04d)-eu-d-it-fr-516-579miniju2a 19.06.2015 23:59 uhr seite ... · slotted separator on a strip...

111111 FrTaEusnThoEferr DEVICE

IPA

• • • •

• •

•

524

38 dB(A) - value dertermined at the igus® test-lab

acc. to DIN 45635, with consideration of back-

ground noises, E3.22.060.044.0 at v = 1,8 m/s

IPA Qualification Certificate - Report IG 0704-400:

ISO Class 1, according to DIN EN ISO 14644-1 for system

E3, series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s

More information www.igus.eu/E3

Universal:mounting brackets

and strain relief option

E3 Introduction Advantages

Dynamic:for high speeds and

high accelerations

Fast opening:zip-open mechanism

along outer radius

Smooth running:small pitch for low-

noise, smooth running

Flexible:easy lengthening

and shortening

Cleanroom:virtually no wear

or abrasion

Modular design:crossbars, interior separation

and links all in one band

Highly dynamicand cleanroomcompatible - E3E3 combines small pitch, smooth running, lownoise, easy assembly and low cost. The springconnector element replaces the pin and boreprinciple and avoids relative movements betweenthe joints. This means virtually no wear or abrasion.To reduce production and assembly costs, thespring connector is not mounted individually, buton a length of ten links. Another E3 option is forsafe ESD performance. A modified spring elementmade of electrically conductive material, whichconnects the e-chain® links mechanically andelectrically, guaranties permanent electricalconductivity, even under high bending stress andin any position.

Typical industries and applicationsSemi-conductor manufacturing and handlingPick and place robots Optics Materials

handling technology Measuring technology Printers and plotters Cleanroom environments

General mechanical engineering

iF product design award

2005 igus® series E3.15

04D)-EU-D-IT-FR-516-579miniJU2a 19.06.2015 23:59 Uhr Seite 524

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

E3.10 10 20 - 60 32 - 72 15 15 - 48 ≈ 0,70E3.15 15 20 - 60 32 - 72 20 32 - 75 ≈ 0,90E3.22 22 20 - 60 32 - 72 27 44 - 75 ≈ 1,20

525

528530532

During long-term tests the system E3 with the spring band connector easily

passed 15 million cycles at a bend radius of 44 mm and an acceleration of 4 g

Series Inner height Inner width Outer width Outer height Bend radius Unsupported Page

max. length [m]

System E3 -3-piece e-chains®

zip-open along outer radius

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu

E3 Selection table


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http://www.aboveboardelectronics.com/design-guide/order-form.php?comments=From+IGUS+Cat

http://www.aboveboardelectronics.com/

. .

.

526

FLG

FLB

≤ 20 [m/s] / ≤ 200 [m/s2]

≤ 3 [m/s] / ≤ 6 [m/s2]

VDE 0304 IIC UL94-HB

FLG = with straight upper run FLB = with permitted sag

Long-term tests in our acoustics laboratory at a speed of 1.8 m/s and an acceleration of 3 m/s2 showed reductions of 19-20 dB(A)

compared to conventional e-chains®.

More information www.igus.eu/E3

E3 Technical data Overview

Technical data

Speed FLG / acceleration FLG

Speed FLB / acceleration FLB

Material - permitted temperature °C

Flammability class

upon request


.

527

E3.10.060.015.0

E3.10.060.12

2 x E3.10.11

NC

E3.10.060.R.0 E3.10.060.R.0.NC

E3.10.060.015.0 .0

.ESD

.HT

.3

.31

.1

.1S

.2

.4

.14

Black e-chains® available from stock! Delivery time for special colours: upon request

Zip-open along outer radius

Series / Type

Width index (depends on Bi)

Bend radius R

Colour index (standard black)

Order key

Colours Order index

Black Standard, from stock!

Slate grey only ESD material

Grey brown only HT material

Grey only for e-chains®

Dusty grey only for e-tubes

Colours Order index

White for e-chains®/e-tubes

Grey white for e-chains®/e-tubes

Orange for e-chains®/e-tubes

Yellow for e-chains®/e-tubes

Light grey e-chains®/e-tubes

General igus® colour options for e-chains® and e-tubes

Deliveryfrom stock

Delivery time: upon request

Standard

Part No.

Standard

NC-version -(no camber)without pretension

Part No.

