korens · 1. company overview headquarter : egr cooler, tube, oil cooler, atf warmer : usd 162m...

EGR System Global TOP Leader

KORENS

EGR System Global TOP Leader & Our Target is to be the World TOP Enterprise

1. Company Overview

▶ Headquarter :

: Yangsan-city, Gyungnam, KOREA

▶ Local Office

: Frankfurt, Germany

▶ Established

: Nov. 2012

▶ Plant in China

: Zhangjiagang, China

▶ Established : 2008


▶ Local Office

: Troy, MI, US

▶ Established

: Oct. 2013

1. Company Overview

Headquarter

: EGR Cooler, Tube, Oil Cooler, ATF Warmer

: USD 162M (2013)

: 4% of Sales Amount (2013)

: 620

• Major Business

• Annual Sales Amount

• R&D Investment

• Employees


1. Company Overview

Plant in CHINA

•

•

•

•

•

: Zhangjiagang, China

: 2008

: EGR Coolers (1M), EGR Pipe (2M)

: SAIC, CUMMINS, SOGEFI, HAUTAI, OED, FAW

: EGR Cooler & Tube Assembly Line

Vacuum Furnace / Leak Tester

Location

Established

Production Capacity

Major Customers

Facilities


2. History


3. Certificate

Nov. 2009

Dec. 2006 Ford Q1 Award


Quality Certificate Award

Patent

Mar. 2006 Patent : EGR Cooler

Nov. 2006 Patent : Exhaust Gas Recirculation for vehicle

Patent : Exhaust Gas Heat Exchanger

for vehicle

KORENS 4. Organization

Finance

Auditor

R&D Center Korens

China

Korens

Europe

Korens

USA

Sales Div. Production

Division Quality Div.

Management

Support Div.

Asia

Development

Europe

Development

Domestic

Development

Q.A Team

Q.C Team

SQE Team

Domestic

Sales Team

Overseas

Sales Team

Production

Team

Production

Management

Maintenance

Team

Purchasing

Team

Supplier

Development

Management

Planning

HR Team

Accounting

Team

Strategy

Planning

Finance

Team

CEO

Chairman

CSO

(Chief Security Officer)

Purchasing

Division

CTO COO

(Chief Operating Officer)

Finance Div. Production

Tech. Division

Production

Tech. Team #1

Production

Tech. Team #2

N.A Developed

Analyze

Test Team

Oil Cooler /

Proto Team

Global

Sourcing Team

I.T

Team

P.M Team Environment

Team

Planning

Coordination

Development

Cost

New Tech

Development

4. Organization : R & D Center

CEO

Pre- Develop -ment

C A E Reliability

Test Proto Team

R&D Director

More than 10yrs

5 ~ 10 yrs

3 ~ 5 yrs

1 ~ 3 yrs

10

12

18

10

Experience Man

Total 50


C A D

7 members 6 members 17 members 7 members 13 members

5. Sales : Annual Turnover

(USD Million)


51

102

140 162

240

365

410 Euro-6 Emission Start

2010yr 2011yr 2012yr 2013yr 2014yr 2015yr 2016yr

6. Sales : Composition

BY PRODUCTS BY CUSTOMER

52%

30%

9% 7% 2%

EGR Module

OIL Cooler

EGR Pipe

Others

40%

7% 4%

38%

4%

3% 2% 1% 1% 0

51% 49% EGR Cooler

Domestic

Oversea


http://www.ford.com/en/links/General/www_fordvehicles_com/default.htm?referrer=home

7. Customer Distribution

▶ France

▶ Korea

▶ Germany

▶ China

▶ Turkey

▶ Italy

Customer

▶ Germany

Customer ( 1st Tier )

▶ Italy

▶ Austria


▶ North America

Potential Customer

▶ North America

▶ Japan

▶ UK

OIL COOLER

8. Product Line Up


EGR Module

ATF Warmer

EGR PIPE

9. Products – Mass Product


2.2L Diesel

2.5L Diesel

1.7L Diesel

3.0L Diesel

3.0L LP

EGR Cooler (Passenger)

Wavy Fin Type

EGR Cooler (Commercial)

Wavy Fin Type


Heavy Duty 12L


Heavy Duty 5L

Heavy Duty 9L

Heavy Duty 12L


2L Diesel

3L Diesel 2L Diesel

1.9L Diesel

EGR Module

Wavy Fin Type



2.2L Diesel

Gasoline 4.6L 1.6L Gasoline

Diesel 2.5L

Diesel 2.0L

OIL Cooler


9. Products – the others


EGR Pipe & Tube

Layered Core Type

-1.2L

-Can core type

-95*62

-1.5L

-Layered core type

-113.2*177.2

AT Oil Cooler & ATF Warmer

-1.5L

-Layered core type

-113.2*177.2


9. Products - Developed

Batch Type (11 Furnaces)

Continuous Type (5 Chambers)

10. Main Facilities


Vacuum Brazing Furnace

2 Cab Brazing

Furnaces

EGR Cooler Module Line

Pipe Line

Wavy Fin forming M/C

EGR Cooler Brazing

Line

Others

EGR Tube

Oil Cooler

Tube & Fittings

Oil

Return

Tube

2.5M

4M

4M

1M

Annual Capacity

11. Production Capacity


12. Technical Capability : CAD


I-DEAS / PRO-Engineer

CATIA / UG

3D CAD Software

All Commercial CAD System is

available

Interface

Check

2D Drawing

3D Modeling

KORENS


FLUENT

Performance analysis

CHT

Analysis

Boiling Analysis

Flow distribution

ANSYS

Thermal Stress

Structural Analysis

Vibration Analysis

FEMFAT

LCF / HCF

Analysis

CFD Analysis : FLUENT

FEA Analysis : ANSYS W/B, FEMFAT

Analysis Software

KORENS has a lot of experience of Fluid – Structure

interface analysis

12. Technical Capability : CAE

KORENS

Cooler

Test Bench # 1

(Max. Temp. 850℃)

Cooler

Test Bench # 3

Performance Test only

(Max. temp. 550℃)

Cooler Test Bench # 2

(Max. Temp. 650℃)

Cooler

Test Bench # 4

Thermal Shock Test Only

(Max. temp. 550℃)


Performance Test Bench & Thermal Shock Test Bench

Pressure Fatigue

Test Bench #1

( Water side: 10bar,

Gas side: 50bar,

1.25Hz )

Pressure Fatigue

Test Bench #2

( Water side: 7bar,

Gas side: 7bar,

1.25Hz )

Pressure Fatigue

Test Bench

12. Technical Capability : Test Facilities

KORENS

Max. Pressure : 5bar

Salt Spray Test Bench

Max. Frequency : 2000Hz

Max. Acceleration : 5bar

Vibration Test Bench

Max. Pressure : 1.5 bar

Max. Flow : 50 lpm

Internal Corrosion Test Bench

Max. Temp : 550 ˚C

Corrosion Test Bench

Temp Range : -40˚C ~ 120˚C

Actuator operating : 1Hz

Environment Test Bench

Engine Application :

Medium duty ~ Heavy duty /

Fouling Validation

Engine Dynamometer

12. Technical Capability : Test Facilities

korens · 1. company overview headquarter : egr cooler, tube, oil cooler, atf warmer : usd 162m...

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