03 prospekt drum dryer
TRANSCRIPT
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8/3/2019 03 Prospekt Drum Dryer
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Drum Dryers
DIEFFENBACHER GROUP
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8/3/2019 03 Prospekt Drum Dryer
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Capacity:
Range of application:
Constructioncharacteristics:
Dust collection:
Options:
Technicaladvantages:
Model TT - LL :without drop-out box
Model TT :with drop-out box
Single Pass - Drum dryer
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From 5 up to 65 t/h water evaporationUp to 75 t/h (b.d.) mechanical throughputFresh or recirculation air operation
Drying of wood particles, OSB strands, wafers, sawdust, bark,disintegrated seasonal annual crops and bio mass.
Drum diameter from 2.0 to 7.0 meterThick walled drum shellShovels and lifting blades at the inletAlternating sections of baffled internals and lifting bladesDrum drive with frequency controlled motor, rotation being transmittedvia friction chain or rack & pinion driveMinimal air leakage due to proven seal technologyLoad-switching and control systems including PLC and visualization,also for adjacent material handling systems
High - efficiency cyclonesWet electrostatic precipitators (WESP)Recuperative thermal oxidisers (RTO)
Individual or integrated predryer with heavy particle separationHot gas multi-cyclones for cleaning hot gases from grate firing systemsbefore entering the dryer systemBurning and/or mixing chambers with automatic sand/ash dischargeFrequency controlled main fan drive
Low dryer outlet temperatureLarge temperature gradient between drum in- and outletHuge capacityHigh standard of operating safety and reliabilityLow specific energy requirementInternals designed according to material characteristics
Low investment costsLow foundation arrangement of drumEasy maintenance
Easy assembling
In case of model TT most of the dried particles leave mainly the drumthrough gravity by a drop-outbox
Separation of finesReduced emissionsEasy adjustmentMore even moisturePossibility of mounting explosion panels (explosion release of drum)
Model LL : without drop-out box
Model TT : with drop-out box
Model TT : with drop-out box
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8/3/2019 03 Prospekt Drum Dryer
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withoutdrop-out box
Standard Installation
Single Pass Drum Dryer for OSB
Frequency controlled main driveAuxiliary drum drive, designed for emergency power operationHigh torque till 3200 KNm
Stable constructionFlexible paddle section design allows easy compensation of heat expansionEasy replacement of girth ring
Lower part of cyclone cone with flangeconnection for easy replacementProvided with certificated rupture disksExplosion proof constructionInlet spiral reinforced or made out of wear resistant material as option
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+
+
+
+
+
+
+
+
+
Drum drives with rack & pinion
Cyclones: for separation of particles and wood dust
3
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8/3/2019 03 Prospekt Drum Dryer
4/12
Single Pass Drum Dryer for OSB
Features: * Modular concept with Omega support discs and cruciform flight sections(patent pending) *
Optimal distribution of strandsDrying of longer and wider strands (OSB, OSL and LSL)Longer retention timeImproved heat contact with particles or strandsShortest assembling timePre-assembled reducing welding errorsAbsorbing heat stressesStable constructionNo creation of finesAccess to internal sectionsBetter drying efficiencyEfficient adjustments and controlNo plugging or sticking - no middle axes or shaftHigher capacity guaranteed - more than 85% open space inside drum
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Installation and Components
Easy accessSpace to maintain internalsLifting blades with changeable angle
+
+
+
Doors for maintenance and control
4
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8/3/2019 03 Prospekt Drum Dryer
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Dryers for wood particles designed for capacities from 10,000 kg/h to 75,000 kg/h of evaporated moisture.