NC-version

Order example | Order key and colour options based on series E3.10

Options with order keys based on series E3.10


E3 Order keys and options

Order example for complete e-chain® (1,0 m), colour black, with mounting brackets and interior separation:

e-chain® (1,0 m) Please indicate e-chain® length or number of links: 1,0 m or 60 links

+ Mounting brackets 1 set (strain relief for both sides + 2 mounting brackets)

+ Interior separation with 2 separators assembled every 2nd link

Order text: 1,0 m E3.10.060.015.0 + E3.10.060.12 + 2 x E3.10.11


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I ,

Ill

0.5

00.5 1.00 1.5

1.0

1.5

1.0 2.00 3.0

0.25

0.75

1.25

0.25 0.75 1.25

0.30FLBFLG

D S/2

S

HH

- 1

516,7

15 HF

= H

+ 5

0

R 510

R 015 028 038 048

H 60 86 106 126

D 50 63 73 83

K 85 125 155 185

528528

E3.1010

020

040

060

.R.0

.R.0

.R.0

E3.10.

E3.10.

E3.10.

≈ 0,12

≈ 0,15

≈ 0,20

Ba[mm]

Bi[mm]

32

52

72

20

40

60

| 015 | 028 | 038*| 048*|

| 015 | 028*| 038 | 048 |

| 015 | 028*| 038 | 048*|

BaBi

≤8mm 10 15

*Radius available upon request, please consult igus® for delivery time!

The required clearance height: HF = H + 50 mm (with 0,1 kg/m fill weight)

Moving end

Fixed end

Fill

wei

ght [

kg/m

]

Unsupported length FLG / FLB [m]Length of travel S [m]

E3 Series E3.10 Product rangeFast opening, high accelerations

Series E3.10 | Crossbars on a strip - zip-open along the outer radius

Dimensions

More information www.igus.eu/E3.10

Weight [kg/m]

R Bend radii[mm]

e-chain® zip-open

along outer radius

Supplement Part No. with required radius (R). Example: E3.10.060.015.0

Inner height 10 mm

Pitch 16,7 mm/link

Links/m 60 (1002 mm)

Chain length S/2 + K


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NVEMER0

r

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2

5

E3.10.01

E3.10.11

10

Ba

+ 2

0,5

Ba

+ 1

2

10 14,4

65

B

22

Ø 4,2

A10

E3.10.....2 E3.10...1

529

E3.10

17

12 3

8,65

10,25

ø4,5

6

10

10

19,8

4

ø4,5

.020.

.040.

.060.

E3.10.020.12

E3.10.040.12

E3.10.060.12

E3.020.12

E3.040.12

E3.060.12

E3.10.00

E3.10.00

E3.10.00

E3.100.020.12

E3.100.040.12

E3.100.060.12

28

48

68

36

56

76

E3.10.040.12

B[mm]

A[mm]

Interior separationSlotted separator E3.10.01Vertical separators are used if a vertical subdivision of the e-

chain® interior is required.

Slotted separator

for e-chains®

unassembled

assembled

WidthIndex

Part No. full set

strain relief for both sides

+ 2 mounting angles*

Part No.

strain relief

for both sides

Part No.

full set mounting

angle (single part)

Part No.

space-saving all-round

KMA mounting bracket

View mounting angle View KMA mounting bracket

E3.10.XXX.12 - E3 with strain relief

for both sides and mounting angles E3.10.00 - mounting angle, single part

E3.100.XXX.12 - space-saving

allround KMA mounting brackets

E3.00.020 - strain relief for

both sides as single parts

Fixed end Moving end

KMA mounting bracket | Mounting angle | Polymer

E3 Series E3.10 Accessories


Part No. structure

Full set

Width index

Series

Possible installation orientations for mounting brackets.

* Note: if the mounting brackets are used, two links each side must be added to the e-chain® length calculation, because

the first two links are fixed by the mounting brackets.


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4t.irkafflragiker7k4-7kerkerA-7.-

0.5

00.5 1.00 1.5

1.0

1.5

1.0 2.00 3.0

0.25

0.75

1.25

0.25 0.75 1.25

FLB

FLG

D S/2S

H -

20

H

HF

= H

+ 5

0

20

16,7R

R 032 038 048 075

H 99 111 131 185

D 67 73 83 110

K 135 155 185 270

530530

E3.1515

020

040

060

.R.0

.R.0

.R.0

E3.15.

E3.15.

E3.15.

