1. hazard register

Attachment 7.1, Reference Procedure CP-104

CP-104F-01,Rev 0, Dated 15-02-2010

Sr. No. ACTIVITY HAZARD THREAT CONSEQUENCES CONTROL MEASURES

1 General Health Hazards

Dust

Heat

Noise

Vibation

2 Driving & Transportation

Diversions Access Road / Diversions

Obey all traffic rules, speed limits, road signs and drive

Vehicle Collision

Target Engineering Construction Company

Hazards Register

Task / Activity:

1. General Health Hazards

DustDust entering eyes and breathing system

Injury to EyesMedical Problems

Use PPE - Mask, goggles; consider weather conditions for continuity of work as applicable in windy / dusty conditionsSpray water to enable dust suppression

Heat Person working hot environment continuously

Heat stressHeat stroke

Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hours

Noise Prolonged exposure to noise

Hearing lossInconvenience to Residents

Use Proper PPE - exposure to minimumConduct planned Preventive Maintenance of Construction Plant and Equipment.Conduct noise survey periodically and adhere recommendations.Provide enclosures for permanent equipment generating excessive noise.

Vibration due to travel and use of pneumatic tools / blasting hoseWhole body vibration during driving / traveling. Hand / arm vibration when using hand tools / Power tools

Decreased worker comfort, efficiency and damage to health

Exposure to travel and pneumatic hand hold tools / hand tools shall be reduced by rotation of employees.Tools shall be inspected and maintained in good working order.Vehicles / plants shall be maintained in good repair working order.Training workers on health hazards.

Driving Conditions

Dust greatly reducing drivers visibility

Loss of control of vehicle - Accident

Follow driving in dust code and drive with dipped head lights ON. Tool box talk.

Heavy rain washing out graded road

Crashing into holes in road surfaces. Drive with due care and attention specially after rain. Tool box talk.

Temporary Accesses / Diversions

Loss of control of vehicle - Accident / Injury

Vehicle is forced to reverse - Accident

Proper Parking and Alertness from Drivers. Reversing Horn /Alarm in place


CP-104F-01,Rev 0, Dated 15-02-2010

2 Driving & Transportation

Driver Driver of Vehicle

Accident All drivers shall have driving permits.

All vehicles to be fitted with speed limiters.

Seat belts to be worn.

Driver fatigue Accident / Injury Journey Management to be followed. Shift work to be managed

Accident / Injury

Man lost Journey Management system to be followed. Tool box talk.

Loads Unsecured Loads

Injury damage

3 Loading & Unloading

Fall of person - Injury

Defective lifting equipment

Injury All rigging, slinging and lifting to be done by competent person.

Prior to use all equipments to be visually inspected.

Inadequately trained drivers / Arrogant Drivers

Driving too fast for the road conditions


Drivers and passengers not wearing seat belts

Chances of more serious injuries.

Driver leaving keys in ignition of unattended Vehicle leading to unauthorized use of vehicle

Driver shall always remove key from ignition when leaving vehicle unattended. Tool box talk.

Driver unfamiliar with road / route

Fall of loads on roads and sites

All loads in the vehicle shall be secured with ropes, straps, chains, binders, nets or covers.

Mechanical Lifting

Improper stacking of load on back of truck / trailer - leading to fall of load

Serious injury, Damage

Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load.Unstable / Unequal Loading

Inadequate access to top of load. Unstable work platform on top of load. Wearing of unsuitable clothing. Improper planning of job leading to unsafe working practices

Unloading shall be conducted from ground level if possible. Supplier to be requested to place load on truck to aid unloading. Restrict number of persons. Hard hat to be securely fastened with chains straps.

Lifting Equipment /

Operator

Incorrect Use of and defective lifting equipment

Inadequate working platform (due to soft / unstable soil etc), Overloading

Tripping over. Injury Mechanical failure Dropped Load

Operator shall check soil condition before start of operation and assess the suitability of the working areas. Operate within SWL.

Permit to work system.Dropped loadInjury

Inspection certification and color coding of equipment. Check the lifting appliance and gears prior to work.

Incorrect rigging, slinging and lifting practices

Damage to lifting equipment since last inspection

InjuryAccident


CP-104F-01,Rev 0, Dated 15-02-2010


Injury Tool box talk to raise awareness of work force.

Weight of load not known Load weight to be identified before lifting.

Serious Injuries

4 Cranes

EquipmentOperator to check on daily basis. Certificates by third party

Rusted sections give way

Accessories Daily check before use.Third Party certification

People

Methods

Load Safe load Capacity mentioned on Crane boom

Load Chart available with operator

Securing of load before lifting

Tool Box talks

5 Lifting Over Live Plant Falling Hazard

Crane Failure

Fire Explosion

Personnel Injury

Property Damage

Human Error

Plant Shutdown Cranes shall not be operated without a safe load indicator.

Lifting Equipment /

Operator

Personnel having body part trapped by load

Moving crane resulting in asset/ property being hit

Injury, Property damage

Lifting equipment operator and crew shall ensure that there shall be sufficient room for operation to take place without hitting people or asset in the vicinity.

Tag line shall be attached for longer loads and guided by the crew to prevent swinging during the lifting operation.

Serious InjuriesDamage

Non Involved person on sitePersonnel coming under the path of load being moved

Clear the area before lifting starts. If necessary, cordon the area.All persons to be made aware of dangers through tool box talk.

Failure of limit switches for trolley and boom travel

Injury/Fatality/Damage to property

Sling/Hooks/Wire Ropes Failure


Unauthorised Operator. Non experienced banksmen.People working underneath the load.


Only authorised Operator allowed to operate the towercrane.Experienced and trained banksmen allowed to give directions.

Time of operation,Improper co-ordination


Night operation without proper arrangement of lighting to be avoided

Exceeding maximum Capacity of lifting


Rate of lifting,traversing with high speed

Crane operators must hold a certificate of competency issued by approved third party.

Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc.Limit switches shall be tested to ensure that they are operating correctly.


CP-104F-01,Rev 0, Dated 15-02-2010


Human Error Fire Explosion Only certified riggers to be used.

Personnel injury

Property Damage Crane outriggers to be on a firm footing.

Adverse Weather

Plant shutdown Rigging supervision to be on site throoughout entire operation.

Tool box talk to be conducted

Operation to be conducted as per Method Statement.

All loose lifting gears must have valid certificate and colour coded.

All lifting gears must be visually inspected prior to use.

Personnel injury

Lifting Over Live Plants

Property Damage

Plant Shutdown

Fire Explosion Where possible, lifting over plant shall be avoided.

Personnel injury Never hold load over live plant and pipe line. Only transit over them

Property Damage

Plant Shutdown

6

Landing Platform

Inspection every day ,Greasing regularly

Operator Inexperienced Experienced and trained operator

The safe working load and the maximum working radius shall never be exceeded.

Crane Operator to take instructions from designated rigging supervisor only.

Precaution to be given on the location of outriggers and near by trench.

No Lifting if wind speed exceeds 20knots.Weather forecast to be consulted on daily basis.

Temporary Passenger Lift for Workers

Substandard platform material, Deficient Construction of platform,overloading, High velocity wind

Injuries / Damage to property/Fatality

Ensure Third Party Inspection and Certification of Lift and its components, Use experienced operator, Post danger signs

Vertical Rack and Pinion,Tooth Gear

Shearing off of Pinion and Tooth, No Greasing done, No Inspection


Electric and Mechanical system/Equipment

Burning/Fault of Equipment during operation


Inspection every day ,Provision of automatic stop of car in case of any mechanical/electric faults,Provision of Safety device



CP-104F-01,Rev 0, Dated 15-02-2010

7

Falling hazard

Crane Failure

Personnel Injury HSE regulations to be strictly adhered to.

Property Damage

Human Error

Fire Explosion

Crane shall not be operated without a safe load indicator

Permit to Work System.

Only certified riggers are used.

Personnel Injury

Property damage Crane outriggers to be on firm footing only.

Rigging supervisor to be on site throughout entire operation



Personnel Injury Ensure the Integrity of the sections to be erected before erection

Erection of Tower Crane Elements

Crane Operator must hold a certificate of competency issued by approved third party.

Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc.,

Limit switches shall be tested to ensure that they are operating correctly

The Safe working load and the maximum working radius shall never be exceeded.

Crane Operator to take instructions from designated rigging supervisor only

Precaution to be taken on the location of outriggers and nearby trenches.

All lifting gears must be visually inspected prior to use. No workers will work or transit under the load.

Defective/Loose parts of the sections


CP-104F-01,Rev 0, Dated 15-02-2010

7

Falling hazard

Slippage of Hand tools Property Damage

Tool kits to be available with all erecting personnel

Working at heights Slip, Trip & Fall Personnel Injury

Ensure usage of double lanyard full body harness with 100% tie-off

Lifelines to be provided for safe anchoring of lanyards.

8 Electrical Safety

Power Tools

Incompatibility with Voltage Electrocution.

Spliced Cable Electric Shock Trailing cables be kept to the minimum

Incompetent User Fire/Explosion.

Overloading

Incompetency Electrocution. Electric Work Permit System

Fire/Explosion. Only authorized electrician to make electrical installations

All electrical Equipments shall be earthed

Use of Lock out and Tag out and isolation procedures.

9 Using Hand Held Grinder

Grinding/ Cutting

Improper PPE Personnel injury Grinder user must wear face shield, ear protection & Gloves

Flying spark/ debris Property Damage All combustible materials must be removed from the area

Incompetence

Ensure correct body position & posture while grinding

Electricity

Damaged Cable

Electrocution

Cable must not be coiled/ entangled during use

Inadequate maintenance

Disconnect the power supply during changing the wheel


No loose material/spares to be there on the sections/parts to be erected

Personnel Movement in the area is to be prohibited and the area of erection to be completely barricaded.

Only experienced and skilled personnel shall be allowed for the erection of tower crane.

Use only portable electrical equipment and hand tools rated 110 volts.

The wiring to socket outlets (metal clad) shall be secured and earthed.

Electric installations

Only certified personnel must use hand held grinder & only certified grinder will used at site

Never remove the guards and disc rating must not be lower than grinder maximum revolution

Make sure the cables and connections are in good condition prior to use


CP-104F-01,Rev 0, Dated 15-02-2010

10 Working in Confined Spaces

H2S H2S as applicable

Carbon Monoxide

Asphyxiation

Tanks & Vessels

Access Fatal injuries

Fatal injuries

Congestion Injuries

Hydrocarbon Gases/Vapours

Hydrocarbon gas in combustible range coming into contact with an ignition source

Explosion / FireRespiratory Problems

PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts.Use appropriate PPE ie. SCBA or fresh airline mask if exposure is likely to be high.

Personnel insufficiently trained and experienced. Lack of awareness of H2S dangers

Inhalation of H2S resulting into fatalities.

Personnel trained in H2S awareness and escape with a valid H2S entry permit.

Personnel not carrying required safety equipment therefore not able to detect H2S

Inability to detect H2S and escape from it leading to inhalation of H2S.

Personnel to carry H2S detectors and suitable breathing apparatus (escape hood)

CarbonmonoxideVehicle / plant exhaust located too close to confined space leading to build up of carbonmonoxide

Poisoning, drowsiness, loss of muscular control, Vomiting, unconsciousness.

Ensure that exhaust of vehicle / plant are directed away from excavation.

Insufficient Oxygen

Insufficient OxygenGas fumes displacing oxygen in confined space

Gas test. Personnel shall not be permitted to enter the confined space if toxic gases are present and the level of oxygen is less than 20%.

Inadequate access leading to escape or rescue of personnel in an emergency

PTW, confined space entry certificate. Check for adequate emergency access.

Mechanical Failures of Jack Drops

Jacks holding roof / tank whilst could fail and danger of collapse on persons

PTW, confined space entry certificate. Check for adequate emergency access. Regularly check with Contractor for safe

Congested worksite leading to personnel injuring themselves or other with tools and equipments

Number of personnel entering into the vessel or tank should be restricted to minimum.


CP-104F-01,Rev 0, Dated 15-02-2010


Communication Fatal injuries

Information Fatal injuries

Civil

1 Excavations and Backfilling

Confined Space

Fire / Explosion

Respiratory problems

Loss of communication between standby men and working party leading to member of working party unknowingly being left unconscious or injured for some time

Working party is required to maintain contact with standby men at all time while in confined space.

No record kept of personnel inside tank / vessel leading to access being closed with person still inside

Supervisor / stand by men should maintain record of all persons inside the vessel / tank.

Underground Services

Rupture of pipeline. Coating damage. Cable cut / damage

Loss of containment Pipeline damage Interruption of services Electrocution

Permit to work system Excavation certificate. Excavation may be limited to hand digging for the first 1.5 mtrs. AS-built drawing use cable / pipeline detectors. Cable/utilities once located to be protected and supported.

Presence of Hydrocarbon gasTrench collapse

Injury Death

Confined Space permit to be complied with and entry permit to be obtained prior to start of work once excavation depth increases 1.5mSafe access/egress (min. 2 nos) to enter/exit the pit.Pre task tool box talk to be conducted to communicate hazards involved.Gas levels to be checked prior to start of work.



A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts. No smoking is such areas

Excessive exposure to hydrocarbon gas / vapours

Use appropriate PPE (Masks, goggles, Breathing Apparatus & Gas detectors)

Personnel insufficiently trained and experienced

Lack of awareness of H2S dangers

Vehicle / plant exhaust located too close to excavation / confined space leading to build up carbon monoxide

Poisoning, drowsiness, Loss of Muscular control, vomiting, Unconsciousness.



CP-104F-01,Rev 0, Dated 15-02-2010


Heavy rain Excavation caving in No work during rain and work to be started after inspection.

Fatality / Injury Excavation shall have adequate access.

Congested work site Injury to self or others No. of personnel working in excavation to be limited.

2 Concreting

Formwork

Nails, sharp corners, Tools

Injury

Concreting Concreting

Use of PPE, especially gloves, gumboots

Excavated Material

Excavated material stored too close to edge. Other person unaware of existence of excavation

Excavation caving in injury. Person falling or driving in injury.

Store material 1m away from the edge of the excavation. Excavation in excess of a depth of 1.5m are required to be shored or have slides sloped back. Barricade excavation with warning rope and use warning signs. Use warning lights in the night.

Inadequate emergency access out of excavation

Personnel working at edge / above excavation

Drop of tool / equipment onto people working in excavation.

Tools / equipment to be kept away from edge of excavation. If the depth of the excavation is 1.5m and more confined space entry certificate shall be obtained and all conditions are complied with. Excavation procedures to be followed. Tool box talk.

Formwork / Reinforcement

Person coming in contact with projected nails / sharp corner during handling or movement. Improper use or defective tools

Use Proper and right tools. Use PPE such as glove, helmets, shoes, goggles. Inspect and remove projected nails. Remove nails from formworks after use. Tool box talk.

Movement of materials by plant. Incorrect use of or defective pump, mixer, bucket, dumper

Accident / backpain / injury. Accident, injury

Permit to work system. Regular maintenance and inspection of plant.Ensure same gang

Incorrect material handling technique. Unauthorized incompetent operator. Inadequate maintenance of plants

Holding hose / assisting bucket / trowelling

Continuous exposure leading to skin problems


CP-104F-01,Rev 0, Dated 15-02-2010

2 Concreting

Housekeeping Fall / Trip

Injury Barricade area. Warning signs. Tool box talk.

3 Block Work

Manual Handling Injury

Ensure proper lifting procedure is done.

Poor Housekeeping Good Housekeeping must be maintained.

Training on Manual Handling Procedure will be given.

Poor Housekeeping

Injury

Maintain Good Housekeeping

Uneven grounds/surfaces Openings are properly covered.

Improper working platforms Use of safe certified scaffold platforms

Improper access Provision of safe access to working platforms

Non usage of safety harness Use of Safety Harness

Adequate signage and standby person to be provided.

Poor visibility Use of clear safety glasses.

Adequate approved fluorescent lights to be provided.

Falling material Improper lifting of blocks

Blocks stacked properly and secured to pallet before lifting.

Ensure below is barricaded and adequate signage provided.

Incompatibility with voltage Electrocution

Operation of power tools by authorized personnel only.

Fire/Explosion Single outlet shall be used for only one tool.

Spliced cable Electric Shock Wiring to socket outlets shall be secured and earthed.

Fatality ELCB’s to be provided on all weather type of electrical outlets.

Substandard Work

Incorrect form work substandard concrete

Collapse of form work / concrete work

Injury and loss of material.

Adequately designed and checked form work. Sturdy support and braces. Quality Control on concrete.Supervisors to be present at job to reduce accidents.

Unathorised movement of persons. Bad house keeping.

Improper lifting procedure of materials/equipment

Slips, Trips and Falls

Injury/Fatality/damage to property

Ensure that competent crane operator and rigger will perform the job

Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load.

Use of Power Tools and equipment

Ensure that only portable electrical equipment and hand tools rated 110 volts are used.

Too many connections in a single outlet


CP-104F-01,Rev 0, Dated 15-02-2010

3 Block Work

Incompetent user

Damage to Property

Only qualified electricians to make electrical installations.

Ensure that tools and equipment are fit to use.

Ensure circuit breakers are working (ELCB).

Only trained workers can operate the power tools.

Trailing cables to be kept to the minimum.

4 Plastering

Poor Housekeeping

Injury







Stretching to reach Adequate approved fluorescent lights to be provided.

Splashing Injury

Inspection of sprayers prior to use.

Incompetent Persons Only competent workers to be engaged for the job.

Fall from height

Incomplete scaffold

Injury

Use of complete, Inspected and tagged scaffolds.

Ensure scaffold platforms are not overloaded.

Improper Access Access to be clear & rigidly fixed

Usage of Safety Harness

Falling Objects

Falling objects from edges All edges to be clear of any material at all times.

No one is allowed to stand under lifted load, bucket etc.

Use of Power Tools and equipment Damaged tools and

equipment

Incompatibility with speed, size of the grinding/cutting

wheels

Ensure that the speeds, size of the grinding/cutting wheels are compatible.

Ensure PPE's such as safety glasses, helmets, Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly.


Use of defective Hand sprayers

Use of all required PPE such as Safety Helmet, face shield, Rubber Hand gloves etc

Not wearing Fall protection devices

Inadequate barricading under height works

Injury/Property damage

Areas below height work to be fully barricaded and with sufficient signage

Working/Standing under loads


CP-104F-01,Rev 0, Dated 15-02-2010

4 Plastering

Falling Objects

5 Falling Hazard

Crane Failure

Personnel Injury HSE regulations to be strictly adhered to

Property Damage

Cranes shall not be operated without a safe load indicator.

Permit to work system.

Human Error

Only certified riggers to be used.

Crane outriggers to be on a firm footing.

Rigging supervision to be on site throoughout entire operation.

Tool box talk to be conducted as per Method Statement.



Adverse Weather

6 Dewatering Works

Bore well drilling

Incompetent workmen

Injury/Property damageImproper lifted load

securementOperators of lifting equipment to stop when persons are present underneath

All lifted loads must be properly rigged/secured/slinged to avoid fall/slip/collision.

Watchman to be present to physically prevent persons to enter barricaded area.

Site Erection of Precast Concrete Foundation / Panels


Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc.

Limit switches shall be tested to ensure that they are operating correctly.


Personnel Injury / Property Damage


Precaution to be given on the location of outriggers ad near by trench.

All lifting gears must be visually inspected prior to use.No workers will work or transit under the lifted load.

Fire ExplosionPersonnel InjuryProperty Damage


Injury to personnel /Property damage

Ensure only skilled workmen are engaged. Tool box talk to be conducted


CP-104F-01,Rev 0, Dated 15-02-2010

6 Dewatering Works

Bore well drilling Defective equipment

Lack of coordination. Guards/barriers to be in place and checked on a daily basis.

Area to be barricaded and sign board to be provided.

Incompetent Operator

Injury to Personnel

Fuel/Oil Spillage

Good housekeeping/easy access must be maintained to the pump.

Disposal of water discharge

7 Anti Termite Application

Lack of Ventillation Injury/Sickness

Flammable material Fire Keep away from source of ignition

Injury/Sickness

Mark/label/identification on chemical drum/gallon

Dust/Organic Vapours

Unauthorized personnel Injury/Sickness Barricade area. Put Warning signs. Tool box talk

Banksman to ensure no personnel movement/equipment near the drilling operation.


Use of standard equipment only. All equipment to be inspected prior to start of work.

Ensure equipment is kept on stable ground and no other activity is in progress in the area.

Operation of Dewatering Pump

Injury to personnel/Loss of property

Trained and experienced operator to be used for operating the pump.Stand by watch to be provided for off duty hours when pump is to be left in running condition.

Defective Machine/Lack of Guards

Equipment Entry procedure to be followed while mobilizing pump on site. Daily pre use inspection to be carried out by operator. Guards to be replaced after maintenance activity.

Fire/InjurySoil Contamination

Dip Trays to be provided while refuelling and maintenance. Contaminated soil (if any) to be disposed as per COMPANY approved procedure

Dry Chemical Powder fire extinguisher to be provided near pump and regulalrly inspected for usability.

