for tanks, platework or miscellaneous shop-fabricated items, the following paints are approved as touch up (TU), intermediate coat (IC) and finish coat (FC) for application over their corresponding primer as listed in paragraph 4.4 of this Section.

Manufacturer Designation Product Revesta TU Amercoat 68HS Zinc Rich Epoxy IC&FC Revesta 340 Epoxy FC Revesta 282

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

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Page 7 of 17

Carboline TU Carboline 858 Zinc Rich Epoxy IC & FC Carboline 893 Epoxy FC Carboline 134 HS Urethane Jotun TU Barrier (For B-2 coating class only) IC & FC Jotamastic 87 FC Hardtop AS Sherwin Williams TU Zinc Clad IV PE IC & FC Macropoxy 646 Epoxy autoimprimante FC Acrolon 218 HS o SUMATANE HS –

Esmalte Poliuretano Ceresita TU Zinc Rich epoxy cersa E23 IC&FC Ceremastic 2000 FC Acripol Cersa P70 Valspar TU Valspar 13F4 Zinc Rich Epoxy IC & FC Val-Chem V89 Series Epoxy FC V-Thane 54 Series Urethane International Paint TU Interzinc 52 IC & FC Interseal 670 HS FC Interthane 990

Refer to coating classes A-2 and A-3 (Section. 7.2 of this Specification) for the conditions of service under which the above paints can be used.

4.7 Products equivalent to those specified may be substituted on receipt of prior written permission from the Buyer. The manufacturer's product data and application instructions shall be submitted with the permission request for each proposed substitute material.

4.8 The zinc used for the galvanizing bath shall conform to ASTM B6 and shall at least be equal to the grade designated as “Prime Western.” The galvanizing bath shall contain not less than 98.0% Zinc by weight. Galvanized surfaces shall be touched up with Zinc Rich Epoxy primer.

4.9 Mineral and slag abrasives shall meet the requirements of SSPC-AB-1. Chilled iron shot may be used in a mixture with steel grit. Re-circulated shot and grit may be used.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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Page 8 of 17

5.0 SURFACE PREPARATION

5.1 Steel surfaces to be painted shall be prepared in accordance with the Steel Structures Painting Council Specifications as specified in the Coating Schedule in Section 7.0 of this Specification.

5.2 All surfaces shall be free of surface moisture, dust, oil, grease, salts, weld flux and spatter, mill scale, rust, loose paint or other contaminants when paint is applied.

5.3 Where abrasive blast cleaning is specified, prepared surfaces shall be painted before any visible rusting or other deterioration of the surface occurs. Abrasive blast cleaning shall not be permitted when surfaces are less than 3°C (38°F) above dew point, or when the relative humidity is greater than 90%.

5.4 Abrasives used for blast cleaning shall be clean, dry and free of oil or other contaminants. The particle size shall be capable of producing the specified anchor profile. Recycled sand and cast iron or malleable iron shot shall not be used.

5.5 Surface profile shall be measured in accordance with the requirements of ASTM D4417.

5.6 Sharp edges (90°) shall be chamfered, broken or radiused to produce a smooth rounded contour. Weld defects shall be repaired before cleaning or coating. Weld spatter shall be removed and welds rounded or contoured to obtain a smooth radius.

5.7 Prior to abrasive blast cleaning, oil, grease and other contaminants shall be removed by solvent cleaning in accordance with SSPC-SP-1.

5.8 Burrs, slivers, scabs and weld spatter visible after blast cleaning shall be removed, and repaired areas shall be reblasted to specification.

5.9 The compressed air system used to prepare the substrate and apply coating materials shall be as follows:

5.9.1 Air supply lines shall be equipped with effective traps to remove moisture and oil.

5.9.2 Prior to using compressed air, the quality of the air downstream of the separator shall be tested by blowing the air onto a clean white blotter or cloth for two minutes, in accordance with the requirements of ASTM D4285, to check for any contamination, oil, or moisture. This test shall be performed at the beginning and end of each shift and at not less than four-hour intervals. The test also shall be made after any interruption of the air compressor operation or as required by the Buyer. The air shall be used only if the test indicates no visible contamination, oil, or moisture. If contaminants are evident, the equipment deficiencies shall be corrected and the air stream shall be re-tested. Separators shall be bled continuously. All lines shall be tested individually prior to use.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

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Page 9 of 17

5.9.3 Surfaces which are determined to have been blasted or blown down with contaminated air shall be reblasted with clean air and abrasive.