Heat sources:
Burner Systems:
Combustion
chambers:
Energy Systems
+
+
+
+
+
+
+
+
+
+
+
+
+
Primary energy like natural gas, light and heavy oil or coal
Wood dust from screening and sanding linesHot gases from green energy and waste combustion (grate firing systems)
Exhaust gases from gas turbines and/or diesel engines for electric energy productionExhaust gases from thermal oil boiler
Heat recovery from dryer exhaust gases (pre-heating of combustion/cooling air)
Burner systems for wood dust, natural gas, light and heavy oil in any combination100 % stand alone burning of wood dust without pilot flame
Proven technology from well-known suppliersOutlet temperature of the hot gases below the melting point of the ash/sand
Horizontal arranged combustion chambers for burning natural gas,light and heavy oil with refractory lining
Vertical arranged, refractory lined combustion chambers with automatic sand/ashdischarge systems
- Proven design up to 75 MW- Low maintenance time
- Easy discharge of sand and ash- Low specific heat capacity
- Allows combination with other heat sources if possible
Vertical arranged steel combustion chambers with perforated plates
for mixing the hot gases with recycle air
- Proven design up to 50 MW- Low maintenance time
- Easy discharge of sand and ash- High efficiency (no cooling air required)- Excellent temperature control
- Reduced exhaust air
-
8/3/2019 03 Prospekt Drum Dryer
6/12
SCHENKMANN-PIEL-ENGINEERING-GMBHBrgerbuschweg 1D-51381 LeverkusenTel. +49 (0) 2171 3996-0Fax +49 (0) 2171 3996-99E-mail: [email protected]
COMPANYS LOCATION
LOCATIONS OF DIEFFENBACHER-GROUP
www.sp-e.de
DIEFFENBACHER GMBH + CO.KGHeilbronner Strae 20
D-75031 EppingenTel. +49 (0) 7262 65-0Fax Holzplattentechnik +49 (0) 7262 65-377Fax Umformtechnik +49 (0) 7262 65-297E-mail: [email protected]
DIEFFENBACHER GMBH + CO.KGBetriebssttte PfungstadtWerner-von-Siemens-Strae 2D-64319 PfungstadtTel. +49 (0) 6157 803-0Fax +49 (0) 6157 803-109E-mail: [email protected]
DIEFFENBACHERMASCHINENFABRIK GMBH
Gewerbestrae 29D-75059 ZaisenhausenTel. +49 (0) 7258 609-0Fax +49 (0) 7258 8751E-mail: info@dieffenbacher-zaisenhausen.dewww.dieffenbacher-zaisenhausen.de
SCHENKMANN-PIEL-ENGINEERING GMBHBrgerbuschweg 1
D-51381 LeverkusenTel. +49 (0) 2171-3996-0Fax +49 (0) 2171-3996-99E-mail: [email protected]
KARLE + JUNG GMBHWerkzeug- und MaschinenbauDieselstrae 7D-76448 DurmersheimTel. +49 (0) 7245 9308-0Fax +49 (0) 7245 9308-18E-mail: [email protected]
ASA GMBHANLAGEN- UND SYSTEM-AUTOMATIONJakob-Dieffenbacher-Str. 4
D-75031 EppingenTel. +49 (0) 7262 6550-00Fax +49 (0) 7262 6550-11E-mail: [email protected]
A3
Ausfahrt 22LeverkusenOpladen
r
Bonn
erSta
e
Brgerbuschweg 1
Br
r
e
osigst
a
SchlebuschStrae
AutobahnkreuzLeverkusen
AutobahnkreuzLangenfeld
Fixheider Strae
DIEFFENBACHER BEIJINGScitech Tower, Unit 1305
22, Jianguomen Wai Dajie100004 Peking, VR ChinaTel. +86 (0) 10 6522 0935Fax +86 (0) 10 6522 0936E-mail: [email protected]
DIEFFENBACHER ASIA PACIFIC SDN. BHD.Unit #11-02 11th FloorMenara Multi-Purpose, Capital SquareNo. 8 Jalan Munshi Abdullah50100 Kuala Lumpur, MalaysiaTel. +60 3 7490 0183Fax +60 3 7490 0184E-mail: [email protected]
DIEFFENBACHER AUSTRALASIA PTY LTD
9 Widford Street, Hawthorn EastVictoria, 3123, AustralienTel. +61 3 9813 2916Fax +61 3 9813 1195E-mail: [email protected]
DIEFFENBACHER MOSKAUKutuzovsky Prospekt 36MPZ imeni Kazakova, Geb.7121170 Moskau, RusslandTel. +7 495 290 71 51Fax +7 495 290 71 52E-mail: [email protected]
DIEFFENBACHER - CZ s.r.o.Hydraulick lisy
Ripsk 15, 62700 Brnn, Tschech. RepublikTel. +420 5 4842 3111Fax +420 5 4821 7087E-mail: [email protected]
DIEFFENBACHER NORTH AMERICA, Inc.9495 Twin Oaks DriveWindsor, Ontario N8N 5B8, KanadaTel. +1 519 979 6937Fax +1 519 979 6803E-mail: [email protected]
DIEFFENBACHER, Inc.3100 Cumberland Blvd.Cumberland Center II Suite 1470Atlanta, GA 30339, USA
Tel. +1 770 226 6394Fax +1 770 226 6397E-mail: [email protected]
DIEFFENBACHER BRASILInserco BrasilAv. Dr. Pedro Soares de Camargo 543, sala 6213208-080 Anhangaba, Jundia SP, BrasilienTel. +55 11 4523-1298Fax +55 11 4523-1298E-mail: [email protected]
nderun
genvorbehalten!ChristelvanLith-GrafikdesignLimburg2/0
7
-
8/3/2019 03 Prospekt Drum Dryer
7/12
Drum Dryers
DIEFFENBACHER GROUP
-
8/3/2019 03 Prospekt Drum Dryer
8/12
Capacity:
Range of application:
Constructioncharacteristics:
Dust collection:
Options:
Technicaladvantages:
Model TT - LL :without drop-out box
Model TT :with drop-out box
Single Pass - Drum dryer
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
From 5 up to 65 t/h water evaporationUp to 75 t/h (b.d.) mechanical throughputFresh or recirculation air operation
Drying of wood particles, OSB strands, wafers, sawdust, bark,disintegrated seasonal annual crops and bio mass.
