1 cleantrax profilgate brochure 03.2015

CleanTrax Profilgate®

Helping Create Clean & Safe Floors

For Pedestrians

For Vehicles

Smart Facilities, Delivered.™

Denver

Los Angeles

Boston

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Sydney

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At Unisan, we help our clients to create clean, safe & productiveworkplaces, by providing a total facility resource with provenhygiene & environmental solutions

Our innovation through research & development with uncompromisingreliability & effectiveness provides us the foundation for future growth.

Because of our global presence, we adhere to international best practiceswith local and industry specific expertise. It's our responsibility to providethe correct solutions that will best fit your needs

Our Mission

• To help create clean, safe & productive workplaces and protect theenvironment

CleanTrax Profilgate® is used by many blue-chip organisations around theWorld, to help prevent dirt and moisture spreading throughout theirworkplace floors

We look forward to working with you soon

The Unisan Team

UK: Jaguar Landrover, BMW & Mini, Toyota,Federal Mogul, Weetabix, McVities (UnitedBiscuits), British Sugar, DS Smith Packaging,Greencore, General Mills and more

Europe: BMW, Audi, Mercedes-Benz,Porsche, VW, Rolls Royce, Bosch, Michelin,Siemens, Coca-cola, Nestle, Wrigley’s,Unilever, Proctor & Gamble and more

Watch the CleanTraxProfilGate® video onour website -www.unisanuk.com

Companies already benefitting from CleanTrax ProfilGate®:

Smart Facilities, Delivered.™

Smart Facilities, Delivered TM

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DO YOU HAVE...?

• Problems with dirty, dustyor slippery floors?

• High cleaning &maintenance costs?

• Risk of contamination?

Solution

We have the solution…

Stop dirt in its tracks with CleanTrax ProfilGate®

What is CleanTrax ProfilGate®?•CleanTrax ProfilGate® is a veryeffective brush system for cleaningtyres and soles of footwear

•Helps reduce risk of slippery floors

•Helps reduce the amount of dirtcoming into your workplace by up to 90% Contact us on 0845 0700 624

or at [email protected]

Problem

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The benefits to your company• Reduce slip/trip potential by

improving floor co-efficient friction• Lessens the risk of slippery floors.

Helps reduce the amount of watercoming in when it’s raining

• Reduces potential civil claims and lost time accidents

• Contains the dirt, foreign matter &moisture at the doorway entrances –stops it from spreading

• Drastically reduce cleaning costs andimprove hygiene

• Helps prevent risk of contamination toproducts and their packaging

• Improves your technical standards• No power supply needed – totally

mechanical brushing action

The contamination taking place in workplace facilitiesthrough the entry and spreading of dirt, via the wheels offork trucks, trolleys and footwear is often underestimated.It typically starts at the doorway entrances and spreads intothe workplace presenting a significant risk of contamination

CleanTrax Profilgate® is designed to solve the problem ofdirt and dust coming into warehouses on fork truck wheels.The robust design will withstand hundreds of movementsper hour and effectively clean kilograms of dirt and reducemoisture from wheels of fork trucks, pallets trucks andtrolleys

Cleans automatically...works 24/7,no bearings, no motors, no hassle, keep clean

Dirt is collected in the trays and can beremoved easily

The tyres are cleaned automatically when drivingover the CleanTrax ProfilGate® system


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BristlesThe bristles of the CleanTrax ProfilGate® brush strips have beenoptimised to ensure the best possible cleaning performance. Thepatented angle of the nylon brushes ensures the best possible cleaningeffect by brushing the dirt mechanically, as soon as a weight is applied.The irregular length bristle-ends brush deeply into the profiles and cleanthem thoroughly

Roof-shaped bodyThe upper part of the brush strip body has the shape of an angled roof.This allows liquids and dirt particles to run off to the sides and drop downeasily into the stainless collection tray

With a width of only 22mm, dirt particles up to 8mm can drop downdirectly into the tray, instead of remaining on top of the brushes

Profiled bodyThe brush strip bodies have a unique shape, which ensures that large dirtparticles or small stones can drop into the stainless collection tray

The combination of the slim brush strips with their inherent tension andthe patented angle of the brushes helps to effectively clean any surfacethat passes over them

MaterialThe new brush strips are co-extruded from hard and soft PVC. The rigidPVC ensures that the brush strips always have the same tension, in orderto press the bristles against the profiles. The additional use of plasticisedPVC, in the upper part of the brush strips, help to reduce noise whendriving over the grates

Brush stripThe brush strips have an inherent tension that pushes the brush stripsabove the top of the grate by up to 8mm. This tension, in combinationwith the inclined brushes, makes them vibrate when vehicles drive over it. The vibration makes the dirt fall into the stainless collection trayunderneath. To protect the brushes, especially under heavy loads, theyautomatically retract downwards below the grate

The details make the difference!