Soil/Water contamination

Sedimentation tanks to be provided to ensure water discharged is free of fines/other contaminants. Point of Discharge to be agrred and approved by COMPANY.

Storage of Anti Termite Chemical

Ensure storage of Chemical is as per MSDS. Material to be stored in sepaerate container with adequate ventillation. Appropriate labels to be displayed to warn/caution personnel

Use designated area for storage and ensure availability of Fire extinguishers

Application of Anti Termite Chemcial

Contact with Skin/Exposure to Fumes/Accidental Ingestion

Only experienced and certified applicators are allowed to handle the chemcial.

Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical.

Disposal of Chemical Suffocation/

Respiratory ProblemSpecial respiratory protection, approved by Manufaturer of chemical and as stated in MSDS


CP-104F-01,Rev 0, Dated 15-02-2010


Disposal through approved waste handlers only.

8 False Ceiling Works

Injury to personnel

Injury to personnel

Inadequate space Injury to personnel

Tripping and slipping Injury to personnel

Poor knowledge Injury to personnel

Bad house keeping

Conduct toolbox talk.

Supervisor/Foreman will provide full time supervision.

Falling from height Injury to personnel

Damage to Property

9 Tree Cutting

Equipment

Pre-Use checks to be done on a daily basis by operator.

Inadequate maintenance Injury/damaage

Personnel

Competent supervisor to monitor the activities

Coordination Lack of proper coordination Injury/Fatality

Discharge/spillage of chemical in sea /Land

Toxicity to aquatic organisms/Environmental Hazard

No disposal to sea/waste/leftover to be disposed as solid waste. Disposal/Spillages to be handled as per guidelines in MSDS.

Incorrect Manual handling of

Ceramic tiles

slips from hands, insecure hold

Hold the Tile with proper grip on it. Lift gradually using leg and knee with close to the body. Use hand gloves and other PPE required for the job.

Improper /Unsafe posture, Over Weight

Train personnel about manual handling. Stand as close as possible to the object to be lifted. Lift the object by bending the knee as much as possible. Do not give weight to your back. Use proper PPE.

Clear the area before starting the job. Keep proper access and area for free movement. Do not stack the material near the work area.

Clear the area from trip/slip hazard. Provide required lighting. Use proper PPE.

Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before the task.

Fall and injury to personnel

House keeping will be maintained through out the job and access will be kept unobstructed

Working at heights

Use proper scaffolding/ for the job. Barricade the area provide warning signs.

Do not allow other personnel to work under while work is going at over head. Conduct tool box meetings. Use safety harness where ever necessary.

Defective/damaged equipment

Injury/fatality/damage to property

Copany requirements for equipment mobilization to be complied with

Ensure periodic maintenance as per Equipment O & M manualMiantenance records to be maintained.

Unauthorized personnel/Operator


Only authorized/trained personnel allowed to operate the equipment

Warning signs, Barricades to be provided to prevent any personnel/equipment movement in the excavator swing area.

Proper coordination to be ensured between operating equipment & vehicle movement.


CP-104F-01,Rev 0, Dated 15-02-2010

9 Tree Cutting

Time of operation Night operation with proper illumination arrangement.

10

Engage skilled workers only

Phisical stress and exaustion Adequate rest periods to be planned

Inspect all tools and discard the damaged ones

Use of hand tools

Working at heights Fall from heights Use certified scaffolds and ladders. Use full body harness

Injury to personnel



Poor Knowledge Injury to personnel

Bad House keeping

Emergency Medical Emergency Injury

Availability of qualified first aider.

Display of emergency contact numbers on site

Stand by vehicle to be available at all times on site

11

Flying objects Personnel injury

Moving parts and sharp object Property Damage Protective guards must be in place at all time during operation

Necessary permits to be obtained prior to start of work. A suitable plan including particulars of personnel, activity, means of communication to be prepared.

Environmental hazards

Disturbance of sea, stock piling & disposal of material.

Damage to environment

Disposal & stock piling only at authorized locations.Ensure adequacy of silt curtains.

Gypsum Board Wall Cladding Works

Manpower & Materials

Engaging unskilled and inexperienced workers.

Injury / fatality / damage to property

Use of defective tools & equipment

Improper handling of tools and equipment

Engage one first-aider with sticker on helmet on site and emergency procedure shall be communicated to everyone

Slips from hands, insecure hold/ falling objects

Serious injuries / Property damages

Hold Tools with proper grip on it. Avoid personnel working below. Use hand gloves and other PPE required for the job.


Manual handling of Gypsum Boards

Slips from hands, insecure hold

Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job.

Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas.

House keeping will be maintained through out the job and access will be kept unobstructed.

Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task.



Rebar Cutting & Bending Machine

Rebar cutting/ bending

Wear eye protection and required PPE for the work while using the machine


CP-104F-01,Rev 0, Dated 15-02-2010

11Avoid putting the finger/ hand or other in pinch-point area.

Electricity Damaged Cable Electrocution

Inadequate maintenance Make sure the emergency stop switches are working properly

The area around machine must be keep clean and dry at all times

12 Disposal of Demolition Debris

Environmental

Air

Dusts Weather (Strong winds) Injury to Eyes


Use of PPE such as Mask and Safety Glasses.

Land

Injury Ensure that the doors are properly aligned and maintained.

Damage to Property

Proper protection covers must be provided.

Collision with another vehicle Ensure drivers are with valid license and authorized.

Water

While the truck is offloading

Injury Proper stockpiling of materials.

Blown by the wind Proper protection covers must be provided.

Collision with another vessel Ensure that competent crew are manning the barge.

13 Road Crossings


Jamming of fingers between steel re-bars

Never use loose hand gloves or loose clothing near the moving partsMake sure the cables and connections are in good condition prior to use

Consider the weather conditions for continuity of work as applicable in windy conditions.

Caused by the vehicles and equipment movements

Ground on site and in the harbour are to be sprayed with water to contain the dust.

Ensure that the speed of vehicles/equipments are reduced and the loading of debris will be at its nearest distance to the bed of the truck.

Materials falling on the road

Small openings on the doors of the trucks

Overflowing debris materials on trucks

Ensure that the volume of materials loaded in the truck are just enough to be contained.

Non provision of the necessary protection/covers

Materials falling on water

Contaminate/ pollute the sea

Banksman must ensure that the amterials offloaded will not be very close to the ecge og the barge.

Stockpiling inside the barge is high and not appropriate

Proper communication within the Head Office and the barge will be maintained.

Movement of Vehicular Traffic

Improper warning system to control vehicular traffic warning signs not seen due to poor visibility to mist and fog

Accident, Serious injury, Vehicle Damage

Warning signs to indicate that personnel are working next to roads. Vehicular traffic speed should be controlled (warning signs)


CP-104F-01,Rev 0, Dated 15-02-2010

13 Road CrossingsInjuring work party.

Nausea / Fatality

Cable cut Provide banksman to guide and warn the operator.

Mechanical


Crossing of road by personnelAccident, Serious injury

Personnel crossing should be controlled by identifying cross points and warning signs to be placed for warning of vehicular traffic.

Crossing of plant and vehicles


Road crossing area to be identified and warning signs to be erected. Flagmen should be positioned while crossing of heavy plants / vehicles. Raise general awareness among all crew members on the hazards of working next to the roads.

Graded roads and right of ways.

Construction work on the ROW without adequate barriers and warning signs

Row inspection vehicle and private vehicle crashing into construction works. Injury / Damages

PTW for working on the stretch of road. Install warning signs and barriers.

Flying Fragments

Stones thrown up by vehicle tyres

Warning signs like reduce speed, slow down, Men at work, shall be installed so that drivers will reduce speed while traveling past work party.

Install warning signs like men at work (300m, 200m, 100m), reduce speed, diversion. Install road barriers, traffic cones. Provide trained flagmen to warn and control traffic. Provide fluorescent types vests to personnel. Provide flashing lamps during hours of darkness.

Cutting & Excavation

Hydrocarbons under pressure in underground pipelines.

PTW, confined space entry certificate. A gas test shall be performed in hazardous areas and in the vicinity of hydrocarbon lines before work starts.

Excavation of pipe lines with mechanical diggers

Rupture of lines and loss of containment.

Permit to work including excavation certificate. Dig. Trial pits. Excavation may be limited to hand digging.

Under ground instrument and electrical cables. Uncertainty of exact location of under ground cables

Cables being cut during excavation - electrocution , property damage

PTW, Excavation certificate. As built drawing, use of cable detectors if cables are known to be in the area. Excavation may be limited to hand digging. If cables are exposed then it shall be protected and supported.

Mechanical digger operator unable to see cable in the work area


CP-104F-01,Rev 0, Dated 15-02-2010

1 Welding

Improper PPE

Improper maintenance Fire/Explosion. Welding gloves

Welding near fuel Electrocution. Overalls.Permit to work system.(Hot permit)

Incompetancy Health impairment. Welding goggles with correct filter

2 Steel Fabrication & Erection

Gas Cutting

Explosion / Fire Injury

Explosion / Fire injury

Damage to eyes Operators should wear safety goggles.

Electric Arc Welding

Damage to body parts. Welders will be provided with and wear the following personal protective equipment.

Flammable materials will be removed from areas where welding is to be undertaken.

Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher.

Fire extinguisher to be immediately available in the area of any welding operation.

Before welding operations are carried out, the materials involved and their by-products will be identified, the risks assessed and necessary control measures identified in order to prevent possible respiratory disease/systemic poisoning (e.g. cadmium, stainless, galvanized, lead coated materials).

Welding cables and cable joints will be maintained in a good condition.

Welding returns will be firmly connected to the metal on which welding is taking place. This will be carried out by means of well-constructed earthing clamps only.

In order to prevent risk of Arc Eye injury to other personnel, suitable screens will be placed around the welders working area.

Task / Activity:

2. Steel Fabrication & Erection

Leaking of welding gas coming into contact with ignition source

Relevant Permti to Work shall be obtained. Check welding equipment prior to commencing work.

Incorrectly stored gas cylinders being knocked over and damaged and the leaking gas coming into contact with an ignition source.

Gas cylinders shall be stored up right and securely fixed to support. Gas cyliners to be stored separately in a well ventillated room.

Operator working without safety goggles


CP-104F-01,Rev 0, Dated 15-02-2010


Gas Cutting

Back firing

Electrocution

Injury

Injury

Fire injury

Injury

Injury

Injury

Gas Cylinder getting back fired. Possibility of cylinder getting fired or exploded.

Check and ensure that flash back arrestors on gas cylinders before cutting sets are conneced. All hoses/hose connections to be checked for integrity.

Disc Cutting Electrical Equipment and Tools

Inadequately maintained electrical construction equipment and hand tools

Relevant Nacked flame PTW shall be obtained. The Electrical equipment and tools should be inspected duly by a competent person before starting the work .

Grinding Rotating

Grinding Disc

Inadequate training and experience of user leading to lack of safety awareness.

Lack of safety awareness leads to damage / injury

User shall be given on the job training until he is considered competent.

Grinding disc not properly secured to grinder leading to grinding disc coming loose and flying off.

Check tightness of the disc prior to using grinder. Guards shall be fitted to grinders.

Grinding disc being defective leading to disc shattering

Check condition of the grinders and disc before starting the work daily by the supervisor and fitter.

Flammable materials in the vicinity of grinding operations

Flammable material shall be removed from the area or protected with spark arrestor screen.

Maximum allowable RPM of the disc below the operating RPM of the grinder leading to disc shattering.

Maximum allowable RPM of the disc shall be checked against the operating RPM of the grinder.

Flying metal fragments

Personnel not wearing correct PPE in the vicinity of grinding, disc cutting, chiselling and chipping operation leading to flying metal fragments.

Hitting eyes of co-workers and causing blindness.

All personnel involved in cutting, grinding, chipping, chiselling shall wear goggles.

Chipping/ Chiseling

Defective and incorrect use of

hand tools

Personnel using defective hand tools.

Personnel using incorrect tools

Hand tools shall be inspected regularly by the supervisor and daily by the user. Defective tools should be repaired / discarded.

Personnel using hand tools incorrectly.

Personnel shall be trained and supervised to use correct tools / use hand tools correctly.


CP-104F-01,Rev 0, Dated 15-02-2010


Injury

Fire / Explosion

Fall of Person/Injury

Fall of material from top

3 Health Hazard.

Radiographer shall be qualified and ADGAS approved.

Adequate barriers and warning signs shall be posted.

Radiographer shall ensure that all personnel are well clear.

Monitoring of work area must be ensured.

Chipping/ Chiseling


hand toolsMaintenance of the tools without isolating the power source and energising the tool while being maintained.

Tools shall be isolated from power source while carrying out maintenance. Maintenance should be carried out away from the power source.

Incorrect equipment being used in hazardous area

Tool box talk to raise the awareness of the personnel in using the correct equipment / tools.

Incorrect use of /or defective Scaffolding and ladders

Substandard Scaffolding material, Deficient Construction of Scaffold, Inadequate access and working platform. Unsecured ladder and overloading, High velocity wind

Collapse of Scaffolding/Injuries / Damage to property/Fatality

Follow procedure for Scaffolding erection,Use defect free ladders,Tool Box talk,Use of Safety harness,use of Sign boards. Certified equipment

Personnel working at high level

People unaware of vertigo. Lack of awareness in using Safety harness

Competent supervision, Confirm that person working at height not suffering from vertigo.People using Safety harness which must be properly secured to the stable element of erected structure or use of suspended access platforms or credles (certified equipment), Provide Safety net to arrest fall.

Fall of Materials, Tools


Provide toe board, guide rail to the Platform. Areas below and adjacent to erections shall be adequately cordoned off to prevent personnel from moving into those high risk areas. Such barriers to be accompying with warning notices prominently displayed.Ensure people wear PPE

Temparature Effect




Non Destructive Test (NDT) / Radiography

Radiation Exposure

Personnel exposure to radiation source

Inform control room over radio before starting and after completion of radiography.

Strictly observe ADGAS’ PTW procedure/radiography checklist to be attached.

Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low.

All activities associated with radioactive materials must conform to the requirements of Client


CP-104F-01,Rev 0, Dated 15-02-2010

4 Hydro Testing

Obtain relevant work permit from the ADGAS concerned authority


5 Hook Up to Tie-in points Personnel Injury

Area operator to be informed prior to start of activity.

Continous supervision is requried.

Block Valve shall be closed in the presence of area operator.

Open the bling carefully after confirming that no gas leak is present.

Stop the hot work around this area.

6

Gas Cutting

Fire / Explosion

Flash back arrestors to be fitted to the Cylinders

Fire / Explosion

Oxygen Cylinders /valves/fitting to be kept free from grease / oil

High Pressure Lines

Failure of Flange bolts /Failure of hoses and

connectors

Personnel Injury/Property

damage

Equipments and tools must be inspected prior to use for the hydro test.Unauthorized personnel entry to be avoided during testing time by the working team personnel

Area Operator must be informed prior to start of job and after completion of job.

Pressure guages/relief valves must be checked for working condition prior to start of job.

All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor.Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.

Chemical / Hot Steam

High pressure chemical/hot steam splashes / Falling

Material

Obtain relevant work permit from the concerned authority. Detailed Method Statement/TRA to be prepared prior to start of job. Pre task talk to be done all personnel are to be communicated the HSE requirements.

Above 2mtrs height workers must wear full body harness with proper anchorage.Project Safety Personnel must be present during hook up to Tie -in points

Breathing apparatus shall be used & all required PPE like PVC hand gloves shall be used.

Task / Activity:

6.

Erection of Steel Structures (Equipment / Piping)

Improper handling of compressed Gas Cylinders

Gas cylinders to be kept in upright position, firmly secured on a trolley

Gas hoses and guages to be maintained in a safe condition and inspected daily

Defective Equipment / Incompetent Personel

Defective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out


CP-104F-01,Rev 0, Dated 15-02-2010

6

Gas Cutting

Fire / Explosion Skilled gas cutters are only to be deployed on the job.

Proper platform with hand railing/access to be provided.

Lifelines to be used whereever required

Area to be barricated and appropriated signboard provided

Use of Safety Harness for all works above 1.8m

Use of Power Tools

Electrician to inspect all electrical installations on a weekly basis

Electrical

1 Site Erection of Panels Falling Hazard

Crane Failure

Fire Explosion HSE regulations to be strictly adhered to

Personnel Injury

Property Damage

Road Blockage Cranes shall not be operated without a safe load indicator.

Human ErrorFire Explosion Only certified riggers to be used.

Personnel injury

Adverse Weather


Rigging supervision to be on site throughout entire operation.






Personnel carrying out gas cutting operation will wear suitable eye/hand protection.

Fall of personnel working at heights

Unsafe / incomplete working platform

Personnel injury / Property Damage Working platform/Scaffold to be tagged by an authorized scaffold

inspector. Scaffold to comply with BS 5973 requirements

Defective / Damaged tool, Horseplay/ Unauthorized

operatino Improper cabling/Power conection

Electocution/Personnel Injury

All Power tools are to be inspected and tagged by a competent personOnly 110V power tools are to usedPower tool operators are to be issued on production of training proofCables descipline to be maintained and joints to be avoided








CP-104F-01,Rev 0, Dated 15-02-2010


Adverse Weather

Property Damage

2 Handling of Cable Drums

Injury

Property Damage

Fatality

Unstable/Uneven ground

Position of the worker/rigger.

Ensure that the swing area is always clear from structure/workers.

Conduct tool box talk.

Full time supervision will be provided by Supervisor/Foreman.

Damaged drums

Improper loading/offloading Injury Ensure that proper loading/offloading of materials are done.

Failure of Jacks/stands Damage to property

Protruding nails Check the drums and remove or bend the protruding nails.

Workers must use PPE.

3 Cable Glanding Cable Glanding Injury Use Proper PPE - exposure to minimum

Tools to be insoected regularly

Barricade the working area

Trailing cables be kept to the minimum

Close supervision during the execution of the work

Fire Explosion. Personnel Injury

No Lifting shall be conducted if wind speed exceeds 25 knotsWeather forecast to be consulted on daily basis.

Loading/unloading of cable drums by

crane/Hiab

Incompetent Crane Operator/Rigger

Ensure that competent crane operator and rigger will perform the job.

Inadequate space for positioning of the crane and trailer truck

Ensure that adequate space for the crane and trailer truck will be available. Proper access to the truck beds must be ensured.

Lifting Equipment not Certified by Third Party

All lifting equipment must have the necessary third party certification prior to use.

Soil condition must be considered all the time and outrigger pads to be used.

Crane/Sling/Hooks/Wire ropes failure

Ensure pre-use inspection checklist is done and third party certification provided.

Ensure that the worker/rigger must go down from the Trailer truck to avoid being hit/pinned by the load.

Hitting structure/property when swinging the boom

Ensure that PPE's such as clear safety glasses, helmets, safety shoes and gloves are provided..

Ensure that the jacks/stand are capable to hold the weight of the drums.

Use of cable knife, Unskilled/inexperience

workmen

Only trained and skilled personnel to do the cable glanding works.Proper position while working with the cable knife.Presence of mind while doing the stripping works.


CP-104F-01,Rev 0, Dated 15-02-2010

4 Cable Termination

Injury

Eletrocution Adequate Safe working distance to be maintained

Property Damage Pre Task Talk must be conducted prior to work

All tools to be insulated properly.

Lock out / Tag out of equipments to be followed if necessary..

Safe working distance to be maintaind.

Cable earthing lugs to be terminated at the common earthing points

Housekeeping must be maintained all the time at site.


Use Proper PPE - exposure to minimum

5 Cable Laying & Testing

Injury

Ensure that sand and other materials are properly removed.

Uneven grounds/surfaces Ensure proper Housekeeping.

Poor visibility due to dusts Ensure that no activities will be done when the visibility is poor.

Workers must be trained for proper pulling procedure.

Conduct Toolbox Talks.

Jacks/Stand

Injury Ensure that cables are pulled slowly and smoothly.

Damage to property

Ground must be level and firm.

Fire/Injury Availability of qualified first aider/Fire fighter.

Display of emergency contact numbers prominently on site.

Cable Testing Personnel Injury

Wear necessary PPE

Cable Splicing / Termination

No Proper communicationUnskilled/Inexperienced workmen

Only competent person to do the cabl splicing / termination (certified MV Terminator)

Working near live equipment / panels

Secure a valid Permit To Work and other relevant permits for the task..Only authorized and trained/certified personnel to do the cable terminatin works.

Barricade to be installed and signs posted during execution of work.


Poor condition of the area due to sand

Incorrect technique and posture of pulling

Ensure that supervisors are available all the time for any changes in the work.

Jumping/Falling of drum while pulling

Inadequate capacity to carry the cable drum

Ensure that jacks/stamd are capable of carrying the weight of the drum.

Personnel must not be allowed to stand within the falling distance of the cable drum.

