05 loadout of offshore platform
TRANSCRIPT
Presented byPresented byMr. Therasap RattanapatMr. Therasap Rattanapat
LOADOUT AND INSTALLATION OF OFFSHORE PLATFORM
Loadout Method
Loadout by Crane Lifting
• Loadout by Skidding
- Winching
- Strand Jack
- Push-Pull System
3) Loadout by Crane Lifting
Loadout Method
Selection of Loadout Method
1) Platform Weight
- Approx < 6,000Te Loadout by dolly
- Approx > 6,000Te Loadout by Skidding
2) Available Equipment Capacity
- Lifting by Yard Crane Normally the Maximum crawler capacity is 1,000Te, can be lifted loadout of 400Te platform weight.
- Lifting by Derrick Crane Barge 3,000Te capacity
3) Cargo Stowage Plan
4) Installation Method
- Installation by Crane Lifting or Launching or Float-over Method
Loadout Method
SideSide--lifting and lifting and crane assisted crane assisted
upending upending BargeBarge
RollingRolling (Dolly)(Dolly)LiftingLifting
WellheadWellheadJacketJacketTopsideTopside
SideSide--lifting lifting BargeBargeRollingRolling (Dolly)(Dolly)LiftingLifting
BridgeBridge
SideSide--lifting and lifting and crane assisted crane assisted
upending upending BargeBarge
RollingRolling (Dolly)(Dolly)LiftingLifting
FP/TFP/TJacketJacketTopsideTopside
SideSide--lifting and lifting and crane assisted crane assisted
upending upending BargeBargeRolling (Dolly)Rolling (Dolly)
QPQPJacketJacketTopsideTopside
Launching Launching // crane crane --assisted upendingassisted upending
FloatFloat--overoverBargeBargeSkidding and Skidding and
BallastingBallasting
CPPCPPJacketJacketTopsideTopside
InstallationInstallationMethodMethod
TransportationTransportationMethodMethod
LoadLoad--outoutMethodMethod
FacilitiesFacilities
Loadout EquipmentDolly – Self Propelled Modular Transport (SPMT)
Loadout EquipmentPush – Pull System (For
Skidding Loadout)
Loadout EquipmentStrand Jack (For Skidding
Loadout)
Loadout EquipmentBallasting Pump (for Barge
Ballasting)
Loadout EquipmentBallasting Pump (for Barge Ballasting)
Capacity
500 Cu.m/Hr
Loadout EquipmentBallasting Pump (for Barge Ballasting)
Capacity
1,000 Cu.m/Hr
Loadout EquipmentBallasting Pump (for Barge Ballasting)
Capacity
1,000 Cu.m/Hr
Example of Loadout by DollyLOADOUT FLOW CHARTLOADOUT FLOW CHART
INSTALL LOADOUT BEAM
SETTING SPMT
SITE MOVE TO WHARF
INSTALL RAMP BETWEEN BARGE AND WHARF
BARGE PORT IN @ TNS WHARF
ALONGSIDE AND MOORING
GAS FREE CHECK
BARGE JOINT INSPECTION
BARGE PRE-BALLASTING
BARGE HANDOVER
LOADOUT TO BARGE
INNITIAL SEAFASTENING
TOWING BALLAST
COMPLETE SEAFASTENING
INSPECTION BY MWS
SAILAWAY
LOADOUT CERTIFICATE ISSUE BY MWS
SAILAWAY CERTIFICATE ISSUE BY MWSCASTING OFF MOORING LINEAND BARGE HANDOVER
MOBILIZATION OF MWSPRE-LOADOUT MEETING
JHA MEETING / RISK ASSESSMENT
PREPRE--LOADOUTLOADOUT
Example of Loadout by DollyLOADOUT JETTYLOADOUT JETTY
Example of Loadout by DollyLOADOUT JETTYLOADOUT JETTY
Jetty No.1, 2 & 3
Total Depth 8.6m
Jetty No.4
Total Depth 12.6m
Example of Loadout by DollyBATHYMETRIC SURVEY OF RIVER BASE LEVELBATHYMETRIC SURVEY OF RIVER BASE LEVEL
Example of Loadout by DollyDESIGN CRITERIA FOR BARGE MOORINGDESIGN CRITERIA FOR BARGE MOORING
Example of Loadout by DollyTIDE DATA RELATED TO LOADOUTTIDE DATA RELATED TO LOADOUT
Example of Loadout by DollyWEIGHT CONTROL REPORT FOR JACKETWEIGHT CONTROL REPORT FOR JACKET
Example of Loadout by DollyREACTION CALCULATION FOR JACKET LOADOUTREACTION CALCULATION FOR JACKET LOADOUT
JK LOADOUT REACTION CALCULATION
-1025Te weight
-Calculation as 3 points suspension
-Gross Capacity of SPMT is 34Te/Axle line
-Pay load capacity is 30Te/axle line
-Maximum allowable loading is 90% of gross capacity
Example of Loadout by DollyWEIGHT CONTROL REPORT FOR TOPSIDEWEIGHT CONTROL REPORT FOR TOPSIDE
