031-itp for piping fabrication ag and ug.pdf
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Pearl GTLProject
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No:5887
Project Document Number: T- 4.250.920 Project Rev.: B Page 2 of 8
Purchase Order Number: 2MH127
Tag/Item Number(s): N/A
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QATAR SHELL GTL PROJECT (PEARL)
C2 AIR SEPARATION UNITS CONSTRUCTION
E B 03.09.08 Ready for Construction AB EO AG RFC
D A 14.07.08 Issued for Company Comments AB EO AG ICC
C O 23.12.07 Issued for Company Comments
BR AU/MC ZG ICC
B 15.12.07 Issued for Review
BR AU/MC ZG IFR
A 02.12.07 Issued for Internal Review BR AU/MC ZG IIR
GAMARev.
ProjectRev
Date DescriptionPrepared
ByChecked
By
ApprovedBy Status
No. No. ORIGINATOR
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7/21/2019 031-ITP FOR PIPING FABRICATION AG AND UG.pdf
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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031
C2 ASU Construction Works
ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)
Item ActivityTest
FrequencyReference Document Acceptance Criteria
Responsible
PartyVerifying Documents S X C A
T-4.250.920 Rev. B Page 4 of 8
1.0 DOCUMENTATION
1.1Contractor isometric drawings /Spool drawings
100%T.4.234.542;T.4.250.935;
T.4.250.936RFC QCI RFC R R R
1.2 Approved W.P.S.100% T.4.251.025; T.4.250.938
DEP 30.10.60.18;ASME SECIX;ASME B31.3;
T.13.377.441;T.13.377.433E;
WI GAM-QCR-QAC-GTL-106 H H R
1.3 Approved PQRs 100% T.4.251.025; T.4.250.938 WI GAM-QCR-QAC-GTL-105 H H R H
1.4Welder PerformanceQualifications 100%
T.4.250.939 WI
GAM-QCR-QAC-GTL-100
WSD-QC 2
WSD-QC 3
H H W
1.5Verify calibration of inspection,measuring and test equipment 100%
T.4.250.915DEP 30.10.60.18; T.13.377.433E;
T.13.377.441; T.13.377.437EQCI Calibration certificate I R R
2.0 MATERIALS
2.1Receiving inspection /Verification of Material 100% T.4.250.927;T.4.250.928; T.13.376.797E; T.13.377.438E QCI LINDE MRCR SYSTEM H R S
2.2Storage & Segregation ofMaterial 100%
T.4.250.927;T.4.250.928;T.4.250.932
T.13.377.454E; T.13.377.438E QCI H S S
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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031
C2 ASU Construction Works
ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)
Item ActivityTest
FrequencyReference Document Acceptance Criteria
Responsible
PartyVerifying Documents S X C A
T-4.250.920 Rev. B Page 5 of 8
2.3Welding consumable control &storage procedure 100%
WPSs / PQRs; T.4.250.931
ASME SEC II PART C
DEP 30.10.60.18; T.13.377.433E;T.13.377.437E
T.13.377.441;T.4.096.687
WI Test certificate 3.1 B H R R
2.4 Cutting /Transfer of heat No.s 100%
Drawings;T.4.250.928
DEP 30.10.60.18; ASME B 31.3T.13.377.433E; T.13.376.815E DEP
31.38.01.11; DEP 31.38.01.31;T.13.376.796E;
QCI GAM-QCR-QAC-GTL-072 H S S
2.5 PMI (If applicable) 100% T.4.250.934;T.4.250.938 WI WSD-QC 4 H W S
3.0 WELDING
3.1Welder identification and
performance verification100% T.4.250.938;T.4.250.939
DEP 30.10.60.18; T.13.377.433E ;T.13.377.441 ASME B 31.3
WI WSD-QC 2 R R R
3.2 Issue of welding consumable towelder
100%T.4.250.931: T.4.250.938 WI GAM-QCR-QAC-GTL-060 R R R
3.3 Fit-up and tack welding 100%
T.4.250.938;T.4.250.936
WPSs / PQRs
DEP 30.10.60.18;ASME B 31.3
T.13.377.433E; DEP 31.38.01.31;T.13.376.796E; T.13.377.441 WI GAM-QCR-QAC-GTL-098 H H S
3.4 Root pass visual inspection100%
T.4.250.938;T.4.250.935;T.4.250.937
DEP 30.10.60.18; ASME B31.3T.13.377.433E; T.13.377.441
WI I I S
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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031
C2 ASU Construction Works
ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)
Item ActivityTest
FrequencyReference Document Acceptance Criteria
Responsible
PartyVerifying Documents S X C A
T-4.250.920 Rev. B Page 6 of 8
3.5Root pass magnetic check for
Stainless steel materials 100% T.4.250.938DEP 30.10.60.18 T.13.377.433E
WI GAM-QCR-QAC-GTL-098 I I S
3.6Dissimilar joint welding
100% WI GAM-QCR-QAC-GTL-107 H H H
3.7
Inter pass temp controlling /
cleaning 100% T.4.250.938
DEP 31.38.01.31;ASME B31.3