Standby Vehicle to be available at all times near work spot for any emergency

Wrong installation, miscommunicaton


CP-104F-01,Rev 0, Dated 15-02-2010



Barricade all areas affected by the HV Test

Isolate the HV Test equipment

All tools should be properly insulated

Lock out / tag out of equipment to be followed if necessary

Only competent persons to do the HV Test

Conduct toolbox talks before going to work

6 Cable Jointing Works

Injury/DamageOnly skilled & experienced personnel are to be used.

Defective hand tools Injury Adequate safe working distances to be maintained.

Work to be continously & safely monitored.

Hand tools used are to be inspected prior to use

Use of suitable hand gloves for personal protection

Continuous supervision by a competent Engineer / Supervisor

7 Installation of Field Instruments

Personnel falling from height


All HV Test equipment must be connected to the earthingsystem

Always use / connect to earthing system for safe discharge ofcurrent

Cable splicing/ Jointing

Unskilled/Inexperienced workmen

Working near live equipment/panels

Injury/Damage/ Electrocution

Permit to Work, Isolation permit shall be obtained prior to start of work.

Task / Activity:

7.

Working at High Elevation

Injury to personnel.

Fatality.

Ensure proper scaffolding platform and access ladder are made available for the job. Maintain daily good housekeeping and do not over load the platform with materials.

Ensure wearing and hooking of fall protection equipment on the platform of more than 1.80 meters high.

Provide proper barrication and do not allow personnel to work or pass under the scaffold while workers are working on the top.

Tools and materials falling from height

Injury to personnel. Damage to property.

Ensure the site are clean and free of unwanted materials. Ensure the scaffold platform complies with the standard requirements. Do not stack materials or tools near the edge of the scaffold platform.

Electrical cables and installation of lighting system.

Incompatibilty with voltage or power rating.

Electric shock / Electrocution

Ensure the voltage supply is equivalent to lighting fixtures and tools power ratings. Ensure electric circuit breakers (ELCB) are working and inspected periodically.


CP-104F-01,Rev 0, Dated 15-02-2010


Overloading

Cable splicing and termination

Marine

1 Working Over or Near Water

Falling hazard

Loss of balance

Adverse Weather

Illumination

2 Working Under Water

Water Pressure

Drowning, Death

Proper Method Statement

Lack of oxygen Competent Divers duly certified

Bad weather Emergency Response Plan

Diver Competency


Electrocution. Fire / Explosion. Damage to property.

Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured.Electric shock /

Electrocution. Damage to property.

Provide and ensure ELCB's are working properly on all eather type of electrical outlets. Only qualified and experienced electricians to make all electrical connections.

Presence of materials on the wayImproper housekeeping,Slips, Trips

Drowning,DeathSite to be kept clean and free from tripping hazardsMaterials to be stacked properly and not piled too high.Proper PPE to be worn while working near water

Drowning,Injury, Death

Slippery surfaces to be treated immediately.Secure barriers and fences are required.Supervisor to be always present to inspect the site.Lifeboat should be available in case of emergenciesProper gangeway with handrails and lifebouys to be used.Use work vest fully fastened and take extra care while working at the end and side of the barge / pontoon/work platform

Hot weather, rain, winds, fog,rapid rise of tide

Personnel being carried away by currents

Local weather conditions should be obtained at the beginning of work or shift.

Deceptive shadows and glareDifficulty in locating a person in the water

Drowning Sufficient lighting to be provided, especially for night works,Even spread of light to be providedArea flood lights to include the immediate water surface.

Laying of pipes/ joints etc under water

Use of underwater cameras

No Communication/Rescue system

Lack of Awareness and Training in Emeregency Response

All diving works to be done under 100% supervision by competent supervisor.


CP-104F-01,Rev 0, Dated 15-02-2010


Rescue System

Drowning, Death

First Aider and emergency Vehicle should always be available.

Systems of Work Overall Awareness

3 Marine Transportation

No overloading beyond specified limit

Frequently Check Tug Line, Maintain third party Certification

Berthing

Comply with Harbour Master/PPA Regulations

Secure barges Drop Anchors and check/Recheck

Routes

Loads

Overloading of boat

Plant and Equipment

Defective Vessles/Tug Lines/Pontoons/Barges

Inadequate vessel MaintenanceVessels over loadedRough WeatherUse of damaged or Old Tug Line

Accident/InjurySinking of Barge/TugLoss of PropertyCapsizing

Regular Planned Preventive Maintenace; maintain Vessel Classification and

Third Party Certification, Ensure Surveys done at regular intervals. Keep registrations upto date

Check with Coast Guard on weather conditions; No risk taking at any cost.

Uneven Distribution of Loads

Improper securing of barge, detching from anchors

Uncontrolled movements, sudden jerksPeople caught in between/ Falling Off

Damage/Sinking/CapsizingAccident/InjuryDamage to Jetty

Check loading for uniform distribution and ease of unloading

Secure barges; Ensure competent personnel to direct and control berthing operations; Check Jetty sufficient and suitable for berthing

Only authorised personnel to be on board/around at the time of berthing

Possibility of getting stuck in sea bed during low tideHeavy rainsrough seaUnfamilarity with Route

Sinking/ Capsizing/Drowning/Loss of Property

Follow Navigation Route. Captain is sole authority to take decisionsRelFamilarity with RouteKeep communication lines openEnsure travel register updated with Land based Office on completion of journey

Unsecured Vehicles/ Materials/Load Distribution

Sinking/ Capsizing/Drowning/ Loss of Property

Check and ensure optimum loading with unloading in mind, Secure all vehicles, and other equipment likely to moveEnsure uniform loadingNo transportation of people other than designated crew unless authority permission is given

Transportation of personnel to work spot

Damage to property/Sinking/capsizing/Injury to personnel

Only permissable number of personnel to be allowed on boat. Capacity to be displayed on the boat.PPA/COMPANY regulations to be adhered to.


CP-104F-01,Rev 0, Dated 15-02-2010

4


Inspect all tools and equipment and discard the damaged ones.

Permit inadequate Ensure PTW is processed by authorized and competent person.

Non compliance to PTW Ensure effective supervision and conduct inspection.

Toolbox Talk

Injury / Fatality

Use local language simple & concise.

Safety inspections/unsafe acts audits.

Subject matter is incomplete

Strong wind Tag lines will be used when moving

dropped material No lifts in wind speed over 22knots.

Wave action

Weather condition Approved lifting points to be used.

Constant visual contact between banksman and crane operator.

Transportation of Material From Barge to Shore

Mobilize Man & Equpt.

Engaging Unskilled and inexperienced workers.

Injury/fatality/damage to property / damage to sea environments.

Use of defective tools & equipment.

Improper handling of Tools & Equipments

Engage one first aider with sticker on the helmet on site and emergency response procedure shall be communicated to every one.

Apply for Permint To Work


Lack of understanding of PTW

Conduct Toolbox daily and pre task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions.

People not familiar with the job & hazards involved.

Conduct toolbox talk by line supervisor and monitored by area safety officer.

Poor understanding of workers Poor safety attitude of workers. Ensure quality talk through audits/supervuisors/questions during

talks.

Lifting operations - offloading/loading


Extra long taglines to be used when swinging from material supplies vessels.

No slinging of materials using belts unless belt is protected against damage and fixed to or through an approved lifting point.

Banksman will make sure swing path is clear of all personnel underneath before starting lift.

Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc.


CP-104F-01,Rev 0, Dated 15-02-2010

4

No personnel in area underneath crane boom.

Any person crossing railing will be tied off using areestor harness.

Personnel experienced in liftin to be used.

Provision of cool rest areas for the workforce.

Provision of adequate drinking water/juices.

Supervisor will ensure that enough rest will be given to workforce.

Crane

Dropped loads Double lashing of chains and slings.

Bumping into Avoid lifting unequal lengths together

loads swung over people.

Correctly color coded lifting gear to be only used.

Crane controller in visual contact with operator

No blind uncontrolled lifts are authorized.

Controller clearly identified with reflective jackets.

Clear the lift path before lifting any materials.

Stuck materials will not be pulled free using crane.

No loads to be swung over personnel.

Clear lift path before start of lift.

Ground controller to warn of an overhead load using a whistle.

Swing arc outside of congested or obstructed areas only.

Marine

Fall into water Injury/Fatality

Life jackets to be worn at all times.

Life buoys with lines positioned at appropriate locations.

Gang way to be used for access.



While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin.

Broken pallets not to be lifted with fork pallet, must be loaded in material basket.

Harbor supervisor and barge master has final decision on whether a lift may be started if there is swell on the day affecting the barge.


Use material lift basket where possible to lift loose materials in and out.

Lifting operation shall be halted untill all personnel have been cleared from the swing arc.

Personnel to time wave action/boat rise and fall and only transfer at top of the wave only.

Caught between harbor and barge.

Personnel only to transfer once alongside. No "Long Jumps" allowed.


CP-104F-01,Rev 0, Dated 15-02-2010

4

Marine Under no circumstances gunwale be used as handhlod.

Essentially

Limit non essential viasits to the barge

Always follow instruction given.

Take your time when transfering.

Ask for help if you feel uncomfortable

Always wear your life jacket.

General HSE Awareness. Daily Toolbox talk to raise general awareness level.

Unsafe acts Risk Assessment/method statement discussed with site supervision.

Use of interpreters to ensure understanding .

Competent and adequate supervision provided.

Personnel not allowed to work unattended- "Alone working"

HSE monitoring through on site field safety officers.

Coaching of individuals

Gross misconduct will result in instant dismissals.

Emergencies.

Man falling overboard Life Jacket to be worn all the time.

Life buoys available

Fire on the barge Participate in man overvboard drills.

Emergency response procedure.

5 Dredging

Injury / Damage


Wear PPE including gloves - " All metals will be hot to touch during day".

General HSE Compliance.

No personnel allowed to site unless having ADMA/ADNOC/TARGET HSE Inductions.

Risk Assessment/ Method Statement/PTW must be available at work locations.

Disciplinary action of offenders who are repeatedly violating HSE rules.

Accident/drowning bodily injuries.

Suction Cutter / Dredger and

Delivery Hoses

Setting Up Dredger / Cutter; Setting up delivery lines

Loose joints

General Control Measures include taking authority approvals, work permits, permits for vessels, using trained and experienced personnel;

Ensure approved method statement and works are implemented in strict compliance.

Also put up warning signs and maintain continuous supervision / monitoring of the activity.


CP-104F-01,Rev 0, Dated 15-02-2010

5 Dredging

Barge Movement Injury / Damage Ensure anchors are suitably are located and fastened properly;

Injury Only authoirzed personnel; ensure housekeeping;

Disposal and stock piling only at approved locations

6 Sheet Piling

Banksman Check Weather conditions and choose appropriate time for work

Operators Certified equipment and daily checks

Vibro Hammer Malfunction Only competent banksmen / operators / labour to be used.

Handling Mechanism / Grips

Cautious Work under supervision

Obtain proper work permit and implement all precautions

Steel Sections Falling Off

Check Weather conditions and choose appropriate time for work

Certified equipment and daily checks

Slipping or falling Only competent banksmen / operators / labour to be used.

Crane Malfunction Cautious Work under supervision

Vibro Hammer Malfunction

Uncontrolled movement / Loosening of anchors; Relocation of position

Other Vessels / Divers

Damage anchors, delivery lines,

Damage / Injury / Drowning

Close supervision, put up warning bouys, and comply with work permit requirements

Slips , Trips an Falls

Delivery areas / Stockpiling, Slippery surfaces

Environmental Hazards

Disturbance of area, Stock piling and diposal of dredged material


Related hazards of working over, near, under water

Installations, Checks and maintenance Turbid Water

Drowning / Suffocation

All under water works by divers, life jackets in place, first aiders available, and close watch during marine work actitivities.

Task / Activity:

6.

Handling of Steel Sections

Personnel injury / DrowningProperty Damage

Follow approved Method Statement and competent personnelCheck Vibro Hammer and Crane before start of day

Vibro Hammering of Steel Piles

Personnel injury / Drowning

Property Damage

Obtain proper work permit and implement all precautions Work to approved sequence and method of placement

Defective or improper equipmentUntrained banksmen / operators

Use of GeneratorsUnsafe movement

Ensure personnel aware of method statement and requirementsAll sections to be vibrohammerred to be scrutinized for defects - Use template for proper aligning


CP-104F-01,Rev 0, Dated 15-02-2010

6 Sheet Piling

Water Jetting Unskilled workers

Injury

7 Bathymetric Survey

Inadequate PTW

Heat Stress/Sick Sickness

Defective Equipment Pre Use eqpuiment checklist to be completed prior to start of work.

Survey crew to use Life Jackets

Fire extinguisher to be available in Survey Boat

Only trained and instructed persons shall operate the water jetting equipment.Good access, a safe working platform and secure footing shall be ensured. No adjustments shall be made to the equipment when it is under pressure.

Bathymetric Survey

Damage to property/Injury to

personnel

PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force.



CP-104F-01,Rev 0, Dated 15-02-2010



Dust

Heat

Noise

Vibation


Hazards Register














CP-104F-01,Rev 0, Dated 15-02-2010




Injury All rigging, slinging and lifting to be done by competent person.




Serious Injuries

Mechanical Lifting



Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load.Unstable / Unequal Loading

Inadequate access to top of load. Unstable work platform on top of load. Wearing of unsuitable clothing. Improper planning of job leading to unsafe working practices


Lifting Equipment /

Operator






Dropped loadInjury




InjuryAccident








Clear the area before lifting starts. If necessary, cordon the area.All persons to be made aware of dangers through tool box talk.


CP-104F-01,Rev 0, Dated 15-02-2010

3 Cranes

EquipmentOperator to check on daily basis. Certificates by third party


Accessories Daily check before use.Third Party certification

People

Methods

Load Safe load Capacity mentioned on Crane boom



Tool Box talks


Crane Failure

Fire Explosion

Personnel Injury

Property Damage

Human Error

Plant Shutdown Cranes shall not be operated without a safe load indicator.

Fire Explosion Only certified riggers to be used.

Personnel injury


Adverse Weather

Plant shutdown Rigging supervision to be on site throoughout entire operation.





Personnel injury


Property Damage

Plant Shutdown


Personnel injury

Failure of limit switches for trolley and boom travel



















Never hold load over live plant and pipe line. Only transit over them


CP-104F-01,Rev 0, Dated 15-02-2010



Property Damage

Plant Shutdown


CP-104F-01,Rev 0, Dated 15-02-2010

5

Landing Platform

Inspection every day ,Greasing regularly

Operator Inexperienced Experienced and trained operator

6

Falling hazard

Crane Failure


Property Damage

Human Error

Fire Explosion Crane shall not be operated without a safe load indicator



Personnel Injury


























CP-104F-01,Rev 0, Dated 15-02-2010

6

Falling hazard

Personnel Injury Ensure the Integrity of the sections to be erected before erection






7 Electrical Safety

Power Tools




Overloading






Grinding/ Cutting

Improper PPE Personnel injury Grinder user must wear face shield, ear protection & Gloves

Flying spark/ debrisProperty Damage

All combustible materials must be removed from the area

Incompetence


Electricity

Damaged Cable

Electrocution
















CP-104F-01,Rev 0, Dated 15-02-2010



Carbon Monoxide

Asphyxiation

Tanks & Vessels


Fatal injuries

Congestion Injuries
















Insufficient Oxygen















CP-104F-01,Rev 0, Dated 15-02-2010

10 Material Handling

Heavy Objects

Personal injury.

Fall of object. Property Damage

Incorrect technique, posture of lifting load. Attempt to lift too heavy load.

Back injury / slip disc.

Training of correct manual lifting technique. Tool box talk. Examine size / weight of object before lifting and ask for assistance.

Sharp edges / objects.

Handling material containing sharp objects eg.Nails protruding from wood.

Use hand gloves and safety shoes and suitable PPEs. Excersie vigilance while handling sharp objects.

Improper position of material

Tool box talk. Examine size / weight of object before lifting and ask for assistance.


CP-104F-01,Rev 0, Dated 15-02-2010


Civil

1 Demolition

People Injuries / Fatality

Inhalation of asbestos fibreMedical problems

Noise Prolonged exposure to noise Loss of hearing Use Proper PPE - exposure to minimum

Dust Use PPE - Mask, goggles

2 Piling


Banksman Certified equipment and daily checks

Operators Only competent banksmen / operators / labour to be used.


Handling Mechanism / Grips Cautious Work under supervision






Use of Generators

Unsafe movement Cautious Work under supervision


Hazards Register

Live Utiltity Services

Damaged utility services, leading to rupture, property damage and even electrocution

Injuries, Fatality, Property Damage

Work permit requirement to be complied with. 100% isloation of utility service, removal of utilitity equipment and fitment prior to start. Compliance with Approved Method StatementAdjoining

Structures / Buildings

People working within, stability of sructures, falling debris, failure of equipment

Property Damage, Injuries to people

Mandatory precautions, proteciton system approved to be complied with. People working within to be given notices. As far as possible, avoid people working closer to demolitionPeople passing by using

accesses close to the demolition area

Ensure safe and protected access way. Avoid closeness to demolition.

Asbestos (If involved)

Special Precautions to be taken, PPE, Masks, Control of Airborne asbestos fibres. Ensure method statement given prior to work and approved by client, only authorized personnel to conduct this activity. Specialised training necessary for this kind of hazardous

Dust entering eyes and breathing system

Injury to Eyes, Medical problems

Crane / Equipment / Operator

Failure of equipment, falling loads, Human error

Injuries, FatalitiesProperty Damage

Ensure third party certification of equipment, trained and certified operators to be used.



Property Damage Follow approved Method Statement and competent personnelCheck Vibro Hammer and Crane before start of day

Vibro Hammering of Tubular Piles


Property Damage


Defective or improper equipment

Untrained banksmen / operators



CP-104F-01,Rev 0, Dated 15-02-2010

2 PilingCrane Malfunction


Equipment

Preuse checks to be done on a daily basis by operator

Third party certificates to be available.

Personnel Unauthorized personnel/opera Only authorized trained personnelt o operate the dredger

Competent supervisor to monitor the activity

Approved personal floatation device to be used

Coordiantion Lack of proper coordiantion Injury/fatality Proper coordiantion to be ensured

Night operation with proper illumination arrangements


Confined Space

Fire / Explosion




Property Damage




Coordinate with other operational marine spreads to avoid any interference with the anchoring systemNecessary permits to be obtained prior to start of work.Detailed mEthod Statement including particulars of personnel,activity, means of communication ,transportation and emergency evacuation to be prepared.






Injury Death








CP-104F-01,Rev 0, Dated 15-02-2010


Heavy rain Excavation caving in No work during rain and work to be started after inspection.



4 Concreting

Formwork


Injury


Personnel insufficiently trained and experienced

Lack of awareness of H2S dangers




Excavated Material












CP-104F-01,Rev 0, Dated 15-02-2010

4 Concreting




5 Block Work





Poor Housekeeping

Injury










Blocks stacked properly and secured to pallet before lifting.





Holding hose / assisting bucket / trowelling

Continuous exposure leading to skin problems

Substandard Work


Collapse of form work / concrete work

Injury and loss of material.







CP-104F-01,Rev 0, Dated 15-02-2010

5 Block Work


Ensure below is barricaded and adequate signage provided.





Fatality ELCB’s to be provided on all weather type of electrical outlets.

Incompetent user

Damage to Property






6 Plastering

Poor Housekeeping

Injury








Splashing Injury




Ensure that competent crane operator and rigger will perform the job

Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load.




Damaged tools and equipment

Incompatibility with speed, size of the grinding/cutting

wheels







CP-104F-01,Rev 0, Dated 15-02-2010

6 Plastering

Fall from height

Incomplete scaffold

Injury




Usage of Safety Harness

Falling Objects


No one is allowed to stand under lifted load, bucket etc.

7 Falling Hazard

Crane Failure


Property Damage



Human Error





Not wearing Fall protection devices




Working/Standing under loads

Improper lifted load securement

Operators of lifting equipment to stop when persons are present underneath












CP-104F-01,Rev 0, Dated 15-02-2010

7 Falling Hazard

Human Error



Adverse Weather

8 Dewatering Works

Bore well drilling

Incompetent workmen

Defective equipment

Lack of coordination. Guards/barriers to be in place and checked on a daily basis.


Incompetent Operator

Injury to Personnel

Fuel/Oil Spillage


Disposal of water discharge









Injury to personnel /Property damage

Ensure only skilled workmen are engaged. Tool box talk to be conducted



Use of standard equipment only. All equipment to be inspected prior to start of work.

Ensure equipment is kept on stable ground and no other activity is in progress in the area.


Injury to personnel/Loss of property


Defective Machine/Lack of Guards





Soil/Water contamination






CP-104F-01,Rev 0, Dated 15-02-2010


Injury/Sickness


Dust/Organic Vapours




Injury to personnel

Injury to personnel




Bad house keeping




Damage to Property

11 Tree Cutting

Equipment




Only experienced and certified applicators are allowed to handle the chemcial.

Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical.

Disposal of Chemical Suffocation/

Respiratory ProblemSpecial respiratory protection, approved by Manufaturer of chemical and as stated in MSDS




Incorrect Manual handling of

Ceramic tiles

slips from hands, insecure hold









Working at heights


Do not allow other personnel to work under while work is going at over head. Conduct tool box meetings. Use safety harness where ever necessary.