Example of Loadout by DollyREACTION CALCULATION FOR TOPSIDE LOADOUTREACTION CALCULATION FOR TOPSIDE LOADOUT
TOPSIDE LOADOUT REACTION CALCULATION
-2098Te weight
-Calculation as 3 points suspension
-Gross Capacity of SPMT is 34Te/Axle line
-Pay load capacity is 30Te/axle line
-Maximum allowable loading is 90% of gross capacity
Example of Loadout by DollySPMT ARRANGEMENT FOR JACKET LOADOUTSPMT ARRANGEMENT FOR JACKET LOADOUT
Example of Loadout by DollySPMT ARRANGEMENT FOR TOPSIDE LOADOUTSPMT ARRANGEMENT FOR TOPSIDE LOADOUT
Example of Loadout by DollyBARGE MOORING FOR JACKET LOADOUTBARGE MOORING FOR JACKET LOADOUT
Example of Loadout by DollyBARGE MOORING FOR TOPSIDE LOADOUTBARGE MOORING FOR TOPSIDE LOADOUT
Example of Loadout by DollyJACKET LOADOUT ROUTE PLANJACKET LOADOUT ROUTE PLAN
Example of Loadout by DollyTOPSIDE LOADOUTTOPSIDE LOADOUT ROUTE PLANROUTE PLAN
Example of Loadout by DollyLINK SPAN BRIDGE FOR CROSS OVER TO BARGELINK SPAN BRIDGE FOR CROSS OVER TO BARGE
Clearance between Link Span bridge and jetty shall be maintained 10-200mm along the loadout operation
Example of Loadout by DollyPOST LOADOUT PREPARATIONPOST LOADOUT PREPARATIONa) Ground will be graded and compacted, any soft spot shall be cover by steel bearing
plate
b) Any obstruction in loadout route shall be cleared
c) Barricated shall be provided along the loadout route
d) SPMT shall be assembled to required configuration, function test, pressure test shall be done
e) SPMT insert underneath loadout beam / loadout structure. Test lift and confirmed the pressure between 3 points suspension are acceptable, then fastening the cargo to SPMT if necessary. Computer programming for full steering of overall SPMT system (360 degree full steering)
f) Confirmed all grillage support on barge, corrected installed to the designate location, completed weld and NDE cleared.
g) Confirmed barge pre-ballasting in according to calculation and correct ballasting pump setting.
h) Confirmed barge mooring
i) Confirmed actual tide level
j) Confirmed the loadout certificate was obtained from MWS in view of approved for loadout operation
Example of Loadout by DollyLOADOUT OPERATIONLOADOUT OPERATIONa) Start Movement of loadout structure by jacking up the SPMT until the structure
cleared from fabrication support.
b) Re-confirmed the pressure for all 3 point suspension.
c) Start movement from fabrication area to loadout jetty.
d) Standby at loadout jetty, waiting the actual tide level.
e) Once the actual tide level is meet to the planned in ballasting calculation then start cross over from jetty to barge.
f) Continue the loadout operation, the operation is divided into several steps and between each step necessary ballast changes have to be performed in the same magnitude as transfer of cargo load to barge and tide variation.
g) Ballasting / de-ballasting will be performed according to the pre-arranged ballasting program.
h) Barge level as well as trim and heel shall be monitored continuously (shall be within 1% of barge length and width as per normal standard practice)
i) Control clearance between link span and jetty along the operation (10mm minimum, 200mm maximum)
Example of Loadout by DollyLOADOUT OPERATION (CONTINUE)LOADOUT OPERATION (CONTINUE)j) Once the cargo move to it final position will be lowered down to its support,
approximately half load will be transferred from SPMT to its support, then confirm the shimming requirement for all support locations and provide the shim if necessary before lower down fully and 100% load transfer to support.
k) After 100% lower down the cargo to support, SPMT will be retrieved back to shore and making to the end of loadout operation.