T.13.376.796E; WI S S S
3.8 Arc strike control and repair 100% T.4.250.938 DEP 30.10.60.18;ASME B 31.3T.13.377.433E; T.13.377.441
WIGAM-QCR-QAC-GTL-042GAM-QCR-QAC-GTL-043
S S S
3.9Weld identification and marking 100%
T.4.250.938;T.4.250.935 WI GAM-QCR-QAC-GTL-098 I I S
3.10 Welding, purge log (St-steel),process parameter monitoring
100%T.4.250.938; T.4.250.901
WPSs / PQRs
DEP 30.10.60.18;ASME B31.3T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;WI GAM-QCR-QAC-GTL-090 I I S
3.11Visual Inspection of Welds
100% T.4.250.931DEP 30.10.60.18; ASME B31.3T.13.377.433E; T.13.377.441
WI GAM-QCR-QAC-GTL-098 H W S
4.0 POST WELD HEAT TREATMENT
4.1 PWHT 100%T.4.250.913;T.4.250.938
DEP 30.10.60.18;ASME B31.3T.13.377.433E DEP 31.38.01.31;
T.13.376.796E; T.13.377.441
WI GAM-QCR-QAC-GTL-083 S/R S/R S/R
4.2HARDNESS Test (if required) 100%
WI WSD-QC 5 H W S
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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031
C2 ASU Construction Works
ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)
Item ActivityTest
FrequencyReference Document Acceptance Criteria
Responsible
PartyVerifying Documents S X C A
T-4.250.920 Rev. B Page 7 of 8
5.0 NON DESTRUCTIVE EXAMINATION
5.1Radiographic Film Interpretation/
ultrasonic examination 100%T.4.250.914;T.4.250.938
DEP 31.38.01.31; ASME B31.3
T.13.376.796E;
WIWSD-QC 6WSD-QC 7
H W/R R
5.2Liquid Penetrant 100% T.4.250.909;T.4.250.938
WI WSD-QC 9 H S / R S / R
5.3Magnetic particle 100% T.4.250.911;T.4.250.938
WI WSD-QC 8 H S / R S / R
5.4 FERRITE CHECK100%
T.4.250.933; DEP30.10.60.18; T.13.377.433E
;T.13.377.441
3-8 FN WI WSD-QC 10 H W R
6.0 REPAIR CONTROL
6.1 Repair Authorization 100%
T.4.250.940
DEP 30.10.60.18; T.13.377.433E WI
GAM-QCR-QAC-GTL-097
H H R
6.2 Removal of defects 100% ASME B31.3 WI H H S
6.3 Repair welding 100% T.4.250.940; T.4.250.901DEP 30.10.60.18;ASME B31.3T.13.377.433E;T.13.377.441
WI H W S
6.4 PWHT control 100% T.4.250.913 DEP 30.10.60.18;ASME B31.3T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;
WI GAM-QCR-QAC-GTL-083 S / R S / R S / R
6.5 Hardness test (if required) 100% T.4.250.912 WI WSD-QC 5 H W S
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QSGTL PEARL PROJECTDocument No.:GAM-ITP-QAC-GTL-031
C2 ASU Construction Works
ITP FOR PIPING FABRICATION -AG/UG (FSI) DATE: 03.09.08 REV. E
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCEH: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS(Notification Required but Presence not Mandatory)
Item ActivityTest
FrequencyReference Document Acceptance Criteria
Responsible
PartyVerifying Documents S X C A
T-4.250.920 Rev. B Page 8 of 8
6.6 NDE of repaired weld 100% T.4.250.940;T.4.250.938DEP 31.38.01.31;ASME B 31.3
T.13.376.796E; WI SAME AS ACTIVITY 5.0 H R R
6.7 NDE (TRACERS) 100% T.4.250.940;T.4.250.938 ASME B 31.3 WI WSD-QC 11 H R R
7.0 FINAL INSPECTION
7.1Marking of spool, identificationand Material traceability 100%
T.4.250.928;T.4.250.935 T.13.377.437E;T.13.376.797E QCI WSD-QC 12 H H S
7.2 Dimensional check 100%T.4.250.935;
Spool Drawings
ASME B 31.3;DEP 31.38.01.31;T.13.376.796E;DEP 31.38.01.11;
T.13.376.815EQCI GAM-QCR-QAC-GTL-086 H S S
7.3 Reinforcement pad leak test100%
T.4.250.908DEP 31.38.01.11;ASME B 31.3
T.13.376.815E;QCI GAM-QCR-QAC-GTL-109 H H S / R
7.4 Orifice flange internal verification100%
T.4.250.935DEP 31.38.01.11;T.13.376.815E;T.13.375.791E;DEP61.38.10.10
QCI GAM-QCR-QAC-GTL-095 H H S
7.5 Piping internal cleanliness 100% T.4.250.930 T.4.096.688;DEP 61.10.08.11 QCI GAM-QCR-QAC-GTL-070 H H I
7.6Closure of all openings andprotection of flanges in eachspool
100%T.4.250.935
DEP 31.38.01.11;T.13.376.815E;ASME B 31.3
QCI GAM-QCR-QAC-GTL-086 H H S
7.7 Piping spools release forpainting and updating spooltracking system
100% T.4.250.938; T.4.250.935;WSD; SPOOL DRAWINGS
DEP 31.38.01.11; T.13.376.815E;DEP 31.38.01.31; T.13.376.796E
QCI/WI GAM-QCR-QAC-GTL-086 H H S
7.8Flawless Start-up Initiative (FSI)- Cleanliness
InternalCleaning
T.13.377.360 Rev E& T.4.096.688
No external materials inside the pipe& Internal Cleaning shall be done
Site Eng Visual I R R