CP-104F-01,Rev 0, Dated 15-02-2010

11 Tree Cutting


Personnel




12



Inspect all tools and discard the damaged ones

Use of hand tools

Working at heights Fall from heights Use certified scaffolds and ladders. Use full body harness

Injury to personnel





Unauthorized personnel/Operator






Environmental hazards












Serious injuries / Property damages




Slips from hands, insecure hold

Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job.

Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas.


Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task.


CP-104F-01,Rev 0, Dated 15-02-2010

12

Bad House keeping





13

Flying objects Personnel injury

Moving parts and sharp object Property Damage Protective guards must be in place at all time during operation

Avoid putting the finger/ hand or other in pinch-point area.

Electricity Damaged Cable Electrocution

Inadequate maintenance Make sure the emergency stop switches are working properly

The area around machine must be keep clean and dry at all times


Environmental

Air




Land

Injury Ensure that the doors are properly aligned and maintained.

Damage to Property



Water

While the truck is offloading







Rebar cutting/ bending

Wear eye protection and required PPE for the work while using the machine

Jamming of fingers between steel re-bars

Never use loose hand gloves or loose clothing near the moving partsMake sure the cables and connections are in good condition prior to use











Contaminate/ pollute the sea




CP-104F-01,Rev 0, Dated 15-02-2010




15 Road CrossingsInjuring work party.

Nausea / Fatality






Crossing of road by personnelAccident, Serious injury


Crossing of plant and vehicles







Flying Fragments

Stones thrown up by vehicle tyres










CP-104F-01,Rev 0, Dated 15-02-2010

15 Road Crossings


16 Asphalting

Asphalt Burns of body parts

Skin problems

Heat stress Provision of shade and cool drinking water. Rotational Break

17 Scaffold Erection / Dismantling

Injury Ensure scaffold material procured meets requirements of BS 1139

Property Damage Material is procured from professional scaffold material suppliers

Fatality

Scaffold collapse Improper design/erection

Imcompetent personnel Only qualified/certified scaffolders to erect scaffold.

Defective Material






Direct contact with hot asphalt

Personnel engaged shall be provided with and wear PPE like over alls, boots, gloves, helmet and filter masks etc.

Prolonged and repeated exposure to asphalt fumes

Inhalation of asphalt fumes

Prolonged and repeated skin contact with asphalt

Persons working in hot environment.

Heat stress / Heat stroke.

Substandard Material

Material not meeting specification

Pre Erection material inspection to be carried out by certified Scaffold inspector and damged.defective material to be quarantined and later disposed from site.

Serious injuries / Fatalities/ Property damage

Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal bracing to be provided to ensure stability.

Scaffold material to comply with BS 5973 requirements. All material to be checked prior to use and only defect free material to be used for scaffold erection.

Modification to be done on scaffold only in the presence/approval of scaffold supervisor.

Work at height/fall of personnel/material

Improper access/working platforms

Injury/Fatality/Damage to material

Supervisor/safety officer to ensure full body double lanyard safety harness is used by all personnel working on height. Lifeline to be provided to anchor lanyard at all times.

Loose material/poor housekeeping

All loose/unwanted material to be removed regularly. Supervisor/foreman to ensure good housekeeping to be maintained.

Personnel working below/parellel works

Work to be carried out only with approved work permit. Supervisor to ensure no parellel work is carried in the area of scaffold erection. Area to be barricaded and safety sign board to be provided.


CP-104F-01,Rev 0, Dated 15-02-2010

17 Scaffold Erection / Dismantling

`

Scaffold not to standard

Relevent tag to be placed while erection and after completion

All workment o be made aware of the Scaff tag system

Unauthorized modification

Weather condition Temperature Heat Stroke Provision of rest areas.

Humidity Fatality Provision of adequate cool drinking water.

Provision of juice or solutions for dehydration.


18 Painting

Contact with body/Skin

Source of ignition / hot work Fire / Explosion

Improper storage

Improper working platform Fall of person

Ignition sources Fire / Explosion

Non/improper usage of safety harness

Safety Harness to be checked daily for condition prior to start of work.

Continous monitoring by Safety Officer & Foreman. Tool box talk to be done on dauily basis prior to start of work.

Incomplete Scaffold

Injury/Fatality/Damage to material

Scaffold inspector to ensure scaffold is complete prior to start of work

Incompetent Workmen

Uinexperienced and unqualified inspector

Collapse/Injury/ Fatality

Only third party certified and experienced scaffold inspectors to inspect the scaffold and place the Tag

Collapse/Injury/ Fatality

Only authorized scaffolders to modify/alter scaffolds under the close supervision of the scaffold inspector/Chargehand.



Handling / Storing of Paint and Thinner

Dermatitis / Skin allergies

Material Safety Data Sheet (MSDS) shall be made available at the worksite and contents were made aware to the workers involved with the job. Ensure compliance to proper PPE.

No hot work activities shall be allowed in the close vicinity. All electrical connections shall be checked for leakages.

SpillsEnvironmental pollution, Fire / Explosion

Storage of paint/thinner to be done as per MSDS instructions. Chemical storage area to be identified. No smoking sign to be provided.Spillages shall be handled as per instructions in MSDS

Application of paint/epoxy resins

Contact with body/Skin. Fumes

Dermatitis / Skin allergies

Contents of MSDS to be conveyed to all workmen. Exhaust fans or any other suitable of ventilation to be provided. All required PPE to be used.Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal barcing to be provided to ensure stability. Only qualified/certified scaffolders to erect scaffold. Modification to be done on scaffold only in the presence/approval of scaffold supervisor

Hot work taking place in the vicinity.Smoking.Improper lighting damaged electrical cables.

Ensure proper ventilation shall be maintained. Lights, matchbox or any other flame or spark producing source shall not be allowed in the painting bay. “No Smoking” signboard shall be placed at the entrance of the painting bay. Provide DCP type fire extinguisher near the work location.


CP-104F-01,Rev 0, Dated 15-02-2010

19 Carpentary works

Accident Use push rod while working on wood cutting machine

Use of unguarded machine Injury

Use of defective tools. Injury

Working at Height Defective ladder / platform Fall / Injury Defect free ladder approved platform.

Electricity Electric shock

Fire Fire

20 Site Survey Markings

Slips, trips & falls Personnel Injury

Dust Weather (Strong winds) Injury to Eyes Use of PPE's such as Mask and clear Safety Glasses.


Ground are to be sprayed with water to contain the dust.

Ensure that the speed of vehicles are reduced.

Weather condition Temperature Heat Stroke Provision of cool/shaded rest areas.


UV Exposure Provision of juice or solutions for dehydration.

Use of PPE's such as Safety Glasses, Coverall.

Use of sun shades such as umbrella

21 Roof Works

Working at height

Slip/ Fall

Collapse of scaffolding

Inadequate working platform. Injury

Defective tool / unguarded wood cutting machine

Person coming in contact with sharp edges.

Provide guards Inspection of tools and use of defect free tools only.

Defective power tools, cable connections

Inspection before use Competent persons

Exposure of wood / saw dust to the ignition source

Reduce accumulation of saw dust and no hot work near the wood working machine. Fire extinguisher

Markers being used as stakes. Chainman not watching his steps

Provide warning signs such as tapes, Scout area before, Know Contours

Use of rebars as markers

Hitting/damaging the underground utilities by the rebars. Rebars being left without caps/covers.

Personnel Injury Elec trocution Fire/Explosion Fatality Damage to Proprety

Area will be checked for presence of underground utilities. Wooden caps will be provided for all protruding rebars.

Run over by Vehicle

Vehicles not seeing the survey equipment and personnel.

Personnel Injury Property Damage

Provide warning signs, safety cones The survey team personnel working on the road must wear reflective orange vests.


Work to be stopped during peak temperature timing (12.00 to 15.00hrs) in summer as per government regulations.

Incorrect use of or defective scaffolding and ladders.

Follow procedure for scaffolding erection. Competent scaffolders permit to work. Use defect free ladder. Inspect scaffold before use daily. Use standard scaffold material and maintain log. Secure ladders with max. 15° off vertical.

Substandard scaffold material.


CP-104F-01,Rev 0, Dated 15-02-2010

21 Roof Works

Working at heightUnsecured ladder. Accident/ Injury

Overloading. Accident/ Injury

High velocity wind. Accident/ Injury

Environmental Hazard Use of trained personnel

Splash of chemical on body

Disposal/Spillages to be handled as per guidelines in MSDS.

22 Tree Cutting



23 Landscaping

Heat stress Provision of shade and cool drinking water. Rotational Break


Person unaware of having vertigo.

Collapse of scaffolding. Fall of person. Accident / Injury.

Confirm that the person is not suffering from vertigo and supervisor to accompany him first time.

Storage/ Handling of Bitumen Chemicals

Spillage of bitumen/ chemicals

Injury/ Irritation on skin

Use of PPE, Use of proper tools and tackles for handling the chemical

Use of Heavy Equipment - JCB





Work at height/fall of

personnel/material

Improper access/working platforms

Injury/Property Damage

Access ladder to be provided at 1:4 ratio and properly secured. Ladder to be provided at least 1mt. Height from the landing platform.


All loose/unwanted material to be removed regularly. No Scaffold items/materials to be thrown frown from the top. Supervisor/foreman to ensure good housekeeping to be maintained.




Supervisor/safety officer to ensure safety harness is used by all personnel working on height.Safety Harness to be checked daily for condition prior to start of work.

Underground ServicesTrenches collapse

Cable Cut/ damage Exposed servicesExcavated material piled near the edge of the trenches.

Electrocution/ property damageDamage to Property/electrocution. Injury/property damage

PTW &excavation certificate to be obtained.Excavation will be limited to hand digging only.-Use cable detector for scanning the area prior to excavation works.Cables and other services/pipes once found to be protected and supported. Tool box talk for all workers to take extra care for cables.Excavated material to be removed, or kept away one meter from the edge. Hard barriers, warning signs and lights to surround all the excavations.


Heat stress / Heat stroke.


CP-104F-01,Rev 0, Dated 15-02-2010

23 Landscaping

Back injuries.


Engaging unskilled and inexperienced workers.Use of defective tools & equipmentImproper handling of tools & equipment.


Engage skilled workers only.Inspect all tools and equipment and discard the damaged ones.Emergency procedure shall be communicated to every one.

Manual handling/heavy lifts

Wrong manual lifting techniques.Heavy kerbstone.

Tool box talk and training for working crew about safe lifting techniques.Reduce manual lifting by using of machineries where possible.Two persons to lift the heavy kerbstone or cement bags.


CP-104F-01,Rev 0, Dated 15-02-2010


1 Welding

Improper PPE





Gas Cutting





Hazards Register

Electric Arc Welding

Damage to body parts. Welders will be provided with and wear the following personal protective equipment.

Flammable materials will be removed from areas where welding is to be undertaken.

Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher.

Fire extinguisher to be immediately available in the area of any welding operation.











CP-104F-01,Rev 0, Dated 15-02-2010


Gas Cutting

Back firing

Electrocution

Injury

Injury

Fire injury

Injury

Injury

Injury






Grinding Rotating

Grinding Disc
















Chipping/ Chiseling


hand tools







CP-104F-01,Rev 0, Dated 15-02-2010


Injury

Fire / Explosion


Fall of material from top

3 Health Hazard.



Radiographer shall ensure that all personnel are well clear.


Chipping/ Chiseling


hand toolsMaintenance of the tools without isolating the power source and energising the tool while being maintained.











Fall of Materials, Tools



Temparature Effect





Radiation Exposure




Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low.



CP-104F-01,Rev 0, Dated 15-02-2010

4 Hydro Testing

Obtain relevant work permit from the ADGAS concerned authority


5 Hook Up to Tie-in points Personnel Injury






6

Gas Cutting

Fire / Explosion


Fire / Explosion

Oxygen Cylinders /valves/fitting to be kept free from grease / oil

Skilled gas cutters are only to be deployed on the job.

High Pressure Lines

Failure of Flange bolts /Failure of hoses and

connectors


damage



Pressure guages/relief valves must be checked for working condition prior to start of job.

All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor.Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.

Chemical / Hot Steam

High pressure chemical/hot steam splashes / Falling

Material


Above 2mtrs height workers must wear full body harness with proper anchorage.Project Safety Personnel must be present during hook up to Tie -in points




Gas cylinders to be kept in upright position, firmly secured on a trolley

Gas hoses and guages to be maintained in a safe condition and inspected daily


Defective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out


CP-104F-01,Rev 0, Dated 15-02-2010

6

Gas Cutting

Fire / Explosion



Area to be barricated and appropriated signboard provided


Use of Power Tools

Electrician to inspect all electrical installations on a weekly basis

7 GRP Coating

Man & Equipment Engage skilled workers only


Non compliance to PTW Ensure PTW is processed by authorized and competent person.

Ensure effective supervision and conduct inspection.

Fatal injuries

Suitable & safe access to enter/exit tank is to be provided.

Congestion Injuries





Unsafe / incomplete working platform

Personnel injury / Property Damage Working platform/Scaffold to be tagged by an authorized scaffold

inspector. Scaffold to comply with BS 5973 requirements

Defective / Damaged tool, Horseplay/ Unauthorized

operatino Improper cabling/Power conection

Electocution/Personnel Injury

All Power tools are to be inspected and tagged by a competent personOnly 110V power tools are to usedPower tool operators are to be issued on production of training proofCables descipline to be maintained and joints to be avoided




Improper handling of Tools &Equipments


Apply for Permit To Work

Injury/Asphyxiation/ fatality


Conduct Toolbox daily and pre task HSE talk on the basis of method statement/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions.

Access/Fall of Personnel


Check for adequate emergency access (2 Nos of access to be provided to access Lifting station).


Number of personnel entering into the tank should be restricted to minimum. Persons working in the confined space are to be rotated every 30 minutes.


CP-104F-01,Rev 0, Dated 15-02-2010

7 GRP Coating


Information Fatal Injuries

Lack of Air Flow Asphyxiation

Fall of Person Injuries

Body Contact Non Usage of adequate PPE Hand Protection - PVC hand gloves.

Eye Protection - Face Shield

Skin & Body protection - Chemical resistant apron, Safety Shoes

Spillage/Leak Accidental release

8 Mechanical Lifting


Injury All rigging, sligning and lifting to be done by competent person.





No record kept of personnel inside confined space leading to access being closed with person still inside

Supervisor / stand by men should maintain record of all persons inside the confined space and maintain continuous communication with the persons working inside.

Possible accumulation of fumes

Provide Ventilation and emergency exit. Heavy duty industrial type exhaust fan to be provided. Suitable respirator to be used to avoid Vapour inhalation.

Unsafe working platform/scaffold

A complete and rigid Scaffold with green tag to be provided for executing the job.

Dry Powder Extinguishers to be kept available for for fire extinction. Wear Self Contained Breathing Apparatus in case of a fire.

Harmful by inhalation, Irritation to eyes & skin

Personnel exposure, environmental pollution.

Keep personnel away from spills. Avoid product from entering drains & subsoil penetration. Soak with inert absorbent material & shovel into containers for disposal. Flush traces with water.

Incorrect use of and defective lifting equipment

Inadequate working platform (due to soft / unstable soil etc) Overloading.


Operator shall check soil condition before start of operation. Operate within SWL.

Dropped load Injury


Incorrect rigging, slinging and lifting practices.

Damage to lifting equipment since last inspection.

Injury Accident

Personnel having body part trapped by load.

Moving crane resulting in asset being hit.

Injury / Property Damage




CP-104F-01,Rev 0, Dated 15-02-2010


Load being carried Weight of load not known. Load weight to be identified before lifting.

Serious injuries Clear the are before lifting starts. If necessary, cordon the area.

All persons to be made aware of dangers through tool box talk.

9 Grit Blasting

Bursting of hoses Injuries

Unsafe working practice Injuries

Static electricity

Vibration of hose Vibration to the operator

Loss of containment

Hydrocarbon Gas Fire / Explosion

Ignition source Fire

Carbonmonoxide Keep internal combustion engine exhaust away from excavation.

Ignition source

Serious Injuries Damage

Non involved person on site

Personnel coming under the path of load being moved.

High pressure air hose and grit hoses.

Hoses and blasting equipment shall be checked prior to start of the work by the supervisor.

Flying grits ejected through the blasting nozzle (Abrasive blast) and the dust cloud

Operator and helper not wearing proper PPE. PPE defective.

Injuries Inhalation of hazardous dust

Use blasters helmet, long armed gauntlets, a long apron and high safety boots. All PPE shall be checked at the beginning and end of every shift and when operator change over by the operator / foreman.

Inexperienced operator

All operators and his helpers shall be fully trained in the safe operation of the blasting equipment and safe working practices.

Non-earthed equipment and hose

Electric shock. Electric spark discharge could ignite flammable dust generated by the blasting operation.

Prevent static electricity build up by earthing the hose (electrically conductive hose) and equipments. DCP fire Extinguisher to be placed at the blasting bay. Operator and helper shall be trained in operation and use of extinguisher.

Decreased worker comfort, efficiency and damage to healthwhite fingers/hand arm vibration syndrome

Exposure to the blasting operation shall not be more than 40 minutes continuously with minimum 10 minutes rest.Tools shall be inspected and maintained in good working order.Vehicles / plants shall be maintained in good repair working order.Training workers on health hazards.

Hydrocarbon under pressure in underground onshore pipelines.

Corrosion / deterioration of the pipeline.

Visually check outside the pipeline for signs of leaking prior to and during grit blasting.

Hydrocarbon gas coming into contact with ignition source

A gas test shall be conducted in hazardous areas and in the vicinity of hydrocarbon lines prior to commencing work.

Hydrocarbon liquid.

PTW. Check area around worksite for any contained hydrocarbon liquid prior to commencing grit blasting.

Internal combustion engine exhaust being located too close to pipeline excavation.

Build up of carbonmonoxide and other noxious gases.

Grit blasting taking place close to a live piece of equipment which is leaking hydrocarbon gas or liquids or which is being vented down for isolation.

Hydrocarbon igniting and fire / explosion.

PTW. A gas test shall be performed in h azardous areas and in the vicinity of hydrocarbon lines in non-hazardous area prior to starting work. Continuous gas monitoring may be carried out when the work is in critical area.


CP-104F-01,Rev 0, Dated 15-02-2010

9 Grit Blasting

Blasting grit

Flying fragments

Paint fumes Explosion / Fire

10 Pigging

Ensure receiver is bolted tightly to flange

11

Equipment Improper installation Fire

Inadequate insulation

Manpower Incompetent personnel Injury Training to be given

Wear necessary PPE

Insufficient Oxygen

Gas fumes displacing Oxygen in excavation.

Atmosphere defecient in oxygen and Asphyxiation of people.

A gas test will be performed prior to entering into confined space. Work shall only be permitted to start when the oxygen level is 21%.

Operator and his helper not wearing proper PPE.

Inhalation of copper slag dust. Injuring due to flying copper slag grit.

Blasting operator and his helper shall be provided with suitable PPE and ensure that they wear PPE.

Insufficient training to both operator and his helper.

Unsafe practices and injuries.

Blasting operator and his helper shall be given proper job training before engaging them to work.

People working in the vicinity of grit blasting operations.

Flying metal fragments hitting someones eyes and causing blindness.

Personnel not connected with the operation shall be kept away from blasting operation.

Paint fumes in combustible range coming into contact with an ignition source.

Ventilation shall be maintained in confined spaces to extract paint fumes. Ignition sources shall be kept away from paint fumes at all times.

Painter not wearing appropriate PPE.

Inhalation of paint fumes and skin contact with paints.

Inhalation exposure and skin contact with paints and paint components shall be minimized by use of suitable PPE and adquate ventilation.

Pig launcher, receiver and allied equipment and components not of approved specification.

Inadequate pig launcher and receiver Defective / Inferior pig launcher / receiver.

Accident. Severe injuries. Fatality.

Pig launcher, receiver, allied equipment and components to be of approved. Equipment, fittings and components to be designed for working pressure not less than the test pressure. Equipments / components / fittings shall be regularly isnpected for damage / corrosion.

Multiple flow lines (fixing launcher as one line and receiver on the other lines)

Not postively identifying the flow lines to be pigged.

Accident. Severe injury.

Identify correct flow lines. Ensure launcher / receiver are fitted on the same flow line.

Unauthorised personnel in the vicinity

Personnel not aware of the activity going on standing in front of the launcher or receiver


Launcher and receiver area to be cordoned off effectively by warning tape. Warning signs to be posted at appropriate locations for duration of operation. During operation all construction activities around the area to be stopped.

Blowing off the receiver during operations.

Bolting of receiver to the flange not done properly.

Serious injuries. Fatality

Commissioning and Testing/ energization of equipment

Fire extinguisher to be immediately available in the area Emergency Procedures to be communicated to all

Temporary use of power


Electrocution/Blast/ Explosion


CP-104F-01,Rev 0, Dated 15-02-2010

11

Wrong installation

Miscommunication



Commissioning and Testing/ energization of equipment All Test equipment must be connected to the earthing

system



CP-104F-01,Rev 0, Dated 15-02-2010



Crane Failure


Personnel Injury

Property Damage

Road Blockage Cranes shall not be operated without a safe load indicator.