Drum diameter from 2.0 to 7.0 meterThick walled drum shellShovels and lifting blades at the inletAlternating sections of baffled internals and lifting bladesDrum drive with frequency controlled motor, rotation being transmittedvia friction chain or rack & pinion driveMinimal air leakage due to proven seal technologyLoad-switching and control systems including PLC and visualization,also for adjacent material handling systems
High - efficiency cyclonesWet electrostatic precipitators (WESP)Recuperative thermal oxidisers (RTO)
Individual or integrated predryer with heavy particle separationHot gas multi-cyclones for cleaning hot gases from grate firing systemsbefore entering the dryer systemBurning and/or mixing chambers with automatic sand/ash dischargeFrequency controlled main fan drive
Low dryer outlet temperatureLarge temperature gradient between drum in- and outletHuge capacityHigh standard of operating safety and reliabilityLow specific energy requirementInternals designed according to material characteristics
Low investment costsLow foundation arrangement of drumEasy maintenance
Easy assembling
In case of model TT most of the dried particles leave mainly the drumthrough gravity by a drop-outbox
Separation of finesReduced emissionsEasy adjustmentMore even moisturePossibility of mounting explosion panels (explosion release of drum)
Model LL : without drop-out box
Model TT : with drop-out box
Model TT : with drop-out box
2
-
8/3/2019 03 Prospekt Drum Dryer
9/12
withoutdrop-out box
Standard Installation
Single Pass Drum Dryer for OSB
Frequency controlled main driveAuxiliary drum drive, designed for emergency power operationHigh torque till 3200 KNm
Stable constructionFlexible paddle section design allows easy compensation of heat expansionEasy replacement of girth ring
Lower part of cyclone cone with flangeconnection for easy replacementProvided with certificated rupture disksExplosion proof constructionInlet spiral reinforced or made out of wear resistant material as option
+
+
+
+
+
+
+
+
+
+
Drum drives with rack & pinion
Cyclones: for separation of particles and wood dust
3
-
8/3/2019 03 Prospekt Drum Dryer
10/12
Single Pass Drum Dryer for OSB
Features: * Modular concept with Omega support discs and cruciform flight sections(patent pending) *
Optimal distribution of strandsDrying of longer and wider strands (OSB, OSL and LSL)Longer retention timeImproved heat contact with particles or strandsShortest assembling timePre-assembled reducing welding errorsAbsorbing heat stressesStable constructionNo creation of finesAccess to internal sectionsBetter drying efficiencyEfficient adjustments and controlNo plugging or sticking - no middle axes or shaftHigher capacity guaranteed - more than 85% open space inside drum
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Installation and Components
Easy accessSpace to maintain internalsLifting blades with changeable angle
+
+
+
Doors for maintenance and control
4
-
8/3/2019 03 Prospekt Drum Dryer
11/12
Dryers for wood particles designed for capacities from 10,000 kg/h to 75,000 kg/h of evaporated moisture.