5.10 Surfaces to be galvanized shall be prepared as follows:

5.10.1 Prior to galvanizing, all mating surfaces shall be seal welded and all holes shall be oversized by 1.6 mm (1/16 in). Hot-dipped galvanized nuts shall be tapped oversize in accordance with ASTM A563, except that the maximum over-tapping shall not exceed 20% of the minimum over-tapping. Galvanized nuts shall be lubricated in accordance with ASTM A563.

5.10.2 Surfaces to be hot-dip galvanized shall be pickled to meet the requirements of SSPC-SP-8 or abrasive blast cleaned to meet the requirements of SSPC-SP-10.

5.10.3 Pickled surfaces shall be allowed to dry after the final rinse prior to hot dip galvanizing.

6.0 PAINT APPLICATION, GALVANIZING, AND INSPECTION

6.1 The first coat shall be applied by spray. Where practical, all other coats of paint shall be spray applied also. The minimum and maximum curing time between coats shall be in accordance with the coating manufacturer's latest published instructions.

6.2 Paint shall be applied only within the following temperature and relative humidity limits:

Material Air Temp. Surface Temp. Dew Point Relative Humidity Inorganic zinc primer

4-35oC (40-95°F)

4-35oC (40-95°F)

At least 3oC (38°F) Below

Surface Temp.

40-90%

Epoxy and urethane intermediate, touch-up and finish coats

10-35oC (50-95°F)

10-35oC (50-95°F)

Below Surface Temp.

At least 3oC (38°F)

85% Maximum

Manufacturer’s standard paints: Acceptable conditions as established by paint manufacturers.

6.3 All paint shall be mixed, thinned, applied and cured in accordance with the manufacturer's latest published instructions. In case of conflict between this specification and the manufacturer's instructions, Buyer shall determine which procedure to follow.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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6.4 Each component shall be mixed separately prior to mixing of combined materials. Only complete, pre-measured units shall be mixed. After straining, mixed material shall be agitated to keep solids in suspension. Mixed material shall be applied within the manufacturer's latest published pot life time.

6.5 Coatings shall not be applied when there is moisture on the surface or where airborne dust can contaminate the freshly coated surface.

6.6 Erection markings (Bar code firmly attached) shall be applied only after the coating has cured hard.

6.7 The paint shall be applied at the Dry Film Thickness (DFT) specified in the Coating Schedule, Section 7.0 of this specification. The DFT shall be measured with a Mikrotest FIM/102 or approved equivalent, in accordance with SSPC-PA-2.

6.8 Galvanizing:

6.8.1 Galvanizing shall be performed only after the section to be galvanized is completely assembled. Assembly of sections to be galvanized shall be to the largest section that can be hot-dip galvanized. Components of bolted assemblies shall be galvanized separately. Edges requiring field welding shall be protected from galvanizing for a distance for 25 mm (1 in.) from the edge.

6.8.2 Precautions outlined in ASTM A385 to obtain high quality galvanized coatings shall be observed. It shall be Seller’s responsibility to safeguard against embrittlement and warpage. Potential problems that require a design modification shall be brought to Buyer’s attention before proceeding

6.8.3 Steel surfaces other than bolts, nuts, and washers, shall be hot dipped galvanized in accordance with ASTM A123 to obtain a minimum of 1.0 oz of zinc on each galvanized surface. This will provide a DFT of 43 microns (1.7 mils) for the zinc coating.

6.8.4 Nuts, bolts, washers, and miscellaneous steel hardware shall be hot dip galvanized in accordance with ASTM A153. Female threaded openings shall be re-tapped after galvanizing. Bolts and other items with male threads shall not be re-tapped.

6.8.5 Fabricated assemblies shall be totally immersed in the zinc bath. Dipping of assemblies in more than one operation is not allowed.

6.8.6 Zinc coatings shall be free of voids, blisters, flux spots, inclusions, dross, acid, and black spots. The zinc shall be well adhered to the steel so that it may not be removed during normal handling and erection activities. Lumps, globules, or heavy deposits of zinc that could interfere with the assembly operation or the part’s intended use are not allowed.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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Page 11 of 17

6.9 Coatings, other than galvanizing, shall be free of runs, sags, voids, drips, over-spray, loss of adhesion, blistering, peeling, flaking, mudcracking, or inadequate cure. Defects shall be corrected as they are detected during applications.