Personnel injury

Adverse Weather






Property Damage


Injury

Property Damage

Fatality



Hazards Register










crane/Hiab

Incompetent Crane Operator/Rigger










CP-104F-01,Rev 0, Dated 15-02-2010

2 Handling of Cable Drums Position of the worker/rigger.



Full time supervision will be provided by Supervisor/Foreman.

Damaged drums

Improper loading/offloading Injury Ensure that proper loading/offloading of materials are done.


Protruding nails Check the drums and remove or bend the protruding nails.


3 Cable Glanding Cable Glanding Injury Use Proper PPE - exposure to minimum





4 Cable Termination

Injury

Eletrocution Adequate Safe working distance to be maintained






Housekeeping must be maintained all the time at site.




crane/Hiab




Ensure that the jacks/stand are capable to hold the weight of the drums.

Use of cable knife, Unskilled/inexperience

workmen





Working near live equipment / panels

Secure a valid Permit To Work and other relevant permits for the task..Only authorized and trained/certified personnel to do the cable terminatin works.



CP-104F-01,Rev 0, Dated 15-02-2010


Injury

Ensure that sand and other materials are properly removed.


Poor visibility due to dusts Ensure that no activities will be done when the visibility is poor.



Jacks/Stand


Damage to property





Wear necessary PPE







6 Cable Jointing Works

Injury/DamageOnly skilled & experienced personnel are to be used.

Defective hand tools Injury Adequate safe working distances to be maintained.

Work to be continously & safely monitored.

Hand tools used are to be inspected prior to use



Incorrect technique and posture of pulling











Unskilled/Inexperienced workmen

Working near live equipment/panels

Injury/Damage/ Electrocution



CP-104F-01,Rev 0, Dated 15-02-2010

6 Cable Jointing Works Defective hand tools Injury

Use of suitable hand gloves for personal protection

Continuous supervision by a competent Engineer / Supervisor



Overloading

Cable splicing and termination




Fatality.

Ensure proper scaffolding platform and access ladder are made available for the job. Maintain daily good housekeeping and do not over load the platform with materials.











Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured.Electric shock /

Electrocution. Damage to property.



CP-104F-01,Rev 0, Dated 15-02-2010


1 Working Over or Near Water

Falling hazard

Loss of balance

Adverse Weather

Illumination


Water Pressure

Drowning, Death



Bad weather Emergency Response Plan

Diver Competency

Rescue System First Aider and emergency Vehicle should always be available.



Hazards Register






Personnel being carried away by currents



Drowning Sufficient lighting to be provided, especially for night works,Even spread of light to be providedArea flood lights to include the immediate water surface.

Laying of pipes/ joints etc under water

Use of underwater cameras

No Communication/Rescue system



Plant and Equipment


CP-104F-01,Rev 0, Dated 15-02-2010



Frequently Check Tug Line, Maintain third party Certification

Berthing



Routes

Loads

Overloading of boat

4







Check with Coast Guard on weather conditions; No risk taking at any cost.






















CP-104F-01,Rev 0, Dated 15-02-2010

4


Permit inadequate Ensure PTW is processed by authorized and competent person.


Toolbox Talk

Injury / Fatality

Use local language simple & concise.

Safety inspections/unsafe acts audits.




Wave action


Constant visual contact between banksman and crane operator.


Any person crossing railing will be tied off using areestor harness.


Mobilize Man & Equpt. Use of defective tools &

equipment.









Poor understanding of workers Poor safety attitude of workers. Ensure quality talk through audits/supervuisors/questions during

talks.





Banksman will make sure swing path is clear of all personnel underneath before starting lift.

Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc.

While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin.


CP-104F-01,Rev 0, Dated 15-02-2010

4





Crane














Marine


Life jackets to be worn at all times.



Under no circumstances gunwale be used as handhlod.

Essentially





Broken pallets not to be lifted with fork pallet, must be loaded in material basket.






Caught between harbor and barge.



CP-104F-01,Rev 0, Dated 15-02-2010

4

Marine





Unsafe acts Risk Assessment/method statement discussed with site supervision.







Emergencies.


Life buoys available



5 Dredging

Injury / Damage

Barge Movement Injury / Damage Ensure anchors are suitably are located and fastened properly;







Accident/drowning bodily injuries.

Suction Cutter / Dredger and

Delivery Hoses


Loose joints





Other Vessels / Divers

Damage anchors, delivery lines,

Damage / Injury / Drowning



CP-104F-01,Rev 0, Dated 15-02-2010

5 Dredging

Injury Only authoirzed personnel; ensure housekeeping;

Disposal and stock piling only at approved locations

6 Sheet Piling

Banksman Check Weather conditions and choose appropriate time for work


Vibro Hammer Malfunction Only competent banksmen / operators / labour to be used.











Injury


Inadequate PTW

Heat Stress/Sick Sickness

Defective Equipment Pre Use eqpuiment checklist to be completed prior to start of work.

Slips , Trips an Falls


Environmental Hazards









Follow approved Method Statement and competent personnelCheck Vibro Hammer and Crane before start of day



Property Damage


Defective or improper equipmentUntrained banksmen / operators



Only trained and instructed persons shall operate the water jetting equipment.Good access, a safe working platform and secure footing shall be ensured. No adjustments shall be made to the equipment when it is under pressure.

Bathymetric Survey


personnel

PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force.



CP-104F-01,Rev 0, Dated 15-02-2010




Bathymetric Survey


personnel


CP-104F-01,Rev 0, Dated 15-02-2010


1

Accidents Properly tie and secure

Accidents Properly arrange and store the material.

Environment

Drilling on ceiling

Major Accidents Personal Injury

Accidents

Welding Pipes Electric shock

2 Ducting Works

Mnual Handling Injury

Collapses


Hazards Register

Internal Cold & Hot Water Pipe Work

Transportation ofmaterials.

Personal InjuryProperty Damage

Storage of drainagematerials & accessories


Excess and waste material

Poor house keepingPollution

Maintain housekeeping at all times. Wastematerial to be disposed off immediately.

Electrical shock, Eye injury,Dust allergy, Environmentpollution.


Use proper PPE such as face mask, handproperty gloves & safety glass to be worn, Job to beperformed by skilled personnel.Ensure tools are taggedProvision of safe working platform.

Shifting and handling of minor accidents

Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Train employees on manual handling & back safety.

Lifting tools and Tackles


Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high.Ensure all lifting equipments are certified by 3rd party


Use of Proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, job to be performed by skilled personelEnsure PTW is placeEnsure availability of suitable Fire Extinguishers and Fire BlanketsArea to be barricated

Improper lifting procedure ofducts equipmentPoor Housekeeping

Ensure proper lifting procedure is done.Good Housekeeping must be maintained.Training on Manual Handling Procedure will be given.

Ensure use of PPE.Ensure loads are secured.


CP-104F-01,Rev 0, Dated 15-02-2010

2 Ducting Works

Injury

Falling material

lnjury/Fatality

Single outlet shall be used for only one tool.

Wiring to socket outlets shall be secured and earthed.

ELCB's to be provided on all weather type of electrical outlets.






Ensure PPE's such as safety glasses, helmets,


Poor HousekeepingUneven groundslsurfaceslrnproperlunstable workingplatformsImproper accessNon usage of safety harnessPoor visibility

Maintain Good HousekeepingOpenings are properly covered (use chick list)Use of safe certifiedltagged scaffold platformsProvision of safe access to working platformsUse of Safety Harness.Use of PPE as per the permits.Adequate approved fluorescent lights to be provided & Lux meter to be done by contractor.

Improper lifting of ductslmaterial

No crane lifting operations during night shift.All ducts pallets shifting and stacking to be done by day crew.No scaffolding erection during night.

Damage toProperty

Ensure the working area below the duct works is barricaded and adequate signage provided.Daily safety talk & pr-task safety talk to be conducted prior to start the night work.

Use of Power Tools and Equipment

lncompatibility with voltageToo many connections in asingle outletSpliced cableIncompetent user

ElectrocutionFireIExplosionElectric ShockFatalityDamage to Property

Ensure that all power tool are inspected bycompetent authorized electrician & taggedaccordingly.Ensure that only portable electrical equipmentand hand tools rated 110 volts are used.

Damaged tools and equipmentlncompatibility with speed, sizeof the grindinglcutting wheels


Ensure that the speeds, size of the grindinglcutting wheels are compatible.

Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly.


CP-104F-01,Rev 0, Dated 15-02-2010

2 Ducting Works

Drilling on ceiling

Fall From Height Injury

Personal Injury

All work to stop and area ,to be evacuation an Emergency.

Competent Supervisor should be available on site all times.

Toolbox talk should be held prior to each shift about evacuation

Safety personal should be available on site.

3

Road accidents

Fire

Injury

Drilling on walls

lncompatibility with voltageToo many connections in asingle outletcableIncompetent userDamaged tools and equipmentlncompatibility with speed

Electrical shock, eyeinjury, dust allergy,environment pollution.

Use proper PPE such as face shield, dust mask, hand gloves & safety Glasses.

Job to be performed by competent personnel.

Use of stable working platform.

Incomplete Scaffolg Improper AccessNot wearing Fall Protectiondevices

Use of complete, Inspected and tagged scaffolds.Ensure scaffold platforms are not overloaded. -Access to be clear & rigidly fixed.Access to be clear & rigidly fixed.Usage of Safety Harness

Use of Sealants, Adhesive & Insulation Material

Incompetent UseerLack of awareness of MSDSNot Complying with PPE required

Bodily exposureSuffocation, AllergyIrritation for Eyes/Skin

MSDS to be explained and fallowed properly.Use of proper PPE such as mask, long sleeve, hand gloves, safety glasses.Proper handling and storage as per MSDSCompetent experienced personnel only will be assigned for this activity

Emergency Procedures

Should authority instruct personnel to Ieave/Evacuate to designated Assembly point.

Procedures/escape routes and Assembly points should be identified and communicate to all personnel.

Fire warden to be available and shall direct the personnel in case of emergency.

Installation of HVAC Equipment

Transportation ofHVAC Equipment


Valid Driving License, Adhere to speed limit. Road and transport safety regulations & properly tie all ducts and secure. Avoid driving in fog.

Storage of HVACEquipment


Properly arrange and store the material. Provide Fire point,provide warning signs & restrict the area

Use of Sealants,adhesives &Insulation material.

Bodily exposure,suffocation, allergy

Use of proper PPE such as face mask, long sleeve handgloves & safety glass to be worn, adhering to the safetyprecautions, proper handling and storage. Only trainedpersonnel to be assigned.

Electrical shock, Eyeinjury, Dust allergy,Environmentpollution.


Use proper PPE such as face mask, hand gloves & safetyglass to be worn, Job to be performed by skilledpersonnel.


CP-104F-01,Rev 0, Dated 15-02-2010

3

Protective air mask to be used while cutting

Body Injury / Fire Keep fire blankets, extinguishers, near reachable distance

Environment

Electrical shock Personal Injury

4

Falling Hazard

Crane Failure Personnel Injury HSE regulations to be strictly adhered to

Property Damage



Human Error Fire Explosion

Personnel injury Only certified riggers to be used.

Property Damage





Adverse Weather Personnel Injury

Property Damage

Equipment

Operator to check on daily basis.Certificates by third party


Cutting of Insulation

Personal Exposure Chemical Pollution

InjuryIllness

Use of Naked Flame brazing torch




Maintain housekeeping at all times. Waste material to bedisposed off immediately.

Use of Poer Tool like Drill Machine, Vacum Pump Ammeter

Ensure correct wire termination, safety devices provided in distribution boardJob to be performed by Skilled personnel OnlyProper PPE to be worn while using Power Tools

Unloading & Installation of Chiller



Third Party Certification and colour coding of Crane, Lifting Beam Assembly and loose lifting gears should be current Limit switches shall be tested to ensure that they are operating correctly.


Proper Fire Extinguishers to be available with crane and at the place of operation


Precaution to be given on the location of outriggers and the soil condition.


No Lifting if wind speed exceeds 25 knots.

Weather forecast to be consulted on daily basis from Air Traffic Control, Das Island.

Failure of limit swithches for trolley and boom travel



CP-104F-01,Rev 0, Dated 15-02-2010

4

EquipmentRusted sections give way

Rusted bolts.

Bolts not tightened properly

Guard pipes give way

Accessories

People

Methods

Load

Safe load Capacity mentioned on Crane boom



Tool Box talks

Correct slinging method to be followed.

Adverse Weather

5

Safety warning signs to be displayed as appropriated

All unnecessary personnel to keep away from the pressure test area

During build up pressure maintain close monitoring of pipeline ends

Gas cylinder to be equipped with proper pressurc Regulator.

Maximum pressure shall be 1.5 times normal working pressure





Selection of correct type of lifting gears. Daily check before use.Third Party certification

Unauthorised Operator. Unexperienced Rigger/ Banksmen.People working underneath the load.


Only authorised Operator allowed to operate the mobile crane.Experienced and trained Rigger / Banksmen allowed to give directions. Barricading the area of lift and provision of warning signs.



Night operation to be avoided. Communication between rigger and operator to be through wireless radio if in case they are directly not visible to each other.




Wind Speed > 25 knotsCrane not swtiched off/stopped properly

Personnel InjuryProperty Damage

No Lifting if wind speed exceeds 25 knots.Weather forecast to be consulted on daily basis from Air Traffic ControlWeather vane crane boom, when not in use.

Refrigerant Copper Tubing Leak Test (Pneumatic) by N2

Failure of tubing, testhead, liftings highpressure hoses etc.during pneumaticpressure test

Pressure TestFailure of connection/Joints


Pressure test operation to be carried out All pressure gauges & hoses to be calibrated & certified by third PartyAll fittings to be within the required rating or higher.Hoses to be leak tested prior to commencement of the pressure test operation (Trial test to be conducted and certified by Operations).All fittings to be physically checked by pressure testing techniciansThe testing area shall be evacuated of all but pressure testing crew during the pressure test. Warning signs to be sited at all access ways

Only competent personnel to be in-char& of the pressure test operatior.

Tool box meeting to be held with all concerned peresonnel prior to commencement of pressure test operation


CP-104F-01,Rev 0, Dated 15-02-2010

5

Maintain housekeeping at all times.

Waste materials to be disposed of immediately

Working at night

Personnel Injury

Property Damage

Safety Officer shall be available all the times

6

Engaged skilled workers only

Physical stress/exhaustion

Rotation of manpower in shifts to be done.


Dusts Caused by the Vehicles Injury to Eyes Use of PPEs such as Mask and clear Safety Glasses

Weather (Strong winds) Respiratory Problems


Ensure that the speed of Vehicles are reduced

Temperature Heat Stroke Provision of cool rest areas


Provision of Juice or solutions for dehydration

Permit to Work Permit is Inadequate Injury Ensure PTW is Processed by authorized competent person


Tool Box Talk Injury

Use local language simple and concise

Refrigerant Copper Tubing Leak Test (Pneumatic) by N2




If any leaks are detected during the pressure test operation the line shall be depressurised and corrective measures shall be implemented Use of proper PPE including face shield shall be worn through-out the operation

In the event of an emergency, the operation shall cease and the area evacuated.

Lack / Failure of Illumination

Adequate and approved lighting to be sited at work areaNo lifting operation during night2 No.s of Emergency torches to be availablePersonnel on night shift must work in pairsProper hand over between shifts is to be maintained.

Installation of Low Current System


Engaging Unskilled and inexperienced workers


Adequate rest periods to be planned. Refreshments such assnackslcoffee etc. to be provided.



Engaged First Aider on site and Emergency procedure shall be communicated to every one

Consider the weather conditions for continuity of work as applicable inwindy conditions.

Weather condition

Fatality/Damage to Property


Conduct Tool Box Dily and Pre Task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of Emergency by asking questions

People not familiar with the job & Hazards involved

Conduct Tool box talk by line supervisor and monitored by Safety Officer

Poor understanding of workers

Damage toProperty


CP-104F-01,Rev 0, Dated 15-02-2010

6

Safety Inspections/Unsafe acts audits


Fall from height / Scaffolding

Use of approved and certified scaffolding material.

All the scaffolding material to be visually checked before use.

Stability to be enhanced by additional link to the existing structure.

Good housekeeping to maintained, use of warning signs.

Cable splicing / Only skilled & experienced personnel are to be used.

Termination Electrocution

Adequatess fe working distances to be maintained.

Work to be continously & safely monitored

7 Hydro Testing Failure of Flange bolts

Obtain relevant work permit from the concerned authority


8

Heavy Objects Personal Injury Use Appropriate PPE

Sharp edged objects Property Damage Examine sizdweight of object before lifting it

Pinch points Observe correct technique and posture for lifting.


Poor safety attitude of workers Ensure Quality talk through Audits/Supervision/Questions during

talkslnslallation of PVC conduits/Lightlng Fixtures


PPE 's full body harness, safety belt, safety helmet.handgioves,safety goggles,rnask,safety shoes etc. must be worn

Experienced scaffolder to erect the scaffolding & Only Clearencesafe tagged scaffold to be use.

Ensure that platform is broad enough to Caver the whole area &intended structures,no gap to let any fall of materials

Ground stability to be checked , use of sole boards,basa platesare employed to ensure a firm and stable scaffolding is obtainedat all times.

Unskilled/lnexperienced workmen


Workin near live equipment/panels

Permit to Wark, isolation permit shall be obtained prior to start of work

High Pressure Lines


damage



Pressure gauges/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor.Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.

Pre-Commissioning & Commissioning Works for

HVAC & Electrical Systems

Manual material Handling


CP-104F-01,Rev 0, Dated 15-02-2010

8

Falling materials Seek assist and whenever requirditeam liAing

Avoid manual lifting and do mechanical lifting wherever pdssible.

Avoid the body away from pinch points

Persons falling from height Personal Injury

Tools falling from height Property damage

All portable electrical t w l s must be 110v

Regularly inspect all electrical cable & fittings

Area to be barricated with proper sign boards

Site safety person continous monitoring to be available

Pre-Commissioning & Commissioning Works for

HVAC & Electrical Systems

Installation of Cables, Wires & Terminations of cables/wires

Task to be performed by the competent supervisor and workmenUse only proper hand tools and damaged tools to be returned to the storesDeploy trained persons with identification band on helmet and qualified supervisionEmphasis the use of appropriate tools for each job during Tod box meeting.

Care to be taken while handling the materials during the transortation

Tests, Inspections, Precommissioning, Commissioning activities of electrical system with machines

Improper handlingElectrical ShockWorking near running machinesTools falling from height

Personal injuryProperty damage

Works shall be carried out by qualified and experienced personsUnauthorized personnel entry to be prohibitedClose Supervision is required Emphasis the use of appropriate tools for each job during too box talk meetingRegularly inspect all electrical cables & fittings

Filling of gases such as r22, R134a, N2 for purging/testing of tubing & running of AC units, Compressor assemblies

Improper handlingLeakage of Gas

Asphyxiation on excessive exposure

orks shall be carried out by qualified and experienced personUnauthorized personnel entry to be prohibitedClose Supervision Emphasis the use of appropriate tools for each job during tool box talk meetingKeep the area well ventilated

Working with Portable hand tools/Machine

Falling of toolsImproper handlingImproper storage Misuse


Emphasis the use of appropriate tools for each job during tool box talk meetingAll portable electrical tools xrtust be 110v and inspected by authorized personRegularly inspect all electrical cables & fittings

Working with rotating equipments

EntanglementFlying ObjectsCompact area


Proper enclosure for coupling and rotating partsNo Loose clothing or jewelriesClose Supervision


CP-104F-01,Rev 0, Dated 15-02-2010


Driving & Transportation


Obey all traffic rules, speed limits, road signs and drive

Vehicle Collision



All vehicles to be fitted with speed limiters.

Driver fatigue Accident / Injury Journey Management to be followed. Shift work to be managed

Accident / Injury

Man lost Journey Management system to be followed. Tool box talk.


Injury damage to load

Falling hazard

Crane Failure Personnel Injury HSE regulations to be strictly adhered to.

Property Damage



Human Error Fire Explosion Only certified riggers are used.


Hazards Register

Driving Conditions

Dust greatly reducing drivers visibility

Loss of control of vehicle - Accident

Follow driving policy and drive with dipped head lights ON. Tool box talk to be conducted

Heavy rain washing out graded road

Crashing into holes in road surfaces.