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Ballasting Pumps Setting
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
Example of Loadout by DollyBarge Ballasting During LoadoutBarge Ballasting During Loadout
LOAD OUT OPERATION / TOOL BOX MEETING
JACKET MOVEMENT TO LOAD OUT QUAY
JACKET LOAD OUT ONTO CARGO BARGE
JACKET LOAD OUT ONTO CARGO BARGE
DECK MOVEMENT TO LOAD OUT QUAY
DECK LOAD OUT ONTO CARGO BARGE
DECK LOAD OUT ONTO CARGO BARGE
Example of Loadout by DollyPOST LOADOUT OPERATIONPOST LOADOUT OPERATIONj) Initial seafastening shall be provided to cargo immediately before any inshore barge
maneuver.
k) Loadout of ship losses item and seafastening.
l) Barge shall be ballasted to sea-towing condition.
m) Installed all seafastening tie-down braces and fully welded with NDE clear.
n) Barge final inspection by MWS
o) Obtained the Sail-away Certificate from MWS.
p) Barge ready for Sail-away to offshore field.
q) Barge handover to transportation contractor.
r) Sail-away
Transportation by using BargeTransportation by using Barge
I : Installation by Launching I : Installation by Launching and Crane assisted upendingand Crane assisted upending
Installation by sideInstallation by side--liftingliftingCraneCrane--assisted upendingassisted upending
Installation by FloatInstallation by Float--over methodover method
PillingPilling
Top Side InstallationTop Side Installation
C : CommissioningC : Commissioning
HookHook--up pipingup piping–– Christmas treeChristmas tree–– Riser & Riser & SealineSealine–– Piping interfacePiping interface
HookHook--up E&Iup E&I–– Cable trayCable tray–– Tubing & InstrumentTubing & Instrument
HookHook--up structureup structure–– BoatBoat--landinglanding–– Riser ClampRiser Clamp–– ConductorConductor
Pipeline InstallationPipeline Installation
Pipe-lay Methods
Platform DecommissioningPlatform Decommissioning
Platform Decommissioning Scope covers:Platform Decommissioning Scope covers:Process DecommissioningProcess DecommissioningWell AbandonmentWell AbandonmentHook DownHook DownOffshore Removal (and disposal)Offshore Removal (and disposal)Onshore DisposalOnshore DisposalPipeline DecommissioningPipeline DecommissioningDrill Cutting DisposalDrill Cutting Disposal
Platform DecommissioningPlatform Decommissioning
Types of Platform Decommissioning OptionsTypes of Platform Decommissioning Options
Total RemovalTotal RemovalPartial RemovalPartial RemovalReverse InstallationReverse InstallationPiece SmallPiece SmallTopplingTopplingArtificial Reef (Rig to Reef)Artificial Reef (Rig to Reef)
Platform DecommissioningPlatform DecommissioningRig to ReefRig to Reef
Artificial Reef providing hard surfaces for encrusting organism Artificial Reef providing hard surfaces for encrusting organism such as spiny oysters, such as spiny oysters, barnacles, sponges and corals. A food chain in what becomes a nbarnacles, sponges and corals. A food chain in what becomes a new marine ew marine ecosystem for numerous types of fishes, sharks, sea turtles, spiecosystem for numerous types of fishes, sharks, sea turtles, spiny lobsters and sea ny lobsters and sea urchins.urchins.
The fish populations around artificial reefs are so abundant thaThe fish populations around artificial reefs are so abundant that many people enjoy t many people enjoy going going ““Rig FishingRig Fishing”” or sport fishing to take advantage of the easy catches.or sport fishing to take advantage of the easy catches.
