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Los Angeles | London | New Delhi Singapore | Washington DC WEBINAR Print on Demand (POD) Society of Scholarly Publishing Troy Ots Director, Production Systems SAGE Publications March 11, 2014

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03-11-2014 SSP Webinar Print On Demand – Troy Ots Presentation

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Page 1: 03112014 ssp webinar_printondemand_troyots

Los Angeles | London | New DelhiSingapore | Washington DC

WEBINARPrint on Demand (POD)Society of Scholarly Publishing

Troy OtsDirector, Production SystemsSAGE PublicationsMarch 11, 2014

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Los Angeles | London | New DelhiSingapore | Washington DC

Print on Demand vs. Traditional Inventory

POD made perfect sense when we thought journals print subs were on their way out

Does it still make sense?

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Los Angeles | London | New DelhiSingapore | Washington DC

Traditional journals inventory

● Inexpensive to overprint● For us, warehouse space is fairly inexpensive● Copies on hand ● Flexibility and control over inventory● Reasonably easy to manage

Why it works

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Los Angeles | London | New DelhiSingapore | Washington DC

Series1

What is the cost of POD?Printing extras = less than $1.00/copy

Printing POD = more than $4.00/copy

At 4 times the cost, why bother

with a POD model?● Free up warehouse space

• Warehouse space costs money

● Eliminate shipping costs• Copies mail directly from the printer

● Reduce waste• Waste reduces or even eliminates savings

● Possibly more control

Quantity

Unit Cost

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Los Angeles | London | New DelhiSingapore | Washington DC

So, what did we do?

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We moved…

from this to this

SAGE Printer

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Our goal: Get the best of everything!

● Eliminate the warehouse requirement● Always have inventory● Eliminate (or significantly reduce) waste ● Get the lowest possible unit rate● Make it as invisible as possible

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Los Angeles | London | New DelhiSingapore | Washington DC

How did we do it?

Cherry picked all the best parts!

● Completely eliminated our SAGE journals warehouse● Moved inventory management to our printers● Limited a journals inventory life to 1 year● Moved to zero overs for all digitally printed titles● Reduced all other standard titles to “micro” inventory● Backed everything up with a robust POD program

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Los Angeles | London | New DelhiSingapore | Washington DC

Hybrid POD

Micro inventory backed by a POD program● Not “zero” inventory but

“invisible” inventory• Invisible to external

and internal customersPOD

Inventory12 copies in printer’s inventory

Order for 15 copies12 from inventory + 3 POD = 15 bulk

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Los Angeles | London | New DelhiSingapore | Washington DC

How does it add up?

Back issue orders = 28 copies

Traditional inventory model

150 copies in stock – 28 copies ordered = 150 @ $1 = $150

POD model

0 copies in stock – 28 copies ordered = 28 @ $4 = $112

Micro inventory (hybrid) model

20 copies in stock – 28 copies ordered = (20 @ $1) + (8 @ $4) = $20 + $32 = $52

Micro Inventory65% savings over traditional inventory

53% savings over straight POD

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Impact on inventory and cost

20102013

0

20

40

60

80

100

120

140

160

InventoryPOD

2010 2011 2012 2013

0.78

0.79

0.8

0.81

0.82

0.83

0.84

0.85

0.86

0.87

Cost per copy

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Challenges to be aware of

● It is more work than traditional inventory● It is more work than straight POD● ROI● No physical copies to grab● Requires monitoring and adjustments● Requires reporting● POD covers will not match your PMS covers

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Finding the right solution

● Work with your printers● Develop a model that works for your business● Report, track, adjust, repeat● Be flexible and make sure your printer is flexible● It does not have to be an “all or nothing” approach● “One size fits all” solutions do not work

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Thank you