Drive with due care and attention specially after rain. Tool box talk to be conducted

Temporary Accesses / Diversions

Loss of control of vehicle - Accident / InjuryVehicle is forced to reverse - Accident


Inadequately trained drivers / Arrogant Drivers

Driving too fast for the road conditions


Drivers and passengers not wearing seat belts

Chances of more serious injuries/ death

Seat belts to be worn. Increase awareness by trainings, posters, videos, campaigns



Driver unfamiliar with road / route

Fall of loads on roads and sites


Erection/Dismantling of Tower Crane Elements


Pre-use inspections of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire Rope, Fitting, drums, brakes, hooks and guards etc.,Limit switches shall be tested to ensure that they are operating correctly



CP-104F-01,Rev 0, Dated 15-02-2010

Falling hazard

Personnel Injury





Falling Objects Personnel Injury Ensure the Integrity of the sections to be erected before erection



Working at heights Slip, Trip & Fall Personnel Injury Ensure usage of double lanyard full body harness with 100% tie-off


Injury

Falling material Improper lifting of material

lnjury/Fatality

Use of power tools lncompatibility with voltage Electrocution

Fire / Explosion Operation of power tools by authorized personnel only.

Fatality Single outlet shall be used for only one tool.

Electric Shock Wiring to socket outlets shall be secured and earthed.

Incompetent user Property Damage ELCB's to be provided on all weather type of electrical outlets.











Maintenance of Vehicles & Equipments




Ensure the working area below the duct works is barricaded and adequate signage provided.

Damage toProperty

Daily safety talk & pre-task safety talk to be conducted prior to commencement of the work.

Ensure that all power tool are inspected by competent / authorized electrician & tagged accordingly.

Multiple connections in a single outlet




CP-104F-01,Rev 0, Dated 15-02-2010





Environmental impact

Designated storage bins to be provided

Disposal through authorised ESPs

Tool box talks/ trainings to be privided

Storage of Fuel Improper storage Spills/ Fire Designated areas for storage with imperious floor and bund walls

Provision of Fire extinguishers

Isolate all flammable materials from storage areas

Handling of fuel Unauthorised personnel Leaks Authirised and traiend personnel to monitor the transfer of fuel

Strict no smoking policy to be adhered to

Improper storage Spills/ Fire Designated areas for storage with imperious floor and bund walls



MSDS to be available and chemicals to be handled as per the MSDS

Hazards and the contents of MSDS to be communciated to the users


Ensure that only portable electrical equipment and hand tools are used.Face Shield, Ear muffs, Dust Mask, Hand gloves are provided and used properly.

Contaminated spares/parts/rags

Improper handling and disposal

Storage of Chemicals


CP-104F-01,Rev 0, Dated 15-02-2010


Kitchen works

Fire

Leakage of LPG Fire/explosion All lines to be checked.

All valves to be switched off before the end of the days works

Trained fire fighters/fire wardens to be available.

Adequate fire extinguishers to be placed at prominenet locations

Impervious cooking surface and kitchen walls to be provided

Entry of unauthoriased personnel to be restricted

Diseases Use hair nets, plastic gloves, aprons when preparing food

Ensure tidiness and neatness of the person preparing the food

Cooking Facilities Shortage of cooking facilities Personnel fighting Ensure adequate space for the personnel using the kitchen

Provision of time scheduling for the usage of the kitchen

Ensure sufficient nos. of cooking facilities such as stoves

Electrical Installations

Electric Safety Incompatibility with Voltage Electrocution. Trailing cables be kept to the minimum

Spliced Cable Electric Shock

Incompetent User Fire/Explosion. Electric Work Permit System

Overloading Only authorized electrician to make electrical installations

Fire All electrical Equipments shall be earthed

Regular inspections of the earth pits and ELCB


Incompetent Operator Fire/explosion

Defective/faulty connections Preventive maintenance schedule to be adhered to.

Noise Acoustic enclosures to be provided

Location of generator to be placed away from residential areas.

Pest Control

Improper Storage Fire Chemicals MSDS instructions to comply with storage and handling

Adequate PPE to be provided


Hazards Register

Imporper storage of gas cylinders

Proper storage of gas cylinders as per the Company procedure to be followed.

Remove all flammabale material near cooking areas and store in separate designated locations

Personal Hygiene of Chefs

Lack of awareness of personal hygience

Regular training on food and personal hygiene to be conducted by the Catering Supervisor.

Adequate facilities for cleaning to be provided for the cooks and chefs.


Unathorized installations in rooms

Regular inspections of the rooms for unauthorized installations by the Camp Boss

Generator Operation

Trained and experienced operator to monitor the generator operations

IrritationHearing impairment

Storage of Chemicals

Contact with body parts/ Ingestion of chemicals

Skin irritations/burns/sickness

Only authorized / trained personnel to carry out pest control operation.


CP-104F-01,Rev 0, Dated 15-02-2010

Pest Control

Improper disposal Enviromental impact Disposal to be in ine with MSDS

Chemicals to be disposed off by ESPs.

STP Operations

STP Operations Incompetent Operator Property Damage Trained and experienced operator to monitor the STP operations

Defective/faulty connections Foul smell/Pollution Preventive maintenance shcedule to be adhered to.

Contaminated soil (if any) to be treated

Effluents /sludge to be disposed throguh authorized waste handlers

Camp Accommodation

Labour Unrest Salaries Dissatisfaction Salaries to be given in time.

Lack of Entertainment Boredom

Frustration

Communal Fights Injury Rooms to be alloted considering nationality.

Termination Gangism should not be encouraged

Bad Reputation

Unsatisfied food Anger Food should be distributed to residents in a hygienic manner

Thefts Personal Loss Distrubed mind

Financial Problems Frustration Suggested not to keep very expensive material in camps

Never keep material in the open while going to the mess hall.

Do not depend on room mates to take care of personal material

Personal Hygiene Human behaviour

All personnel to observe the good personal hygiene properly

Proper housekeeping to be observed in all the camp areas.

Use hair nets, plastic gloves, aprons when preparing food


Collection and disposal of waste to be done regularly

Respect other nationalities cultures and traditions.

Provide sufficient nos. of ablution units for each nationalities

Sufficient waste bins to be provided

Personnel Fighting

No make shift containers to be used for storage of chemicals, proper labelling of containers

Disposal of Chemicals

Effluents to be tested before use for irrigation / dust suppression purposes

Any employee having dissatisfaction in salaries have to speak to the HR Department to resolve issues.

Camps should have entertainment /recreation facilties like TV, volley ball court, reading room, indoor games etc

Food shall be given satisfying the needs of residents both in quantity and qualityAll personal belongings should be carefully locked in the bedroom lockers

Communicable diseases

Potable water to be provided; water potability to be tested quarterly

Alcohol / Drug abuse

Drinking Alcohol / Taking drugs

Consuming of alcohols and drugs are strictly prohibited inside the campAnybody found to be under the influence of alcohol or drugs will be terminated and criminally prosecuted.


CP-104F-01,Rev 0, Dated 15-02-2010

Camp Accommodation

Personnel Fighting

Personnel Fighting

All personnel to respect others religion.

Religious items and publications not to be displayed in public places

Avoid any discussion regarding religious matters

Avoid mocking of any religion

Maintenance Activities

Poor housekeeping Fire / Explosion

Injury

Suitable fire blankets to be provided for the work

Suitable fire extinguisher to be provided near the hotwork location

Isolate the hotwork area from the residential area

Use suitable PPE for the job.

Only authorized personnel to do the work

Fire watcher to be provided

Spills

Driving

Driving vehicle Unauthorized useONLY authorized drivers to use the vehicles

Driving inside the residential area is strictly prohibited

Overspeeding Vehicles to be parked ONLY in designated parking area

Traffic rules and regulation to be strictly followed

Drivers to be trained properly on camp procedures.

Security

Lack of control of entry

Theft Security Guard or watchman to be provided a the entrance gates

Vandalism Continous security roving especially at night

All valuable items and equipments to be secured

All valuable materials should not leave unattended

Do not leave personal valuable belongings to the camp

Alcohol / Drug abuse

Drinking Alcohol / Taking drugs

Religious Disputes

Miscommunication / Lack of respect

Maintenance works / Hotworks inside the camp

area

Work Permit to be obtained through the authorized person (Camp Boss) prior to starting the job

Unauthorized/incompetent person performing the task

Conduct good hosekeeping; all flammable materials to be collected and disposed off away from the hotwork activity

Provision of screen installation for the hotwork area to protect other personnel in the area

Ensure that all tools and equipments are in good condition prior to usage

Safe system of works not followed

ONLY authorized personnel to do thevehicle and equipment maintenance

Vehicle and equipment maintenace to be conducted ONLY in designated areas

Provision to use dip tray under the equipments and vehicle while maintenace work is on-going

In case of accidental spills, contaminated soils to be collected as per Standards and to be disposed by EAD approved Environmental Service Provider.

Personnel Injury / Damage of property

Entry of unauthorised personnel

Routine security inspection to be conducted to all the persons / vehicle leaving the camp


CP-104F-01,Rev 0, Dated 15-02-2010

Security

Personnel Fighting Security to be strict for visitors in th ecamp

Avoid making horseplay

Observe curfew hours for visitors

Damage of property Security Guard or watchman to log all the visitors entering the camp

Continous security roving especially at night


Waste Management

Improper disposal /handling Hygiene Waste segregation and designated storage areas to be identified

Aesthetic impact Regular disposal of waste through ESPs

Waste logs to be maintaiend

More waste management campaigns, trainings to be provided

Consuming of alcohols and drugs are strictly prohibited inside the camp

Accumulation of waste

CP-104F-01,Rev 0, Dated 15-02-2010

ACTIVITY HAZARD THREAT CONSEQUENCES CONTROL MEASURES


Dust

Heat

Noise

Vibration


Mechanical Lifting




Injury





Serious Injuries


Hazards Register

Sr. No.














Proper stacking and securing of load with ropes, straps, chains, binders, nets or covers depending on the type of load.

Unstable / Unequal LoadingInadequate access to top of load. Unstable work platform on top of load. Wearing of unsuitable clothing. Improper planning of job leading to unsafe working practices


Lifting Equipment / Operator






Dropped loadInjury



All rigging, slinging and lifting to be done by competent person.

Lifting Equipment / Operator


InjuryAccident







Clear the area before lifting starts. If necessary, cordon the area.

All persons to be made aware of dangers through tool box talk.

Revision 0; dated 15.02.2010

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


3 Cranes

Equipment Injury/Fatality/Damage to property


Accessories Sling/Hooks/Wire Ropes Failure Injury/Fatality/Damage to property Daily check before use.Third Party certification

People Injury/Fatality/Damage to property

Methods Injury/Fatality/Damage to property

Load Injury/Fatality/Damage to property

Safe load Capacity mentioned on Crane boom



Tool Box talks


Crane Failure

Fire Explosion

Personnel Injury

Property Damage

Human Error

Plant Shutdown

Fire Explosion Only certified riggers to be used.

Human ErrorPersonnel injury


Adverse Weather

Plant shutdown




Personnel injury


Property Damage

Plant Shutdown


Personnel injury

Property Damage

Plant Shutdown

Failure of limit switches for trolley and boom travel Operator to check on daily basis. Certificates by third

party







Crane operators must hold a certificate of competency issued by approved third party.Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc.Limit switches shall be tested to ensure that they are operating correctly.Cranes shall not be operated without a safe load indicator.The safe working load and the maximum working radius shall never be exceeded.






Never hold load over live plant and pipe line. Only transit over them

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


5

Landing Platform Injuries / Damage to property/Fatality

Injuries / Damage to property/Fatality Inspection every day ,Greasing regularly


Operator Inexperienced Injuries / Damage to property/Fatality Experienced and trained operator

6

Falling hazard

Crane Failure


Property Damage

Human Error Fire Explosion


Human Error

Fire ExplosionPermit to Work System.


Personnel Injury



Defective/Loose parts of the sections Personnel Injury



Working at heights Slip, Trip & Fall Personnel Injury Lifelines to be provided for safe anchoring of lanyards.
















Precaution to be taken on the location of outriggers and nearby trenches.All loose lifting gears must have valid certificate and colour coded.

All lifting gears must be visually inspected prior to use. No workers will work or transit under the load.Ensure the Integrity of the sections to be erected before erectionNo loose material/spares to be there on the sections/parts to be erected




CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


7 Electrical Safety

Power Tools




Overloading







Grinding/ Cutting

Improper PPE Personnel injury

Flying spark/ debris Property Damage All combustible materials must be removed from the area

Incompetence


Electricity

Damaged Cable

Electrocution




9



Carbon Monoxide

Insufficient Oxygen Asphyxiation

Tanks & Vessels


Fatal injuries

Congestion Injuries



Grinder user must wear face shield, ear protection & Gloves




Working in Confined Spaces






















CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.




10 Material Handling

Heavy Objects Back injury / slip disc.

Sharp edges / objects. Personal injury.

Fall of object. Property Damage

11 Demolition

Live Utiltity Services Injuries, Fatality, Property Damage

Property Damage, Injuries to people

People Injuries / Fatality

Asbestos (If involved) Inhalation of asbestos fibre

Medical problems

Noise Prolonged exposure to noise Loss of hearing Use Proper PPE - exposure to minimum

Dust Injury to Eyes, Medical problems Use PPE - Mask, goggles

Working in Confined Spaces (coninuation)





Incorrect technique, posture of lifting load. Attempt to lift too heavy load.

Training of correct manual lifting technique. Tool box talk. Examine size / weight of object before lifting and ask for assistance.

Handling material containing sharp objects eg.Nails protruding from wood.

Use hand gloves and safety shoes and suitable PPEs. Excersie vigilance while handling sharp objects.

Improper position of material

Tool box talk. Examine size / weight of object before lifting and ask for assistance.

Damaged utility services, leading to rupture, property damage and even electrocution

Work permit requirement to be complied with. 100% isloation of utility service, removal of utilitity equipment and fitment prior to start. Compliance with Approved Method Statement

Adjoining Structures / Buildings

People working within, stability of sructures, falling debris, failure of equipment

Mandatory precautions, proteciton system approved to be complied with. People working within to be given notices. As far as possible, avoid people working closer to demolition

People passing by using accesses close to the demolition area

Ensure safe and protected access way. Avoid closeness to demolition.

Special Precautions to be taken, PPE, Masks, Control of Airborne asbestos fibres. Ensure method statement given prior to work and approved by client, only authorized personnel to conduct this activity. Specialised training necessary for this kind of hazardous work. Utilize services of specialist if necessary.

Dust entering eyes and breathing system

Crane / Equipment / Operator

Failure of equipment, falling loads, Human error

Injuries, FatalitiesProperty Damage

Ensure third party certification of equipment, trained and certified operators to be used.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


12 Piling

Banksman Certified equipment and daily checks

Operators


Handling Mechanism / Grips Cautious Work under supervision




Untrained banksmen / operators Certified equipment and daily checks

Slipping or falling

Use of Generators

Unsafe movement Cautious Work under supervision

Crane Malfunction


Equipment Defective/damaged equipment Injury/fatality/damage to property Preuse checks to be done on a daily basis by operator

Third party certificates to be available.

Personnel Unauthorized personnel/operator Injury/fatality/damage to property Only authorized trained personnelt o operate the dredger

Competent supervisor to monitor the activity

Approved personal floatation device to be used

Coordiantion Lack of proper coordiantion Injury/fatality Proper coordiantion to be ensured

Night operation with proper illumination arrangements




Only competent banksmen / operators / labour to be used.Follow approved Method Statement and competent personnelCheck Vibro Hammer and Crane before start of day





Only competent banksmen / operators / labour to be used.


Coordinate with other operational marine spreads to avoid any interference with the anchoring system

Necessary permits to be obtained prior to start of work.Detailed mEthod Statement including particulars of personnel,activity, means of communication ,transportation and emergency evacuation to be prepared.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


13


Confined Space

Fire / Explosion


Excavated Material

Heavy rain Excavation caving in



Excavations and Backfilling





Injury Death





Hydrocarbon Gases/Vapors



Personnel insufficiently trained and experienced Lack of awareness of H2S dangers







No work during rain and work to be started after inspection.





CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


14 Concreting

Formwork


Injury




Substandard Work

Collapse of form work / concrete work Injury and loss of material.









Holding hose / assisting bucket / trowelling Continuous exposure leading to skin problems




CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


15 Block Work






Poor Housekeeping

Injury









Falling material Improper lifting of blocks Injury/Fatality/damage to property





Fatality

Incompetent user

Damage to Property

Damaged tools and equipment Ensure that tools and equipment are fit to use.




16 Plastering


Poor Housekeeping

Injury








Splashing


Injury



Fall from height

Incomplete scaffold

Injury




Not wearing Fall protection devices Usage of Safety Harness


Blocks stacked properly and secured to pallet before lifting.Ensure that competent crane operator and rigger will perform the job

Ensure that the worker/rigger must be seen by the operator to avoid being hit/pinned by the load.Ensure below is barricaded and adequate signage provided.




ELCB’s to be provided on all weather type of electrical outlets.Only qualified electricians to make electrical installations.

Incompatibility with speed, size of the grinding/cutting wheels





CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Falling Objects Injury/Property damage


Working/Standing under loads No one is allowed to stand under lifted load, bucket etc.

Improper lifted load securement

17 Falling Hazard

Crane Failure


Property Damage


Human Error Personnel Injury / Property Damage





Adverse Weather

Plastering (continuation)



Operators of lifting equipment to stop when persons are present underneath



Site Erection of Precast Concrete Foundation /

Panels



Limit switches shall be tested to ensure that they are operating correctly.Cranes shall not be operated without a safe load indicator.The safe working load and the maximum working radius shall never be exceeded.








CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


18 Dewatering Works

Bore well drilling

Incompetent workmen

Defective equipment Injury/Property damage

Lack of coordination.


Incompetent Operator Injury to personnel/Loss of property

Defective Machine/Lack of Guards Injury to Personnel

Fuel/Oil Spillage

Disposal of water discharge Soil/Water contamination




Injury/Sickness


Disposal of ChemicalDust/Organic Vapours Suffocation/Respiratory Problem



Injury to personnel /Property damage Ensure only skilled workmen are engaged. Tool box talk to be conducted


Use of standard equipment only. All equipment to be inspected prior to start of work.Guards/barriers to be in place and checked on a daily basis.Ensure equipment is kept on stable ground and no other activity is in progress in the area.














Only experienced and certified applicators are allowed to handle the chemcial.Approppriate PPE(Hand Gloves, Mask, coverall) as directed by MSDS to be used while handling the chemical.

Special respiratory protection, approved by Manufaturer of chemical and as stated in MSDS




CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.



slips from hands, insecure hold Injury to personnel

Injury to personnel




Bad house keepingFall and injury to personnel



Working at heights


Damage to Property

21 Tree Cutting

Equipment Defective/damaged equipment Injury/fatality/damage to property



Personnel Unauthorized personnel/Operator Injury/fatality/damage to property




Incorrect Manual handling of Ceramic tiles









Do not allow other personnel to work under while work is going at over head.

Conduct tool box meetings. Use safety harness where ever necessary.







CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


21 Tree Cutting

Environmental hazards Damage to environment

22

Manpower & MaterialsInjury / fatality / damage to property Engage skilled workers only



Use of defective tools & equipment Inspect all tools and discard the damaged ones

Use of hand tools Serious injuries / Property damages

Working at heights Fall from heights Injury / fatality / damage to property Use certified scaffolds and ladders. Use full body harness

Slips from hands, insecure hold Injury to personnel




Bad House keeping Fall and injury to personnel





23

Rebar cutting/ bending Flying objects Personnel injury

Moving parts and sharp objects Property Damage

Electricity Damaged CableElectrocution











Hold the Gypsum boardwith proper grip on it. Lift gradually . Use hand gloves and other PPE required for the job.Clear the area before starting the job. Keep proper acess and area for free movement. Do not store the material in the access areas.



Train the personnel on manual handling before they carryout any task. Tool box meetings to be conducted before task. House keeping will be maintained through out the job and access will be kept unobstructed.


Wear eye protection and required PPE for the work while using the machineProtective guards must be in place at all time during operationJamming of fingers between steel re-

barsAvoid putting the finger/ hand or other in pinch-point area.Never use loose hand gloves or loose clothing near the moving parts

Make sure the cables and connections are in good condition prior to useMake sure the emergency stop switches are working properlyThe area around machine must be keep clean and dry at all times

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


24

Environmental

Air




Land

Injury

Damage to Property



Water

While the truck is offloading Contaminate/ pollute the sea




25 Road Crossings


Crossing of road by personnel Accident, Serious injury

Crossing of plant and vehicles Accident, Serious injury, Vehicle Damage

Flying Fragments Stones thrown up by vehicle tyres Injuring work party.

Disposal of Demolition Debris







Ensure that the doors are properly aligned and maintained.



















CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.



Nausea / Fatality



26 Asphalting

Asphalt

Direct contact with hot asphalt Burns of body parts

Inhalation of asphalt fumes

Skin problems

Heat stress Heat stress / Heat stroke.

Road Crossing (continuation)









Personnel engaged shall be provided with and wear PPE like over alls, boots, gloves, helmet and filter masks etc.

Prolonged and repeated exposure to asphalt fumes

Prolonged and repeated skin contact with asphalt


Provision of shade and cool drinking water. Rotational Break

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


27

Substandard Material Material not meeting specification Injury

Property Damage

Fatality

Scaffold collapse Improper design/erection Serious injuries / Fatalities/ Property damage

Imcompetent personnel Only qualified/certified scaffolders to erect scaffold.