≈ 0,22

≈ 0,25

≈ 0,32

Ba[mm]

Bi[mm]

32

52

72

20

40

60

| 032 | – | 048*| – |

| 032 | 038 | 048 | 075 |

| 032 | 038 | 048 | 075 |

BaBi

≤13mm 15 20

*Radius available upon request, please consult igus® for delivery time!


Moving end

Fixed end

Fill

wei

ght [

kg/m

]




Dimensions


Weight [kg/m]

R Bend radii[mm]

e-chain® zip-open

along outer radius


Inner height 15 mm

Pitch 16,7 mm/link




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($01Mais

104MEME1/1

OffOR

-.11t4MMENOIN

E3.15.01.10

E3.15.11.10

2

5

E3.15.01

E3.15.11

E3.15.060.12 2

2

18 2

8,65

10,25

ø4,5

10

Ba

+ 2

0,5

20

Ba

+ 1

2

10 14,4

6

7

B

26

A

10

Ø 4,2

E3.15.....2 E3.15...1

531

E3.15

6

10

10

19,8

4

ø4,5

.020.

.040.

.060.

E3.15.020.12

E3.15.040.12

E3.15.060.12

E3.020.12

E3.040.12

E3.060.12

E3.15.00

E3.15.00

E3.15.00

E3.150.020.12

E3.150.040.12

E3.150.060.12

28

48

68

36

56

76

B[mm]

A[mm]

Interior separation

Slotted separator E3.15.01Vertical separators are used if a vertical subdivision of the e-


Slotted separator on a strip E3.15.01.10Five vertical separators altogether on one strip over ten e-

chain® links are mounted on the opening crossbars. In this

way separate chambers are formed, protecting the cables.

Dimensions same as E3.15.01.

Slotted separator

for e-chains®

unassembled

assembled

Slotted separator

on a strip

unassembled

assembled

Part No. structure

Full set

Width index

Series




WidthIndex

Part No. full set



Part No.

strain relief

for both sides

Part No.

full set mounting

angle (single part)

Part No.




E3.15.00 - mounting angle, single partE3.15.XXX.12 - E3 with strain relief

for both sides and mounting angles










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i= =1

0.5

00.5 1.00 1.5

1.0

1.5

1.0 2.00 3.0

0.25

0.75

1.25

0.25 0.75 1.25

FLB

FLG

0.85

D S/2S

H -

27

H

HF

= H

+ 5

0

27

16,7R

R 044 050 075

H 134 146 196

D 82 88 113

K 175 195 270

532532

E3.2222

020

040

060

.R.0

.R.0

.R.0

E3.22.

E3.22.

E3.22.

≈ 0,30

≈ 0,32

≈ 0,41

Ba[mm]

Bi[mm]

32

52

72

20

40

60

| 044 | 050 | 075 |

| 044 | 050 | 075 |

| 044 | – | 075 |

BaBi

≤20mm 22 27


Moving end

Fixed end

Fill

wei

ght [

kg/m

]




Dimensions


Weight [kg/m]

R Bend radii[mm]

e-chain® zip-open

along outer radius


Inner height 22 mm

Pitch 16,7 mm/link




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411krammui

IN 2

5

E3.22.01

E3.22.11

E3.22.060.12

30

25

3

8,65

10,25

ø4,5

710

Ba

+ 2

0,5

40

Ba

+ 1

2

10 14,4

6

B

27

Ø 4,2

A

10

E3.22.....2 E3.22...1

533

E3.22

6

10

10

19,8

4

ø4,5

.020.

.040.

.060.

E3.22.020.12

E3.22.040.12

E3.22.060.12

E3.020.12

E3.040.12

E3.060.12

E3.22.00

E3.22.00

E3.22.00

E3.220.020.12

E3.220.040.12

E3.220.060.12

28

48

68

36

56

76

B[mm]

A[mm]

Part No. full set



Part No.

strain relief

for both sides

Part No.

full set mounting

angle (single part)

Part No.



Interior separationSlotted separator E3.22.01Vertical separators are used if a vertical subdivision of the e-


Slotted separator

for e-chains®

unassembled

assembled

Part No. structure

Full set

Width index

Series


E3.22.00 - mounting angle, single part

E3.22.XXX.12 - E3 with strain relief

for both sides and mounting angles





WidthIndex









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04d)-eu-d-it-fr-516-579miniju2a 19.06.2015 23:59 uhr seite ... · slotted separator on a strip...

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