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For Vehicles

While it is normal to clean one’s footwear before enteringany type of building, the dirt brought into industrial facilitiesvia tyres or wheels has often been underestimated

Up to now, the only way to stop this from happening wasto clean the dirty floors afterwards, which is very time-consuming and inefficient

With CleanTrax ProfilGate,® dirt problems can largely beeliminated at the entrance where up to 90% of thetransported dirt can be removed and contained

CleanTrax ProfilGate® b65Offers additional dirt collection capacity, which makes it the perfectsolution for high traffic areas

Consists of a deeper capturing tray (65mm) compared to CleanTraxProfilGate® b55 (55mm)

This reduces the frequency and cost of emptying the traysignificantly. We recommend CleanTrax ProfilGate® b65 for areaswith more than 100 movements per day or those with highvolumes of dirt ingress

+10mm


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Good cleaning efficiency and flexibility

When retrofitted at ground level,only the floor finish needs to beremoved and the topmost layer ofconcrete milled

This solution can be used for areaswith up to 100 movements per day. Forhigher frequencies we recommend theCleanTrax ProfilGate® b65

CleanTrax ProfilGate®

AquaFor disinfection of wheels andsoles of footwear

Ideal for areas which requiremechanical cleaning action,combined with a sanitiser or disinfectant that not only cleans butsignificantly reduces the risk of crosscontamination

These stainless steel grates are perfect for usewith any sanitiser or disinfectant and allow theliquid to be filled 3mm below the top of thetray. The capillary action ensures that the tyresare disinfected without becoming too wet,while a constant liquid level is maintained by anoverflow drain

CleanTrax ProfilGate®

DryZoneHelps ensure dry floors

For use in areas where moistureon the floors is especiallyundesirable or where it isprohibited due to accidentprevention and workplace safety

The special open mesh grate is coveredwith the unique DryPad

When driven on, this high performance fleece absorbsfluids such as water, emulsions, oils and more, providingreliable drying performance on the running surfaces oftyres, rollers or wheels

The DryPad is an inexpensive consumable and should bereplaced regularly

Smoothalso

available

CleanTrax ProfilGate® b55 for less frequent traffic

CleanTrax ProfilGate® Aqua for disinfection

CleanTrax ProfilGate® DryZone for drying smaller wheels

CleanTrax ProfilGate® b55

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For Pedestrians

CleanTrax ProfilGate® GO was designed especiallyfor the effective cleaning of soles of footwear withinindustrial environments

The bristles of CleanTrax ProfilGate® GO are 2mm longerthan those within the other models. This ensures that thebristles reach deep into the profiles of the soles of safetyshoes

When stepping onto the cleaning grate the angled brusheseffectively brush off the dirt. When set into the ground, thissystem can also be used with trolleys and pallet trucks. Thegrey bristles blend into most industrial floors

NEW


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Effective sole cleaning solutionfor light and moderate dirtcontamination. Accessible via special ramps

Segments: 2 x 5 + ramps

Floor Space Covered: approx. 1,436 x 5,400mm (incl. ramps)

Ground level installation foreffective cleaning of verydirty soles

Segments: 2 x 5

Floor Space Covered: approx. 1,436 x 4,900mm

Effective cleaning solution for soles with regularcontamination.

The special ramps allow aboveground installation withoutconsuming too much space


Floor Space Covered: approx. 1,218 x 5,342mm (incl. ramps)

CleanTrax ProfilGate® GO can also beused in combination with other models

CleanTrax ProfilGate® GO with specialramps for above ground

The ramps of CleanTrax ProfilGate®

GO can also be accessed withlightweight trolleys and pallettrucks (<100kg)

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Contact us on 0845 0700 624or at [email protected]

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CleanTrax ProfilGate® b65 CleanTrax ProfilGate® b55

Effective cleaning and drying forforklifts with medium sized wheels

Model: CleanTrax ProfilGate® b65 /DryZone b65

Segments: 3 x 4 + 3 x 2 DryZone b65


Very good cleaning for wheel diameter < 310mm

Good cleaning for wheel diameter < 410mm

Effective cleaning for heavyequipment, large forklifts andlorries

Model: CleanTrax ProfilGate® b65

Segments: 5 x 8


Very good cleaning for wheeldiameter < 620mm


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Effective cleaning for forkliftswith medium sized wheels