Defective Material

Improper access/working platforms Injury/Fatality/Damage to material



`

Incomplete Scaffold Scaffold not to standard Injury/Fatality/Damage to material

All workment o be made aware of the Scaff tag system

Incompetent Workmen Collapse/Injury/ Fatality

Unauthorized modification Collapse/Injury/ Fatality

Weather condition Temperature Heat Stroke Provision of rest areas.


Provision of juice or solutions for dehydration.


Scaffold Erection / Dismantling

Ensure scaffold material procured meets requirements of BS 1139

Material is procured from professional scaffold material suppliers

Pre Erection material inspection to be carried out by certified Scaffold inspector and damged.defective material to be quarantined and later disposed from site.

Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal bracing to be provided to ensure stability.

Scaffold material to comply with BS 5973 requirements. All material to be checked prior to use and only defect free material to be used for scaffold erection.

Modification to be done on scaffold only in the presence/approval of scaffold supervisor.

Work at height/fall of personnel/material

Supervisor/safety officer to ensure full body double lanyard safety harness is used by all personnel working on height. Lifeline to be provided to anchor lanyard at all times.

All loose/unwanted material to be removed regularly. Supervisor/foreman to ensure good housekeeping to be maintained.



Safety Harness to be checked daily for condition prior to start of work.

Continous monitoring by Safety Officer & Foreman. Tool box talk to be done on dauily basis prior to start of work.

Scaffold inspector to ensure scaffold is complete prior to start of workRelevent tag to be placed while erection and after completion

Uinexperienced and unqualified inspector

Only third party certified and experienced scaffold inspectors to inspect the scaffold and place the Tag

Only authorized scaffolders to modify/alter scaffolds under the close supervision of the scaffold inspector/Chargehand.



CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


28 Painting

Contact with body/Skin Dermatitis / Skin allergies

Source of ignition / hot work Fire / Explosion

Improper storage

Contact with body/Skin. Fumes Dermatitis / Skin allergies

Improper working platform Fall of person

Ignition sources Fire / Explosion

29 Carpentry works

Accident Use push rod while working on wood cutting machine

Use of unguarded machine Injury

Use of defective tools. Injury

Working at Height Defective ladder / platform Fall / Injury Defect free ladder approved platform.

Electricity Electric shock

Fire Fire

30 Site Survey Markings

Slips, trips & falls Personnel Injury

Use of rebars as markers

Run over by Vehicle

Dust Weather (Strong winds) Injury to Eyes Use of PPE's such as Mask and clear Safety Glasses.



Ensure that the speed of vehicles are reduced.

Handling / Storing of Paint and Thinner

Material Safety Data Sheet (MSDS) shall be made available at the worksite and contents were made aware to the workers involved with the job. Ensure compliance to proper PPE.No hot work activities shall be allowed in the close vicinity. All electrical connections shall be checked for leakages.

SpillsEnvironmental pollution, Fire / Explosion

Storage of paint/thinner to be done as per MSDS instructions. Chemical storage area to be identified. No smoking sign to be provided.Spillages shall be handled as per instructions in MSDS

Application of paint/epoxy resins

Contents of MSDS to be conveyed to all workmen. Exhaust fans or any other suitable of ventilation to be provided. All required PPE to be used.

Scaffold to comply withj BS 5973 requirements. Scaffold to be inspected and tagged by competent scaffold supervisor prior to start of work. Diagonal barcing to be provided to ensure stability.

Only qualified/certified scaffolders to erect scaffold. Modification to be done on scaffold only in the presence/approval of scaffold supervisor

Hot work taking place in the vicinity.Smoking.Improper lighting damaged electrical cables.

Ensure proper ventilation shall be maintained. Lights, matchbox or any other flame or spark producing source shall not be allowed in the painting bay. “No Smoking” signboard shall be placed at the entrance of the painting bay. Provide DCP type fire extinguisher near the work location.

Defective tool / unguarded wood cutting machine

Person coming in contact with sharp edges.

Provide guards Inspection of tools and use of defect free tools only.

Defective power tools, cable connections

Inspection before use Competent persons

Exposure of wood / saw dust to the ignition source

Reduce accumulation of saw dust and no hot work near the wood working machine. Fire extinguisher

Markers being used as stakes. Chainman not watching his steps

Provide warning signs such as tapes, Scout area before, Know Contours

Hitting/damaging the underground utilities by the rebars. Rebars being left without caps/covers.

Personnel Injury Elec trocution Fire/Explosion Fatality Damage to Proprety

Area will be checked for presence of underground utilities. Wooden caps will be provided for all protruding rebars.

Vehicles not seeing the survey equipment and personnel.

Personnel Injury Property Damage

Provide warning signs, safety cones The survey team personnel working on the road must wear reflective orange vests.


CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Weather condition Temperature Heat Stroke Provision of cool/shaded rest areas.


UV Exposure Provision of juice or solutions for dehydration.

Use of PPE's such as Safety Glasses, Coverall.

Use of sun shades such as umbrella

31 Roof Works

Working at heightSlip/ Fall

Substandard scaffold material. Collapse of scaffolding

Inadequate working platform. Injury

Unsecured ladder. Accident/ Injury

Overloading. Accident/ Injury

High velocity wind. Accident/ Injury

Person unaware of having vertigo.

Spillage of bitumen/ chemicals Environmental Hazard Use of trained personnel

Splash of chemical on body Injury/ Irritation on skin

Disposal/Spillages to be handled as per guidelines in MSDS.

Site Survey Markings (continuation)

Work to be stopped during peak temperature timing (12.00 to 15.00hrs) in summer as per government regulations.

Incorrect use of or defective scaffolding and ladders.


Collapse of scaffolding. Fall of person. Accident / Injury.

Confirm that the person is not suffering from vertigo and supervisor to accompany him first time.

Storage/ Handling of Bitumen Chemicals

Use of PPE, Use of proper tools and tackles for handling the chemical

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


32 Landscaping

Heat stress Persons working in hot environment. Heat stress / Heat stroke.

Manpower & Materials Injury/fatality/damage to property

Back injuries.

33 Welding Electric Arc Welding

Improper PPE Damage to body parts.




Underground ServicesTrenches collapse

Cable Cut/ damage Exposed servicesExcavated material piled near the edge of the trenches.

Electrocution/ property damageDamage to Property/electrocution. Injury/property damage

PTW &excavation certificate to be obtained.Excavation will be limited to hand digging only.-Use cable detector for scanning the area prior to excavation works.Cables and other services/pipes once found to be protected and supported. Tool box talk for all workers to take extra care for cables.Excavated material to be removed, or kept away one meter from the edge. Hard barriers, warning signs and lights to surround all the excavations.

Provision of shade and cool drinking water. Rotational Break

Engaging unskilled and inexperienced workers.Use of defective tools & equipmentImproper handling of tools & equipment.

Engage skilled workers only.Inspect all tools and equipment and discard the damaged ones.Emergency procedure shall be communicated to every one.

Manual handling/heavy lifts

Wrong manual lifting techniques.Heavy kerbstone.

Tool box talk and training for working crew about safe lifting techniques.Reduce manual lifting by using of machineries where possible.Two persons to lift the heavy kerbstone or cement bags.

Welders will be provided with and wear the following personal protective equipment.

Flammable materials will be removed from areas where welding is to be undertaken.Other suitable precautions to be taken to alleviate fire and explosion risk e.g. provision of fire blanket/fire watcher.Fire extinguisher to be immediately available in the area of any welding operation.





CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


34 Gas Cutting




Back firing

Steel Fabrication & Erection








CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Electrocution

Injury

Injury

Fire injury

Injury

Injury

Injury

Injury

Fire / Explosion


Fall of Materials, Tools Fall of material from top Injuries / Damage to property/Fatality

Temparature Effect

Steel Fabrication & Erection (continuation)




Grinding Rotating Grinding Disc
















Chipping/ Chiseling Defective and incorrect

use of hand tools






Maintenance of the tools without isolating the power source and energising the tool while being maintained.















CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


35 Radiation Exposure Health Hazard.




36 Hydro Testing High Pressure Lines Personnel Injury/Property damage


37 Hook Up to Tie-in points Chemical / Hot Steam Personnel Injury








Radiographer shall ensure that all personnel are well clear. Radiographer to be carried out at law profile time, i.e. lunch time/overnight when people movement is low.


Failure of Flange bolts /Failure of hoses and connectors

Obtain relevant work permit from the ADGAS concerned authorityEquipments and tools must be inspected prior to use for the hydro test.

Unauthorized personnel entry to be avoided during testing time by the working team personnel


Pressure guages/relief valves must be checked for working condition prior to start of job. All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor.

Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.

High pressure chemical/hot steam splashes / Falling Material


Above 2mtrs height workers must wear full body harness with proper anchorage.

Project Safety Personnel must be present during hook up to Tie -in points




CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


38

Gas Cutting

Fire / Explosion


Fire / ExplosionSkilled gas cutters are only to be deployed on the job.

Unsafe / incomplete working platform Personnel injury / Property Damage




39 Use of Power Tools Electocution/Personnel Injury

Erection of Steel Structures (Equipment /

Piping)


Gas cylinders to be kept in upright position, firmly secured on a trolleyGas hoses and guages to be maintained in a safe condition and inspected daily


Oxygen Cylinders /valves/fitting to be kept free from grease / oilDefective hoses / guards and other fittings to be replaced. Periodic inspection of the equipment to be carried out



Working platform/Scaffold to be tagged by an authorized scaffold inspector. Scaffold to comply with BS 5973 requirementsArea to be barricated and appropriated signboard provided

Erection of Steel Structures (Equipment /

Piping) -continuation

Defective / Damaged tool, Horseplay/ Unauthorized operatino Improper

cabling/Power conection

All Power tools are to be inspected and tagged by a competent personOnly 110V power tools are to usedPower tool operators are to be issued on production of training proofCables descipline to be maintained and joints to be avoidedElectrician to inspect all electrical installations on a weekly basis

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


40 GRP Coating

Man & Equipment



Non compliance to PTW Injury/Asphyxiation/ fatality

Lack of understanding of PTW Ensure effective supervision and conduct inspection.

Access/Fall of Personnel Fatal injuries

Congestion Injuries


Information Fatal Injuries

Lack of Air Flow Possible accumulation of fumes Asphyxiation

Fall of Person Unsafe working platform/scaffold Injuries

Body Contact Non Usage of adequate PPE Hand Protection - PVC hand gloves.

Eye Protection - Face Shield




Improper handling of Tools &Equipments


Apply for Permit To Work

Ensure PTW is processed by authorized and competent person.

Conduct Toolbox daily and pre task HSE talk on the basis of method statement/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of emergency by asking questions.


Check for adequate emergency access (2 Nos of access to be provided to access Lifting station).

Suitable & safe access to enter/exit tank is to be provided.


Number of personnel entering into the tank should be restricted to minimum. Persons working in the confined space are to be rotated every 30 minutes.



No record kept of personnel inside confined space leading to access being closed with person still inside

Supervisor / stand by men should maintain record of all persons inside the confined space and maintain continuous communication with the persons working inside.

Provide Ventilation and emergency exit. Heavy duty industrial type exhaust fan to be provided. Suitable respirator to be used to avoid Vapour inhalation.

A complete and rigid Scaffold with green tag to be provided for executing the job.

Dry Powder Extinguishers to be kept available for for fire extinction. Wear Self Contained Breathing Apparatus in case of a fire.

Harmful by inhalation, Irritation to eyes & skin

Skin & Body protection - Chemical resistant apron, Safety Shoes

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


40 GRP Coating

Spillage/Leak Accidental release Personnel exposure, environmental pollution.


Defective lifting equipment Dropped load Injury

Injury

Injury Accident Prior to use all equipments to be visually inspected.


Injury / Property Damage

Load being carried Weight of load not known. Serious Injuries Damage Load weight to be identified before lifting.

Serious injuries

42 Grit Blasting

Bursting of hoses Injuries

Inexperienced operator Unsafe working practice Injuries

Static electricity Non-earthed equipment and hose

Vibration of hose Vibration to the operator

Loss of containment

Hydrocarbon Gas Fire / Explosion

Hydrocarbon liquid. Ignition source Fire

Keep personnel away from spills. Avoid product from entering drains & subsoil penetration. Soak with inert absorbent material & shovel into containers for disposal. Flush traces with water.

Incorrect use of and defective lifting equipment

Inadequate working platform (due to soft / unstable soil etc) Overloading.


Operator shall check soil condition before start of operation. Operate within SWL.


Incorrect rigging, slinging and lifting practices.

All rigging, sligning and lifting to be done by competent person.

Damage to lifting equipment since last inspection.

Personnel having body part trapped by load.

Moving crane resulting in asset being hit.



Non involved person on site

Personnel coming under the path of load being moved.

Clear the are before lifting starts. If necessary, cordon the area.

All persons to be made aware of dangers through tool box talk.High pressure air hose

and grit hoses.Hoses and blasting equipment shall be checked prior to start of the work by the supervisor.

Flying grits ejected through the blasting nozzle (Abrasive blast) and the dust cloud

Operator and helper not wearing proper PPE. PPE defective.

Injuries Inhalation of hazardous dust

Use blasters helmet, long armed gauntlets, a long apron and high safety boots. All PPE shall be checked at the beginning and end of every shift and when operator change over by the operator / foreman.

All operators and his helpers shall be fully trained in the safe operation of the blasting equipment and safe working practices.

Electric shock. Electric spark discharge could ignite flammable dust generated by the blasting operation.

Prevent static electricity build up by earthing the hose (electrically conductive hose) and equipments. DCP fire Extinguisher to be placed at the blasting bay. Operator and helper shall be trained in operation and use of extinguisher.

Decreased worker comfort, efficiency and damage to healthwhite fingers/hand arm vibration syndrome

Exposure to the blasting operation shall not be more than 40 minutes continuously with minimum 10 minutes rest.Tools shall be inspected and maintained in good working order.Vehicles / plants shall be maintained in good repair working order.Training workers on health hazards.

Hydrocarbon under pressure in underground onshore pipelines.

Corrosion / deterioration of the pipeline.

Visually check outside the pipeline for signs of leaking prior to and during grit blasting.

Hydrocarbon gas coming into contact with ignition source

A gas test shall be conducted in hazardous areas and in the vicinity of hydrocarbon lines prior to commencing work.PTW. Check area around worksite for any contained hydrocarbon liquid prior to commencing grit blasting.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


42 Grit Blasting

Carbonmonoxide Internal combustion engine exhaust being located too close to pipeline excavation.

Build up of carbonmonoxide and other noxious gases.

Keep internal combustion engine exhaust away from excavation.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


42 Grit Blasting

Ignition source Hydrocarbon igniting and fire / explosion.

Insufficient Oxygen

Blasting grit

Blasting grit Unsafe practices and injuries.

Flying fragments

Paint fumes Explosion / Fire

Painter not wearing appropriate PPE.

43 Pigging



Serious injuries. Fatality Ensure receiver is bolted tightly to flange

Grit blasting taking place close to a live piece of equipment which is leaking hydrocarbon gas or liquids or which is being vented down for isolation.

PTW. A gas test shall be performed in h azardous areas and in the vicinity of hydrocarbon lines in non-hazardous area prior to starting work. Continuous gas monitoring may be carried out when the work is in critical area.

Gas fumes displacing Oxygen in excavation.

Atmosphere defecient in oxygen and Asphyxiation of people.

A gas test will be performed prior to entering into confined space. Work shall only be permitted to start when the oxygen level is 21%.

Operator and his helper not wearing proper PPE.

Inhalation of copper slag dust. Injuring due to flying copper slag grit.

Blasting operator and his helper shall be provided with suitable PPE and ensure that they wear PPE.

Insufficient training to both operator and his helper.

Blasting operator and his helper shall be given proper job training before engaging them to work.

People working in the vicinity of grit blasting operations.

Flying metal fragments hitting someones eyes and causing blindness.

Personnel not connected with the operation shall be kept away from blasting operation.

Paint fumes in combustible range coming into contact with an ignition source.

Ventilation shall be maintained in confined spaces to extract paint fumes. Ignition sources shall be kept away from paint fumes at all times.

Inhalation of paint fumes and skin contact with paints.

Inhalation exposure and skin contact with paints and paint components shall be minimized by use of suitable PPE and adquate ventilation.

Pig launcher, receiver and allied equipment and components not of approved specification.

Inadequate pig launcher and receiver Defective / Inferior pig launcher / receiver.

Accident. Severe injuries. Fatality.

Pig launcher, receiver, allied equipment and components to be of approved. Equipment, fittings and components to be designed for working pressure not less than the test pressure. Equipments / components / fittings shall be regularly isnpected for damage / corrosion.

Multiple flow lines (fixing launcher as one line and receiver on the other lines)

Not postively identifying the flow lines to be pigged.

Identify correct flow lines. Ensure launcher / receiver are fitted on the same flow line.

Unauthorised personnel in the vicinity

Personnel not aware of the activity going on standing in front of the launcher or receiver

Launcher and receiver area to be cordoned off effectively by warning tape. Warning signs to be posted at appropriate locations for duration of operation. During operation all construction activities around the area to be stopped.

Blowing off the receiver during operations.

Bolting of receiver to the flange not done properly.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


44

Equipment Improper installation Fire

Inadequate insulation

Manpower Incompetent personnel Injury Training to be given

Temporary use of power Electrocution/Blast/ Explosion Wear necessary PPE

Wrong installation

Miscommunication


Crane Failure


Personnel Injury

Property Damage

Road Blockage


Personnel injury

Adverse Weather





Property Damage

Commissioning and Testing/ energization of

equipment

Fire extinguisher to be immediately available in the area Emergency Procedures to be communicated to all


All Test equipment must be connected to the earthingsystemAlways use / connect to earthing system for safe discharge ofcurrent, All tools should be properly insulated,Lock out / tag out of equipment to be followed if necessary












CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.



Incompetent Crane Operator/Rigger Injury

Property Damage

Fatality



Position of the worker/rigger.


Damaged drums

Improper loading/offloading Injury


Protruding nails


47 Cable Glanding Cable Glanding Injury







crane/Hiab












Full time supervision will be provided by Supervisor/Foreman.Ensure that proper loading/offloading of materials are done.Ensure that the jacks/stand are capable to hold the weight of the drums. Check the drums and remove or bend the protruding nails.

Use of cable knife, Unskilled/inexperience workmen


CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


48 Cable Termination

Injury

Working near live equipment / panels Eletrocution Adequate Safe working distance to be maintained








Injury


Poor visibility due to dusts



Jacks/Stand


Damage to property





Wear necessary PPE









Secure a valid Permit To Work and other relevant permits for the task..

Only authorized and trained/certified personnel to do the cable terminatin works.



Housekeeping must be maintained all the time at site, Close supervision during the execution of the work,Use Proper PPE - exposure to minimumEnsure that sand and other materials are properly removed.

Ensure that no activities will be done when the visibility is poor.Incorrect technique and posture of

pulling











CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


50 Cable Jointing Works Cable splicing/ Jointing

Unskilled/Inexperienced workmen Injury/Damage Only skilled & experienced personnel are to be used.

Working near live equipment/panels Injury/Damage/ Electrocution

Defective hand tools Injury

51



Overloading

Cable splicing and termination.


Adequate safe working distances to be maintained.Work to be continously & safely monitored.Hand tools used are to be inspected prior to use,Use of suitable hand gloves for personal protection,Continuous supervision by a competent Engineer / Supervisor

Installation of Field Instruments



Fatality.

Maintain daily good housekeeping and do not over load the platform with materials.











Electrical wiring and outlet socket connection shall be correct and earthed properly. Ensure regular testing inspection and tagging of electrical system shall be ensured.

Electric shock / Electrocution. Damage to property.


CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


52

Falling hazard

Loss of balance

Adverse Weather Personnel being carried away by currents

Illumination


Water Pressure

Drowning, Death



Bad weather No Communication/Rescue system Emergency Response Plan

Diver Competency

Plant and Equipment Rescue System First Aider and emergency Vehicle should always be available.




Berthing


Working Over or Near Water








DrowningSufficient lighting to be provided, especially for night works,Even spread of light to be providedArea flood lights to include the immediate water surface.

Laying of pipes/ joints etc under waterUse of underwater cameras








Check with Coast Guard on weather conditions; No risk taking at any cost.Frequently Check Tug Line, Maintain third party Certification








CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.




CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Routes

Loads

Overloading of boat

55




Permit inadequate



Toolbox Talk

Injury / Fatality

Poor understanding of workers Use local language simple & concise.

Poor safety attitude of workers. Safety inspections/unsafe acts audits.




Wave action



Marine Transportation (continuation)










Transportation of Material From Barge to

Shore








Ensure PTW is processed by authorized and competent person.




Ensure quality talk through audits/supervuisors/questions during talks.






Banksman will make sure swing path is clear of all personnel underneath before starting lift.Constant visual contact between banksman and crane operator.Before a lift the materials to be lifted cleared of all loose nails, tools, wood offcuts etc.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.