6.10 Inorganic zinc prime coats shall be tested for hardness and adequate cure by the following method. After the primer has been allowed to cure for re-coating in accordance with the manufacturer's latest published instructions, the surface of the primer shall be scratched with the edge of a coin held at an approximate 60 to 70° angle to the surface, using moderate force. When properly cured, the inorganic zinc primer shall show a metallic sheen where the surface was scratched and no more than a very small amount of zinc powder shall be removed from the coated surface.

6.11 Coated and galvanized items shall be stored off the ground and protected from damage during lifting or handling. Non-abrasive supports shall be used for shipment and storage.

6.12 Seller shall furnish ample materials for touch up and repair of shop coats (by others) after field erection. Coating materials used for touch up and repair shall be the same as those originally applied, unless otherwise noted.

7.0 COATING SCHEDULE (SEE TABLE 1)

7.1 The surface preparation and paint to be applied are dependent upon the service conditions and protection required, and shall be as specified here-under.

7.2 The following coating classes shall apply to uninsulated surfaces with up to 93°C (200°F) operating temperature:

7.2.1 Coating Class A-1:

These coatings shall be suitable for use only in the environmental zones recommended in SSPC-PS Guide 12.00.

Surface Preparation: Near White Metal Blast Cleaning SSPC-SP-10 for dry zones and White Metal Blast Cleaning SSPC-SP-5 for wet zones. Anchor profile 25 to 75 microns (1 to 3 mils) as measured with Keane-Tator profile comparator, or Testex Press-o-Film Replica Tape.

Prime Coat: Inorganic zinc primer, 75 to 130 microns (3 to 5.0 mils) Dry Film Thickness.

Touch-up: The same inorganic zinc and DFT as prime coat. Surface preparation to be SSPC-SP-6 or SSPC-SP-11.

Finish Coat(s): None

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

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Page 12 of 17

7.2.2 Coating Class A-2:

Surface Preparation:

In general, with exception of the structural steel, shall be: Near White Metal Blast Cleaning SSPC-SP-10 for dry zones and White Metal Blast Cleaning SSPC-SP-5 for wet zones. Anchor profile 25 to 75 microns (1 to 3 mils) as measured with Keane-Tator profile comparator or Testex Press-o-Film Replica Tape.

In the case of the structural steel shall be: Commercial Blast Cleaning SSPC-SP-6 (for dry and wet zones). Anchor profile 25 to 75 microns (1 to 3 mils) as measured with Keane-Tator profile comparator or Testex Press-o-Film Replica Tape.

Prime Coat: Inorganic zinc primer, 75 to 100 microns (3 to 4 mils) Dry Film Thickness.

Touch-up: Zinc Rich Epoxy, 75 to 150 microns (3 to 6 mils), followed by the finish coats as originally applied. Surface preparation of base metal per SSPC-SP-10 or SSPC-SP-11.

Finish Coat(s): Epoxy finish coat, 100 to 150 microns (4 to 6 mils) dry film over the existing zinc primer, applied in according to manufacturer's latest published instructions, producing a film free of pinholes visible to the naked eye and free of defects listed in paragraph 6.9 of this Specification.

7.2.3 Coating Class A-3:

Surface Preparation: Near White Metal Blast Cleaning SSPC-SP-10 for dry zones and White Metal Blast Cleaning SSPC-SP-5 for wet zones. Anchor profile 25 to 75 microns (1 to 3 mils) as measured with Keane-Tator Profile comparator or Testex Press-o-Film Replica Tape.

Prime Coat: Inorganic zinc primer, 75 to 100 microns (3 to 4 mils) Dry Film Thickness.

Touch-up: Zinc Rich Epoxy, 75 to 150 microns (3 to 6 mils) Dry Film Thickness. Surface preparation to be SSPC-SP-6 or SSPC-SP-11.

Intermediate Epoxy intermediate coat, Coat: 100 to 150 microns (4 to 6 mils) Dry Film Thickness over the existing zinc primer, applied in accordance with the manufacturer's latest published instructions and producing a film free of pinholes visible to the naked eye and defects listed in paragraph 6.9 of this Specification.

Finish Coat(s) Urethane, 50 to 65 microns (2 to 2.6 mils) Dry Film Thickness over the intermediate epoxy applied in accordance with the manufacturer's latest published instructions and producing a film free of pinholes visible to the naked eye and defects listed in paragraph. 6.9 of this Specification.