Platform Decommissioning by Platform Decommissioning by VersatrussVersatruss
Current & New Decommissioning TechnologyCurrent & New Decommissioning TechnologyHeavy Lift Vessel Heavy Lift Vessel (Both Topsides & (Both Topsides & Jackets)[DLBJackets)[DLB KuroshioKuroshioclass of class of DLBsDLBs]]
VersatrussVersatruss ((Topsides)[LiftedTopsides)[Lifted: 6000 US tons Topside]: 6000 US tons Topside]
Smart Leg Smart Leg (Topsides) (Topsides) [Current Design limit: 20,000 tons in [Current Design limit: 20,000 tons in 2m/12sec significant swell]2m/12sec significant swell]
Conceptual Heavy Lift Equipment which are Conceptual Heavy Lift Equipment which are not been built yetnot been built yetPieter Pieter SchelteSchelte (Topsides)(Topsides)Offshore Shuttle (Topsides)Offshore Shuttle (Topsides)Mastermind (Topsides)Mastermind (Topsides)MPU Heavy Lifter (Topsides)MPU Heavy Lifter (Topsides)VersatrussVersatruss (Jackets)(Jackets)Controlled Variable Buoyancy System [CVBS] (Jackets)Controlled Variable Buoyancy System [CVBS] (Jackets)
Decommissioning TechnologyDecommissioning Technology
Removal TechniquesRemoval TechniquesAbrasive Water JetAbrasive Water JetExplosivesExplosivesMechanical CutterMechanical CutterOxy Arc TorchOxy Arc TorchStandard Diamond Standard Diamond WireWireSub Bottom Cutter Sub Bottom Cutter (SBC)(SBC)
MECHANICAL CUTTERSMECHANICAL CUTTERS
Diamond Wire CutterDiamond Wire Cutter
HEALTH & SAFETY PROTECTIONHEALTH & SAFETY PROTECTION
ENVIRONMENT ENVIRONMENT PROTECTIONPROTECTION
VERY VERY POORPOOR
POORPOOR
GOODGOOD
VERY VERY GOODGOOD
EXCELLENTEXCELLENT
POORPOOR GOODGOOD VERY VERY GOODGOOD
EXCELLENTEXCELLENT
EVALUATION MATRIXEVALUATION MATRIX
REMOVAL TECHNIQUESREMOVAL TECHNIQUES
& & PROTECTIONPROTECTION
Soil particles, structure scraps, shock wavesSoil particles, structure scraps, shock waves
Hazardous materialsHazardous materialsEXPLOSIVESEXPLOSIVES
Abrasive (Al, Zn, Si, Cu, Abrasive (Al, Zn, Si, Cu, SnSn, , PbPb) ) -- 1 Ton/hr AV.1 Ton/hr AV.
ABRASIVE WATER JETABRASIVE WATER JET
Structure/tool scrapsStructure/tool scraps
MECHANICALMECHANICAL CUTTERSCUTTERS
Diver operatedDiver operated
Hot cutting (poor recycling)Hot cutting (poor recycling)
OXY ARC OXY ARC -- TORCHTORCH
Soil particlesSoil particles
STANDARD DIAMOND WIRESTANDARD DIAMOND WIRE
SBCSBC
EnvironmentEnvironment--friendly dredgingfriendly dredging
Remotely operatedRemotely operated
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Removal of Helideck (Top Section)
Removal of Helideck (Lower Section)
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Cut by External Cutter
Removed Conductors
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Lifting of Deck
Flooding Pipe
Flooding Pipe
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Internal Cutting Tool
Insert of Internal Cutting Tool
The First Ever Decommissioning Platform Project The First Ever Decommissioning Platform Project In Malaysia (In Malaysia (KetamKetam Project)Project)
Internal Lifting Tool
Lifting of Pile by Internal Lifting Tool
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Welding of Pad Eye
Lift off Jacket Upper Section
Place Jacket Upper Section on Barge
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
The First Decommissioning Platform Project In The First Decommissioning Platform Project In Malaysia (Malaysia (KetamKetam Project)Project)
Lifting of Jacket Lower Section Place Jacket Lower Section On Barge
Removed Jacket on Barge
ConclusionConclusionSuccessful gas exploration and development Successful gas exploration and development generally generally progresses through five basic operational phaseprogresses through five basic operational phase
I.I. Preliminary investigation ( includes geophysical exploration)Preliminary investigation ( includes geophysical exploration)II.II. Exploratory drillingExploratory drillingIII.III. Field developmentField developmentIV.IV. ProductionProductionV.V. Decommissioning (Plugging and Reclamation)Decommissioning (Plugging and Reclamation)
Thank you very muchThank you very much