Model: ProfilGate® b55

Segments: 3 x 4




M M

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Effective cleaning with rampaccess for forklifts withsmaller sized wheels

Model: ProfilGate® b55


Floor Space Covered: approx. 2,154 x 5,340mm + ramps


Good cleaning for wheeldiameter < 310mm

M M

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Good reasons to useCleanTrax ProfilGate®

The patented system The patented system removes dirtfrom tyres, wheels and soles just bywalking or driving over the grates

No electricity, no motors, nohassle...keep clean and safe

When movement passes over thebrush strips they vibrate and brushagainst the wheel or footwear

Easy to cleanThe system consists of metal grates(corrosion-protected) with patentedbrush strips and stainless steelcapturing trays that automaticallycollect the dirt when the vehicles passover it. The grates can be removedeasily for cleaning. The collected dirtcan be removed easily by using anindustrial vacuum cleaner or brush

Modular system fitsvarious sizesDue to the modular system anddifferent combinations, an optimumsolution is available for each area

For an optimum cleaning result,we recommend a system lengththat will allow 3-4 revolutions ofthe wheel

Surface mounted or setin the floorThe system can either be accessed viaramps, but the most effective solutionis to install into the floor

By placing the system in strategicareas where the majority of trafficmoves, it creates a dirt collectionpoint where dirt is constantlycollected

High load-bearingcapacityThe standard maximum load bearingcapacity is 10 tonne per axis. Withadditional strengthening bars this canbe increased to 20 tonnes

Longevity guaranteedWe offer a lifetime warranty* on thecollection trays and grates!

The brushes are also robust and willlast for over 100,000 vehiclemovements. By rotating the brushstrips, they will easily last up to500,000 movements

* Warranty applies only for grates and trays

Combinable assembly system The CleanTrax ProfilGate® range consists of various modelsfor different applications which can be easily combined

This enables you to install the optimum configuration

• For cleaning tyres and soles of footwear, as well asdisinfection or drying

• Install into the floor or surface mount with ramps

• For dry or wet cleaning

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Spill Control &Containment Solutions

Skin Care &Hygiene Systems

Bins & Waste Recycling Systems

Scan with your phoneto visit our website

Specialist Hygiene and Environmental Solutionsfor a Clean, Safe and Productive Workplace

Request our 186-page Catalogue

T. 0845 0700 624 | [email protected]

Anti-slip PropertiesSeveral friction evaluation methodsproved that our CleanTraxProfilGate® models have a low sliprisk and are suitable for use as ananti-slip floor covering

Food SafetyOur high-quality CleanTraxProfilGate® brushes are incompliance with the FDA, whichregulates the contact of plasticmaterials with food

CleanTrax Profilgate Technical Specificationsmodel width length height weight smooth permissible anti-slip

grate(s) running total weight property

CleanTrax 718mm 980mm 65mm 2 x 30kg ✓ 40t R12ProfilGate® b65

Ramp b65 718mm 1,500mm 65mm 36kg

CleanTrax DryZone b65 718mm 980mm 65mm 2 x 22kg ✓✓✓ 40t

CleanTrax 718mm 980mm 55mm 44kg ✓ 20t R12ProfilGate® b55

CleanTrax DryZone b55 718mm 976mm 55mm 30kg ✓✓✓ 20t

Ramp b55 718mm 1,200mm 55mm 32kg 20t

CleanTrax 682mm 976mm 45mm 41kg ✓✓ 10t R11ProfilGate® smooth

CleanTrax DryZone 682mm 976mm 45mm 31kg ✓✓✓ 10t smooth

1,352mm 1,940mm 45mm 4 x 41kg ✓✓ 10tCleanTrax

2,024mm 1,940mm 45mm 6 x 41kg ✓✓ 10t R11ProfilGate® Aqua

2,024mm 3,870mm 45mm 12 x 41kg ✓✓ 10t

CleanTrax 1,352mm 976mm 45mm 2 x 31kg ✓✓✓ 10tDryZone Aqua

2,024mm 976mm 45mm 3 x 31kg ✓✓✓ 10t

CleanTrax 718mm 980mm 55mm 42kg ✓ 20t R12ProfilGate® b55 GO!

Ramp S* ca. 250mm 981mm 55mm ca. 6.6kg 0.1t

Ramp F* ca. 250mm 719mm 55mm ca. 4.9kg 0.1t

Ramp C* ca. 250mm 250mm 55mm ca. 1.2kg 0.1t

*see also configurations (page 9)

DINEN ISO 13287

DIN51130

DIN51131

1 cleantrax profilgate brochure 03.2015

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