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Technical Specification for Shop Priming and Painting

25635-220-3PS-NX00-00001-000

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7.3 The following coating class shall apply to uninsulated surfaces with 93°C to 400°C (200°F to 750°F) operating temperature:

7.3.1 Coating Class B-1:

These coatings shall be suitable for use only in the environmental zones recommended in SSPC-PS Guide 12.00.

Surface Preparation: Near White Metal Blast Cleaning SSPC-SP-10 for dry zones and White Metal Blast Cleaning SSPC-SP-5 for wet zones with a 25 to 75 microns (1 to 3 mils) anchor profile as measured with a Keane-Tator profile comparator or Testex Press-o-Film Replica Tape.

Prime Coat: Inorganic zinc primer, 75 to 130 microns (3 to 5 mils) Dry Film Thickness.

Touch-up: Same Inorganic Zinc and DFT as prime coat. Surface preparation to be SSPC-SP-10 or SSPC-SP-11.

Finish Coat(s): None.

Colors: As per prime coat standard.

7.3.2 Coating Class B-2:

Surface Preparation: Near White Metal Blast Cleaning SSPC-SP-10 for dry zones and White Metal Blast Cleaning SSPC-SP-5 for wet zones with a 25 to 75 microns (1.0 to 3.0 mils) anchor profile as measured with a Keane-Tator profile comparator or Testex Press-o-Film Replica Tape.

Prime Coat: Inorganic zinc primer, 40 to 65 microns (1.6 to 2.6 mils) Dry Film Thickness.

Intermediate (first coat), 125 microns (5 mils)

Intermediate (second coat), 125 microns (5 mils)

Touch-up: Same Inorganic Zinc and DFT as prime coat. Surface preparation to be SSPC-SP-10 or SSPC-SP-11.

Finish Coat(s): Urethane topcoat, 75 microns (3 mils) dry film over intermediate coat in accordance with manufacturer’s latest published instructions and producing a film free of pinholes visible to the naked eye and defects listed in paragraph 6.9 of this Specification.

Colors: - For primer coat as per prime coat standard

- For finish coat as per section 9 of the specification

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Technical Specification for Shop Priming and Painting

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7.4 The following coating class applies to hot-dip galvanized surfaces. This class may be used in lieu of inorganic zinc primer for classes A-2 and A-3.

7.4.1 Coating Class C-1

Surface Preparation: Pickled in accordance with SSPC-SP-8 or abrasive blasted to meet the requirements of SSPC-SP-10.

Galvanizing: In accordance with ASTM A123 or A153, as appropriate for the item being galvanized. The minimum weight of zinc shall be 1.0 oz on every surface, to produce a minimum thickness of 43 microns (1.7 mils).

Touch-up: Surface prepared in accordance with SSPC-SP-3, SSPC-SP-11, or SSPC-SP-6. Apply Zinc Rich Epoxy, 75-150 microns (3.0 to 6.0 mils).

Intermediate Coat/Finish Coat:

1. Same as for Classes A-2 and A-3 when galvanizing is used in lieu of inorganic zinc primer.

2. None when galvanizing is used in lieu of inorganic zinc primer for

Class A-1.

8.0 TOUCH-UP WORK

8.1 Where the coating is damaged, the damaged area shall be cleaned to remove all rust, dirt, oil, grease, or other contaminants. This not consider paint repair per erroneous application.

8.2 Surface cleaning shall be as follows:

8.2.1 The surface shall be cleaned per SSPC-SP-1. Exposed base metal shall be abrasive blasted to meet original requirements or power tool cleaned to meet the requirements of SSPC-SP-11.

8.2.2 Vacuum blast, 3M Clean-N-Strip, needle guns, 18-24 grit flapper wheels, or similar tools that both roughen and clean the metal surface and surrounding sound coating are acceptable.

8.3 The surrounding sound coating shall be feathered for approximately 25 mm (1”). The remainder of the overlap area shall be cleaned and prepared as necessary and in accordance with the coating manufacturer's latest published instructions. Surrounding coatings not to be overlapped shall be protected from damage caused by surface preparation.

8.4 Coating Class A-1 and B-1 zinc primer shall be repaired with the same inorganic zinc as was originally applied to restore the specified Dry Film Thickness. Coating Class A-2,

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Technical Specification for Shop Priming and Painting

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A-3, and C-1 zinc primer shall be repaired using the specified zinc rich epoxy touch-up material.