Heat sources:
Burner Systems:
Combustion
chambers:
Energy Systems
+
+
+
+
+
+
+
+
+
+
+
+
+
Primary energy like natural gas, light and heavy oil or coal
Wood dust from screening and sanding linesHot gases from green energy and waste combustion (grate firing systems)
Exhaust gases from gas turbines and/or diesel engines for electric energy productionExhaust gases from thermal oil boiler
Heat recovery from dryer exhaust gases (pre-heating of combustion/cooling air)
Burner systems for wood dust, natural gas, light and heavy oil in any combination100 % stand alone burning of wood dust without pilot flame
Proven technology from well-known suppliersOutlet temperature of the hot gases below the melting point of the ash/sand
Horizontal arranged combustion chambers for burning natural gas,light and heavy oil with refractory lining
Vertical arranged, refractory lined combustion chambers with automatic sand/ashdischarge systems
- Proven design up to 75 MW- Low maintenance time
- Easy discharge of sand and ash- Low specific heat capacity
- Allows combination with other heat sources if possible
Vertical arranged steel combustion chambers with perforated plates
for mixing the hot gases with recycle air
- Proven design up to 50 MW- Low maintenance time
- Easy discharge of sand and ash- High efficiency (no cooling air required)- Excellent temperature control
- Reduced exhaust air
-
8/3/2019 03 Prospekt Drum Dryer
12/12
SCHENKMANN-PIEL-ENGINEERING-GMBHBrgerbuschweg 1D-51381 LeverkusenTel. +49 (0) 2171 3996-0Fax +49 (0) 2171 3996-99E-mail: [email protected]
COMPANYS LOCATION
LOCATIONS OF DIEFFENBACHER-GROUP
www.sp-e.de
DIEFFENBACHER GMBH + CO.KGHeilbronner Strae 20
D-75031 EppingenTel. +49 (0) 7262 65-0Fax Holzplattentechnik +49 (0) 7262 65-377Fax Umformtechnik +49 (0) 7262 65-297E-mail: [email protected]
DIEFFENBACHER GMBH + CO.KGBetriebssttte PfungstadtWerner-von-Siemens-Strae 2D-64319 PfungstadtTel. +49 (0) 6157 803-0Fax +49 (0) 6157 803-109E-mail: [email protected]
DIEFFENBACHERMASCHINENFABRIK GMBH
Gewerbestrae 29D-75059 ZaisenhausenTel. +49 (0) 7258 609-0Fax +49 (0) 7258 8751E-mail: info@dieffenbacher-zaisenhausen.dewww.dieffenbacher-zaisenhausen.de
SCHENKMANN-PIEL-ENGINEERING GMBHBrgerbuschweg 1
D-51381 LeverkusenTel. +49 (0) 2171-3996-0Fax +49 (0) 2171-3996-99E-mail: [email protected]
KARLE + JUNG GMBHWerkzeug- und MaschinenbauDieselstrae 7D-76448 DurmersheimTel. +49 (0) 7245 9308-0Fax +49 (0) 7245 9308-18E-mail: [email protected]
ASA GMBHANLAGEN- UND SYSTEM-AUTOMATIONJakob-Dieffenbacher-Str. 4
D-75031 EppingenTel. +49 (0) 7262 6550-00Fax +49 (0) 7262 6550-11E-mail: [email protected]
A3
Ausfahrt 22LeverkusenOpladen
Bonn
erStra
e
Brgerbuschweg 1
r
r
Bo
sigst
a
eSchlebuschStrae
AutobahnkreuzLeverkusen
AutobahnkreuzLangenfeld
Fixheider Strae
DIEFFENBACHER BEIJINGScitech Tower, Unit 1305
22, Jianguomen Wai Dajie100004 Peking, VR ChinaTel. +86 (0) 10 6522 0935Fax +86 (0) 10 6522 0936E-mail: [email protected]
DIEFFENBACHER ASIA PACIFIC SDN. BHD.Unit #11-02 11th FloorMenara Multi-Purpose, Capital SquareNo. 8 Jalan Munshi Abdullah50100 Kuala Lumpur, MalaysiaTel. +60 3 7490 0183Fax +60 3 7490 0184E-mail: [email protected]
DIEFFENBACHER AUSTRALASIA PTY LTD
9 Widford Street, Hawthorn EastVictoria, 3123, AustralienTel. +61 3 9813 2916Fax +61 3 9813 1195E-mail: [email protected]
DIEFFENBACHER MOSKAUKutuzovsky Prospekt 36MPZ imeni Kazakova, Geb.7121170 Moskau, RusslandTel. +7 495 290 71 51Fax +7 495 290 71 52E-mail: [email protected]
DIEFFENBACHER - CZ s.r.o.Hydraulick lisy
Ripsk 15, 62700 Brnn, Tschech. RepublikTel. +420 5 4842 3111Fax +420 5 4821 7087E-mail: [email protected]
DIEFFENBACHER NORTH AMERICA, Inc.9495 Twin Oaks DriveWindsor, Ontario N8N 5B8, KanadaTel. +1 519 979 6937Fax +1 519 979 6803E-mail: [email protected]
DIEFFENBACHER, Inc.3100 Cumberland Blvd.Cumberland Center II Suite 1470Atlanta, GA 30339, USA
Tel. +1 770 226 6394Fax +1 770 226 6397E-mail: [email protected]
DIEFFENBACHER BRASILInserco BrasilAv. Dr. Pedro Soares de Camargo 543, sala 6213208-080 Anhangaba, Jundia SP, BrasilienTel. +55 11 4523-1298Fax +55 11 4523-1298E-mail: [email protected]
nderungenvorbehalten!ChristelvanLith-GrafikdesignLimburg2/0
7