07 manus 12 bolted joints 09

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Wardenier RHS Joints - Oslo Course 2009 Bolted Joints between Hollow Sections Prof.dr.ir. Jaap Wardenier Em. Delft University of Technology

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Page 1: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints between Hollow Sections

Prof.dr.ir. Jaap Wardenier

Em. Delft University of Technology

Page 2: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Types of Bolted JointsTypes of Bolted Joints

1. Joints with Bolts in Shear

2. Joints with Bolts in Tension

Bolted hollow section joints can typically be classified

into two groups, depending on how the bolts are loaded:

Page 3: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Splice Joints with Bolts in ShearSplice Joints with Bolts in Shear

Interior/Exterior Splice Plates for large RHS

Page 4: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Splice Joints with Bolts in ShearSplice Joints with Bolts in Shear

Gussets with External Splice Bars permits sealing with cap plates

Page 5: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Diagonal Bracings in a Braced-Frame

Slotted plates welded into the ends of a RHS diagonal bracing

Page 6: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Slotted Gusset Plates into Truss Members

Slotted plate into a CHS member, with the gusset plate tapered for aesthetic appeal

Page 7: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Some bolted Joints

Page 8: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints with Bolts in Shear

Page 9: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints for Truss Supports

Page 10: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Double Channel

Beams

Bolted to Plates

on

RHS Column

Faces

Page 11: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints with Bolts in Shear

Page 12: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Gusset-Plate Joints to RHS

Limitation:

Member widths must be closely matched.

Potential Problem:

Welding contraction tends to pull the gussets inwards. The gussets may need to be spread slightly by jacking after welding.

Page 13: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Gusset-Plate to RHS Joints

Design needs to consider potential failure modes:

1. Shear failure of bolts

2. Bolt bearing: On the hollow section and on the gusset plate

3. Yielding or buckling of the gusset plate, using the Whitmore

criterion

4. Tear Out of the gusset plate (tension only) – All possible failure paths

5. Tear Out of the hollow section (Member tension load only)

– Examine all possible failure paths

Page 14: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Gusset-Plate to RHS Joints

3. Yielding or buckling of the gusset plate, using the Whitmore

criterion

If load is compression; buckling

capacity is based on a column of

width (g + 1.15 ∑ p), depth of tp ,

a length equal to the minimum of

L1, L2 and L3 and an effective

length factor of 0.65.

Page 15: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted fin plate Joint

Page 16: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Fin plate (or shear tap) Joints

y,c0

0

f

E114.0

t

d≤

y,c0

0

f

E4.1

t

b≤

Avoid

too much

distortion

of the

column face:A

Section A-A

A

Page 17: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Fin plate Joint

Check for:

a.beam web failure

b.bolt shear failure

c.bolt bearing failure

d.plate failure

e.weld failure

f. column punching shear failure

g.column face plastification

(only for horizontal loads)

b, e and f should not be governing!

A

Section A-A

A

Page 18: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Fin plate Joint

Avoid:

b. bolt shear failure → stronger than other criteria

e. weld failure → 2a.fs,weld > tp.(0.58 fp,y)

f. column punching shear failure

→ 2 tc.(0.58 fc,y) > tp.(0.58 fp,y )

b, e and f should not be governing!

A

Section A-A

A

Page 19: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Fin plate Joint

d. Plate failure

65

65

65 65

70

70

70

(a) (b)

Tensile Rupture

ShearRupture

ShearRupture

A

Section A-A

A

Page 20: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Other Plate and T stub Joints

D

Section D-D

DE

Section E-E

E B

Section B-B

B

Page 21: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints to diaphragm plates

Page 22: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bracing Joints (see welded plate to RHS connections)

θ

hp

bp

hc

tc

bc

h 'p

w

Np

β = b / bp c

β' = (b + 2w) / (b - t )p c c

b ' = b - tc c c

Page 23: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints

Page 24: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

PRYING FORCES develop when flange-plates lever against each other.

⇒ Prying forces increase the load in the bolts

⇒ Early failure of the connection

Joints with Bolts in Tension

N N

B =N

2B =

N

2

Q Q

B =N

2+ Q B =

N

2+ Q

Page 25: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Flange-Plate to RHS Joints

With bolts along 2 sides of the hollow section

Connection behaviour is

representative of

2-dimensional prying

models

Page 26: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Joints

Yield lines at distance

b’=b-d/2+ti

Page 27: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted End Joints at 4 sides

If no prying:

1u

m

12pyp bB

1ptf

4

1⋅=

γ⋅⋅⋅⋅

Modified AISC:

Yield lines along

outer sides RHS

Use p or p’ (minimum)

bb11

Page 28: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Single sided bolted Joint

Page 29: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Wall Thickening

Page 30: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Single sided bolting

1.1. LindapterLindapter HolloBoltHolloBolt

2.2. Huck UltraHuck Ultra--twisttwist

3.3. FlowdrillFlowdrill

4.4. OthersOthers

1.

Page 31: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

2. Huck

Ultra-Twist

Page 32: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Column Joints Using Huck Ultratwist FastenersColumn Joints Using Huck Ultratwist Fasteners

Column splice

Beam-to-column end-plate

connection

Page 33: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

One-Sided Bolting using FlowdrillOne-Sided Bolting using Flowdrill

- The Flowdrill extrudes a precision hole in the hollow section, with 80% of the molten displaced material flowing down and 20% up.

- This forms a boss of 3 times the hollow section thickness, which can then be threaded with a Flowtap.

- Conventional bolts can then be screwed into the holes from one side.

- Less tolerance for field bolting relative to conventional bolt holes.

www.flowdrill.nl

Page 34: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Flow drill blind bolted joints

Up to 12.5 mm

Page 35: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Other Methods: Welded Threaded Studs

Page 36: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Other Methods: Welded Nuts

Page 37: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Design Recommendations

Page 38: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Design Recommendations

Simulate as standard RHS-RHS T-joint, with outer bolt

centres as the RHS bracing corners, with a reduction for

the bolt holes

Page 39: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Example: Cast steel node for space frames

This one not produced anymore

Page 40: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Nails in Shear

Powder–activated fasteners, or "nails", can be used as structural

connectors for mating circular hollow sections

Ideal for poles – especially in remote locations

Page 41: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Joint design is based on classic failure modes

for bolted joints:

1. Shear failure

of fasteners

2. Fastener bearing

on the base metal3. Net section fracture of

the tube cross section

Page 42: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

The end of the

lectures on

Bolted Joints

Do not stiffen

in this wrong way!!!

Do not stiffen

in this wrong way!!!

Page 43: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

Bolted Gusset-Plate to RHS Joints

4. Tear Out of the gusset plate (tension only) – All possible failure paths

Gusset Tear to

Edge of Plate

Page 44: 07 Manus 12 Bolted Joints 09

Wardenier RHS Joints - Oslo Course 2009

4. Tear Out of the brace – All possible failure paths

Bolt

Pattern

Tear out