8.5 Coating Class A-2 (finish) and A-3 (intermediate) epoxy shall be repaired using the specified epoxy intermediate/finish coat material to restore the specified Dry Film Thickness.

8.6 Coating Class A-3 polyurethane finish coat shall be repaired using the specified urethane finish coat to restore the specified Dry Film Thickness.

8.7 Application of all touch-up materials shall be in accordance with the coating manufacturer's latest published instructions. Minor repairs less than 1 square foot in area may be made using brush application.

9.0 HANDLING AND STORAGE

9.1 Coating materials shall be delivered to the field in the manufacturer’s original unopened containers showing a legible product designation, batch number, and date of manufacture. Containers which are damaged such that the contents are exposed shall not be used.

9.2 Containers of coatings or components shall not be opened except for immediate use. The materials shall be used within 12 months of their manufacture and in no case shall exceed the manufacturer’s recommended shelf life.

9.3 Coated surfaces shall be protected from damage during lifting or handling. Non abrasive supports shall be used for shipment and storage. Coated items shall be supported off the ground prior to installation or field erection. Chains and wire ropes shall not be used as tie-downs. Coated surfaces shall be adequately padded to prevent damage from tie-downs during shipping.

10.0 FINISHED PAINTING COLORS

10.1 The finish painting colors shall be in accordance with General Specification “Colors Use and Codes”, that will be issue later.

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Technical Specification for Shop Priming and Painting 25635-220-3PS-NX00-00001-000

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Page 16 of 17

Coating Coats Required Items Covered (Listing is not limiting)

Indoors/ Outdoors

Exposure to splash/spilling from corrosive

liquids

Dry Film Thickness Microns (mils)

Class Prime Interm.

Finish Prime Intermediate

Finish Touch-up

A-1

Yes No No

Custom shop fabricated: Tanks, platework, piping, dust collectors, duct work, unfired pressure vessels, safety & fire protection equip., structural steel, conveyor misc. steel, ladders, platforms, grating, etc. These coatings shall be suitable for use in the following environmental zones, interior or exterior normally dry; fresh or salt water frequently wet; neutral atmospheric chemical exposures pH 5 to 10. These coatings shall not be used in the followings environmental zones: acidic (pH 2 to 5) and alkaline (pH 10 to 12) atmospheric chemical exposures. For additional information see recommendations in SSPC-PS Guide 12.00.

Indoors/ outdoors

No 75 to 130

(3 to 5 )

N/A N/A Same as prime

A-2 Yes No Yes Same as A-1 Indoors/ outdoors No 75 to 100

(3 to 4 ) N/A 100 to 150 (4 to 6)

75 to 150 (3 to 6)

A-3 Yes Yes Yes Same as A-1 Indoors/ outdoors

Yes 75 to 100 (3 to 4 )

100 to 150 (4 to 6)

50 to 65 (2 to 2.6)

75 to 150 (3 to 6)

TABLE 1(Continues in next page)

Page 17: 02.44 25635-220-3PS-NX00-00001 Paint.pdf

Technical Specification for Shop Priming and Painting 25635-220-3PS-NX00-00001-000

Electronic documents, once printed, are uncontrolled and may become outdated. Refer to the electronic documents in Project InfoWorks stobambas for current revision.

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Page 17 of 17

B-1

Yes No No Port facilities, stacks, hoods, burners, etc.

These coatings shall be suitable for use in the following environmental zones, interior or exterior normally dry; fresh or salt water frequently wet; neutral atmospheric chemical exposures pH 5 to 10. These coatings shall not be used in the followings environmental zones: acidic (pH 2 to 5) and alkaline (pH 10 to 12) atmospheric chemical exposures. For additional information see recommendations in SSPC-PS Guide 12.00.

Indoors/ outdoors

No

75 to 130

(3 to 5)

N/A N/A Same as prime

B-2

Yes Yes Yes Port Facilities, including piping. Indoors/ outdoors

No

Exposure to coastal

environment

40 to 65

(1.6 to 2.6)

125 (5) 1st coat

125 (5) 2nd coat

75

(3)

Same as prime

C-1 Yes See Class C-1 des-cript.

See Class C-1 des-cript.

Ductwork, safety, and fire protection equipment, structural steel, conveyor, ladders, platforms, railing, grating, and misc. steel.

Indoors/ outdoors

No Galvanizing

43 (1.7)

See Class C-1

for description

See Class C-1 for

description

75 to 150

(3 to 6)

TABLE 1