Crane














Shore


Any person crossing railing will be tied off using areestor harness.While shifting aggregate from barge to jetty, area in between barge and jetty to be covered with hard tarpaulin.Broken pallets not to be lifted with fork pallet, must be loaded in material basket.







CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Marine


Caught between harbor and barge. Life jackets to be worn at all times.



Under no circumstances gunwale be used as handhlod.

Essentially







Unsafe acts






Emergencies.


Accident/drowning bodily injuries. Life buoys available




Shore





Risk Assessment/method statement discussed with site supervision.





CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


56 Dredging

Injury / Damage

Barge Movement Injury / Damage

Other Vessels / Divers Damage anchors, delivery lines, Damage / Injury / Drowning

Slips , Trips an Falls Injury Only authoirzed personnel; ensure housekeeping;

Environmental Hazards Damage to environment Disposal and stock piling only at approved locations


57 Sheet Piling

Banksman








Untrained banksmen / operators Certified equipment and daily checks

Slipping or falling




Injury

58 Bathymetric Survey Bathymetric Survey

Inadequate PTW

Damage to property/Injury to personnelHeat Stress/Sick Sickness

Defective Equipment

Suction Cutter / Dredger and Delivery Hoses


Loose joints





Ensure anchors are suitably are located and fastened properly;










Only competent banksmen / operators / labour to be used.Follow approved Method Statement and competent personnelCheck Vibro Hammer and Crane before start of day





Only competent banksmen / operators / labour to be used.



Only trained and instructed persons shall operate the water jetting equipment.

Good access, a safe working platform and secure footing shall be ensured.

No adjustments shall be made to the equipment when it is under pressure.

PTW to be obtained from a competent authority. Supervisor to ensure PTW requirements are complied with and communciated to the work force.Provision of adequate cool drinking water. Provision of shade. Time Adjustments - Not working during noon hoursPre Use eqpuiment checklist to be completed prior to start of work.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.

Revision 0; dated 15.02.201058 Bathymetric Survey Bathymetric Survey Damage to property/Injury to personnel



CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


59

Accidents Properly tie and secure

Accidents Properly arrange and store the material.

Environment

Drilling on ceiling

Major Accidents Personal Injury

Lifting tools and Tackles Accidents

Welding Pipes Electric shock

60 Ducting Works

Mnual Handling Injury

Collapses

Slips, Trips and Falls Injury

Falling material Improper lifting of ductslmaterial lnjury/Fatality

Internal Cold & Hot Water Pipe Work

Transportation ofmaterials.


Storage of drainagematerials & accessories




Maintain housekeeping at all times. Wastematerial to be disposed off immediately.

Electrical shock, Eye injury,Dust allergy, Environmentpollution.


Use proper PPE such as face mask, handproperty gloves & safety glass to be worn, Job to beperformed by skilled personnel.Ensure tools are taggedProvision of safe working platform.

Shifting and handling of minor accidents

Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high. Train employees on manual handling & back safety.


Instruct the task force to wear personal protective equipments while handling and shifting the materials. Use vehicle to shift the materials if the quantity is high.Ensure all lifting equipments are certified by 3rd party


Use of Proper PPE such as face mask, long sleeve hand gloves & safety glass to be worn, job to be performed by skilled personelEnsure PTW is placeEnsure availability of suitable Fire Extinguishers and Fire BlanketsArea to be barricated

Improper lifting procedure ofducts equipmentPoor Housekeeping

Ensure proper lifting procedure is done.Good Housekeeping must be maintained.Training on Manual Handling Procedure will be given.

Ensure use of PPE.Ensure loads are secured.



No crane lifting operations during night shift.All ducts pallets shifting and stacking to be done by day crew.No scaffolding erection during night.

Damage toProperty

Ensure the working area below the duct works is barricaded and adequate signage provided.Daily safety talk & pr-task safety talk to be conducted prior to start the night work.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Single outlet shall be used for only one tool.

Wiring to socket outlets shall be secured and earthed.






Drilling on ceiling

Fall From Height Injury

Ducting Works (continuation)

Use of Power Tools and Equipment

lncompatibility with voltageToo many connections in asingle outletSpliced cableIncompetent user

ElectrocutionFireIExplosionElectric ShockFatalityDamage to Property

Ensure that all power tool are inspected bycompetent authorized electrician & taggedaccordingly.Ensure that only portable electrical equipmentand hand tools rated 110 volts are used.

Damaged tools and equipmentlncompatibility with speed, sizeof the grindinglcutting wheels


ELCB's to be provided on all weather type of electrical outlets.Only qualified electricians to make electrical installations.



lncompatibility with voltageToo many connections in asingle outletcableIncompetent userDamaged tools and equipmentlncompatibility with speed

Electrical shock, eyeinjury, dust allergy,environment pollution.

Use proper PPE such as face shield, dust mask, hand gloves & safety Glasses.

Job to be performed by competent personnel.

Use of stable working platform.

Incomplete Scaffolg Improper AccessNot wearing Fall Protectiondevices

Use of complete, Inspected and tagged scaffolds.Ensure scaffold platforms are not overloaded. -Access to be clear & rigidly fixed.Access to be clear & rigidly fixed.Usage of Safety Harness

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Emergency Procedures Personal Injury

Safety personal should be available on site.

61

Road accidents

Fire

Injury

Drilling on walls

Cutting of Insulation Protective air mask to be used while cutting

Body Injury / Fire

Environment

Electrical shock Personal Injury

Ducting Works (continuation)

Use of Sealants, Adhesive & Insulation Material

Incompetent UseerLack of awareness of MSDSNot Complying with PPE required

Bodily exposureSuffocation, AllergyIrritation for Eyes/Skin

MSDS to be explained and fallowed properly.Use of proper PPE such as mask, long sleeve, hand gloves, safety glasses.Proper handling and storage as per MSDSCompetent experienced personnel only will be assigned for this activity

All work to stop and area ,to be evacuation an Emergency.Should authority instruct personnel to Ieave/Evacuate to designated Assembly point.Competent Supervisor should be available on site all times.Toolbox talk should be held prior to each shift about evacuation

Procedures/escape routes and Assembly points should be identified and communicate to all personnel.

Fire warden to be available and shall direct the personnel in case of emergency.


Transportation ofHVAC Equipment


Valid Driving License, Adhere to speed limit. Road and transport safety regulations & properly tie all ducts and secure. Avoid driving in fog.

Storage of HVACEquipment


Properly arrange and store the material. Provide Fire point,provide warning signs & restrict the area

Use of Sealants,adhesives &Insulation material.

Bodily exposure,suffocation, allergy

Use of proper PPE such as face mask, long sleeve handgloves & safety glass to be worn, adhering to the safetyprecautions, proper handling and storage. Only trainedpersonnel to be assigned.

Electrical shock, Eyeinjury, Dust allergy,Environmentpollution.


Use proper PPE such as face mask, hand gloves & safetyglass to be worn, Job to be performed by skilledpersonnel.

Personal Exposure Chemical Pollution

InjuryIllness

Use of Naked Flame brazing torch


Keep fire blankets, extinguishers, near reachable distance



Maintain housekeeping at all times. Waste material to bedisposed off immediately.

Use of Poer Tool like Drill Machine, Vacum Pump Ammeter

Ensure correct wire termination, safety devices provided in distribution boardJob to be performed by Skilled personnel OnlyProper PPE to be worn while using Power Tools

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


62

Falling Hazard

Crane Failure


Property Damage



Human Error

Fire Explosion

Personnel injury Only certified riggers to be used.

Property Damage





Adverse Weather

Personnel Injury

Property Damage

Equipment

Injury/Fatality/Damage to propertyRusted sections give way

Rusted bolts.

Bolts not tightened properly

Guard pipes give way

Accessories Sling/Hooks/Wire Ropes Failure Injury/Fatality/Damage to property

People Injury/Fatality/Damage to property

Methods Injury/Fatality/Damage to property

Load Injury/Fatality/Damage to property Safe load Capacity mentioned on Crane boom



Tool Box talks



Pre-use inspection of the cranes shall be conducted. This inspection shall cover Electrical Cables, Wire rope, Fitting, Drums, Brakes, Hooks and Guards etc.Third Party Certification and colour coding of Crane, Lifting Beam Assembly and loose lifting gears should be current Limit switches shall be tested to ensure that they are operating correctly.


Proper Fire Extinguishers to be available with crane and at the place of operation


Precaution to be given on the location of outriggers and the soil condition.


No Lifting if wind speed exceeds 25 knots.

Weather forecast to be consulted on daily basis from Air Traffic Control, Das Island.

Failure of limit swithches for trolley and boom travel

Operator to check on daily basis.Certificates by third party

Selection of correct type of lifting gears. Daily check before use.Third Party certification

Unauthorised Operator. Unexperienced Rigger/ Banksmen.People working underneath the load.

Only authorised Operator allowed to operate the mobile crane.Experienced and trained Rigger / Banksmen allowed to give directions. Barricading the area of lift and provision of warning signs.


Night operation to be avoided. Communication between rigger and operator to be through wireless radio if in case they are directly not visible to each other.

Exceeding maximum Capacity of liftingRate of lifting,traversing with high speed

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


62

Correct slinging method to be followed.


CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


63

Safety warning signs to be displayed as appropriated

Maintain housekeeping at all times.

Waste materials to be disposed of immediately

Working at night Personnel Injury

Property Damage

Safety Officer shall be available all the times

Refrigerant Copper Tubing Leak Test

(Pneumatic) by N2




Pressure test operation to be carried out All pressure gauges & hoses to be calibrated & certified by third PartyAll fittings to be within the required rating or higher.Hoses to be leak tested prior to commencement of the pressure test operation (Trial test to be conducted and certified by Operations).All fittings to be physically checked by pressure testing techniciansThe testing area shall be evacuated of all but pressure testing crew during the pressure test.

Warning signs to be sited at all access ways

All unnecessary personnel to keep away from the pressure test area

During build up pressure maintain close monitoring of pipeline ends

Only competent personnel to be in-char& of the pressure test operatior.

Gas cylinder to be equipped with proper pressurc Regulator.Maximum pressure shall be 1.5 times normal working pressureTool box meeting to be held with all concerned peresonnel prior to commencement of pressure test operation

If any leaks are detected during the pressure test operation the line shall be depressurised and corrective measures shall be implemented

Use of proper PPE including face shield shall be worn through-out the operation

In the event of an emergency, the operation shall cease and the area evacuated.

Lack / Failure of Illumination

Adequate and approved lighting to be sited at work areaNo lifting operation during night

2 No.s of Emergency torches to be availablePersonnel on night shift must work in pairsProper hand over between shifts is to be maintained.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


64

Manpower & Materials Injury/Fatality/Damage to property Engaged skilled workers only

Physical stress/exhaustion

Rotation of manpower in shifts to be done.


Dusts Caused by the Vehicles Injury to Eyes Use of PPEs such as Mask and clear Safety Glasses

Weather (Strong winds) Respiratory Problems


Ensure that the speed of Vehicles are reduced

Weather condition Temperature Heat Stroke Provision of cool rest areas


Provision of Juice or solutions for dehydration

Permit to Work Permit is Inadequate Injury

Non compliance to PTW Fatality/Damage to Property Ensure effective supervision and conduct inspection.



Engaging Unskilled and inexperienced workers

Adequate rest periods to be planned. Refreshments such assnackslcoffee etc. to be provided.



Engaged First Aider on site and Emergency procedure shall be communicated to every one

Consider the weather conditions for continuity of work as applicable inwindy conditions.

Ensure PTW is Processed by authorized competent person

Conduct Tool Box Dily and Pre Task HSE talk on the basis of method statement/JSW/PTW. Reconfirm they all understood the task, hazard and safety precautions and action to be taken in case of Emergency by asking questions

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


Tool Box Talk Injury

Poor understanding of workers Use local language simple and concise

Poor safety attitude of workers Safety Inspections/Unsafe acts audits


Fall from height / Scaffolding Injury/Fatality/Damage to property

Use of approved and certified scaffolding material.

Good housekeeping to maintained, use of warning signs.

Cable splicing / Unskilled/lnexperienced workmen Injury/Property damage Only skilled & experienced personnel are to be used.

Termination Workin near live equipment/panels Electrocution

Adequatess fe working distances to be maintained.

Work to be continously & safely monitored

65 Hydro Testing

High Pressure Lines Failure of Flange bolts Personnel Injury/Property damage

Failure of hoses and connectors


Installation of Low Current System (continuation)

People not familiar with the job & Hazards involved

Conduct Tool box talk by line supervisor and monitored by Safety Officer

Damage toProperty

Ensure Quality talk through Audits/Supervision/Questions during talks

lnslallation of PVC conduits/Lightlng Fixtures

PPE 's full body harness, safety belt, safety helmet.handgioves,safety goggles,rnask,safety shoes etc. must be worn

All the scaffolding material to be visually checked before use.Experienced scaffolder to erect the scaffolding & Only Clearencesafe tagged scaffold to be use.Ensure that platform is broad enough to Caver the whole area & intended structures,no gap to let any fall of materials

Ground stability to be checked , use of sole boards,basa platesare employed to ensure a firm and stable scaffolding is obtainedat all times.

Stability to be enhanced by additional link to the existing structure.

Permit to Wark, isolation permit shall be obtained prior to start of work

Obtain relevant work permit from the concerned authority

Equipments and tools must be inspected prior to use for the hydro test.

Unauthorized personnel entry to be avoided during testing time by the working team personnel


Pressure gauges/relief valves must be checked for working condition prior to start of job.

All connections must be rigid and checked prior to start of high pressure pump. All pressured hoses to be provided with Whiplash Arrestor.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


65 Hydro Testing

Monitoring of work area must be ensured. Supervisor to conduct tool box talks and communicate hazards/control measures prior to commencing the work.

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


66

Heavy Objects Personal Injury Use Appropriate PPE

Sharp edged objects Property Damage Examine sizdweight of object before lifting it

Pinch points Observe correct technique and posture for lifting.

Falling materials Seek assist and whenever requirditeam liAing

Avoid the body away from pinch points

Persons falling from height Personal Injury

Tools falling from height Property damage

All portable electrical t w l s must be 110v

Regularly inspect all electrical cable & fittings

Area to be barricated with proper sign boards

Site safety person continous monitoring to be available

Asphyxiation on excessive exposure

Pre-Commissioning & Commissioning Works for HVAC & Electrical

Systems

Manual material Handling

Avoid manual lifting and do mechanical lifting wherever pdssible.

Installation of Cables, Wires & Terminations of cables/wires

Task to be performed by the competent supervisor and workmenUse only proper hand tools and damaged tools to be returned to the storesDeploy trained persons with identification band on helmet and qualified supervision

Emphasis the use of appropriate tools for each job during Tod box meeting.

Care to be taken while handling the materials during the transortation

Pre-Commissioning & Commissioning Works for HVAC & Electrical Systems (continuation)

Tests, Inspections, Precommissioning, Commissioning activities of electrical system with machines

Improper handlingElectrical ShockWorking near running machinesTools falling from height


Works shall be carried out by qualified and experienced personsUnauthorized personnel entry to be prohibitedClose Supervision is required Emphasis the use of appropriate tools for each job during too box talk meetingRegularly inspect all electrical cables & fittings

Filling of gases such as r22, R134a, N2 for purging/testing of tubing & running of AC units, Compressor assemblies

Improper handlingLeakage of Gas

orks shall be carried out by qualified and experienced personUnauthorized personnel entry to be prohibitedClose Supervision Emphasis the use of appropriate tools for each job during tool box talk meetingKeep the area well ventilated

Working with Portable hand tools/Machine

Falling of toolsImproper handlingImproper storage Misuse


Emphasis the use of appropriate tools for each job during tool box talk meetingAll portable electrical tools xrtust be 110v and inspected by authorized personRegularly inspect all electrical cables & fittings

Working with rotating equipments

EntanglementFlying ObjectsCompact area


Proper enclosure for coupling and rotating partsNo Loose clothing or jewelriesClose Supervision

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


67

Driving Conditions Dust greatly reducing drivers visibility Loss of control of vehicle - Accident

Heavy rain washing out graded road Crashing into holes in road surfaces.


Temporary Accesses / Diversions Loss of control of vehicle - Accident / Injury Obey all traffic rules, speed limits, road signs and drive

Vehicle Collision Vehicle is forced to reverse - Accident



Loss of control of vehicle - Accident / Injury All vehicles to be fitted with speed limiters.

Chances of more serious injuries/ death

Driver fatigue Accident / Injury

Accident / Injury

Driver unfamiliar with road / route Man lost


Fall of loads on roads and sites Injury damage to load

Driving & Transportation

Follow driving policy and drive with dipped head lights ON. Tool box talk to be conducted

Drive with due care and attention specially after rain. Tool box talk to be conducted


Inadequately trained drivers / Arrogant DriversDriving too fast for the road conditionsDrivers and passengers not wearing seat belts

Seat belts to be worn. Increase awareness by trainings, posters, videos, campaignsJourney Management to be followed. Shift work to be managed



Journey Management system to be followed. Tool box talk.


CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


68

Falling hazard Crane Failure Personnel Injury HSE regulations to be strictly adhered to.

Property Damage



Human Error Fire Explosion Only certified riggers are used.

Personnel Injury



Falling Objects Defective/Loose parts of the sections Personnel Injury





69

Slips, Trips and Falls Injury

Falling material Improper lifting of material

lnjury/Fatality

Use of power tools lncompatibility with voltage Electrocution

Fire / Explosion Operation of power tools by authorized personnel only.










All lifting gears must be visually inspected prior to use. No workers will work or transit under the load.Ensure the Integrity of the sections to be erected before erectionNo loose material/spares to be there on the sections/parts to be erected







Ensure the working area below the duct works is barricaded and adequate signage provided.

Damage toProperty

Daily safety talk & pre-task safety talk to be conducted prior to commencement of the work.

Ensure that all power tool are inspected by competent / authorized electrician & tagged accordingly.

Multiple connections in a single outlet

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


69

Fatality Single outlet shall be used for only one tool.

Electric Shock Wiring to socket outlets shall be secured and earthed.Maintenance of Vehicles

& Equipments

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


69 Incompetent user Property Damage







Improper handling and disposal Environmental impact

Designated storage bins to be provided

Disposal through authorised ESPs

Tool box talks/ trainings to be privided

70 Handling of Fuel

Storage of Fuel Improper storage Spills/ Fire Designated areas for storage with imperious floor and bund walls



Handling of fuel Unauthorised personnel Leaks Authirised and traiend personnel to monitor the transfer of fuel

Strict no smoking policy to be adhered to

Storage of Chemicals Improper storage Spills/ Fire Designated areas for storage with imperious floor and bund walls



MSDS to be available and chemicals to be handled as per the MSDS

Hazards and the contents of MSDS to be communciated to the users

71 Kitchen works

Fire Leakage of LPG Fire/explosion All lines to be checked.

Imporper storage of gas cylinders

Trained fire fighters/fire wardens to be available.

Entry of unauthoriased personnel to be restricted

Diseases


Cooking Facilities Shortage of cooking facilities Personnel fighting

Provision of time scheduling for the usage of the kitchen

Ensure sufficient nos. of cooking facilities such as stoves


ELCB's to be provided on all weather type of electrical outlets.Only qualified electricians to make electrical installations.


Ensure that only portable electrical equipment and hand tools are used.


Contaminated spares/parts/rags

Proper storage of gas cylinders as per the Company procedure to be followed.All valves to be switched off before the end of the days works

Adequate fire extinguishers to be placed at prominenet locationsImpervious cooking surface and kitchen walls to be providedRemove all flammabale material near cooking areas and store in separate designated locations

Personal Hygiene of Chefs

Lack of awareness of personal hygience

Regular training on food and personal hygiene to be conducted by the Catering Supervisor.

Ensure tidiness and neatness of the person preparing the foodAdequate facilities for cleaning to be provided for the cooks and chefs.Ensure adequate space for the personnel using the kitchen

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


72 Electrical Installations

Electric Safety Incompatibility with Voltage Electrocution. Trailing cables be kept to the minimum

Spliced Cable Electric Shock

Incompetent User Fire/Explosion. Electric Work Permit System

Overloading

Unathorized installations in rooms Fire All electrical Equipments shall be earthed

Regular inspections of the earth pits and ELCB


Generator Operation Incompetent Operator Fire/explosion

Defective/faulty connections Preventive maintenance schedule to be adhered to.

Noise Acoustic enclosures to be provided

73 Pest Control

Storage of Chemicals Improper Storage Fire

Skin irritations/burns/sickness

Adequate PPE to be provided

Disposal of Chemicals Improper disposal Enviromental impact Disposal to be in ine with MSDS

Chemicals to be disposed off by ESPs.

74 STP Operations

STP Operations Incompetent Operator Property Damage

Defective/faulty connections Foul smell/Pollution Preventive maintenance shcedule to be adhered to.

Contaminated soil (if any) to be treated


Only authorized electrician to make electrical installations

Regular inspections of the rooms for unauthorized installations by the Camp Boss

Trained and experienced operator to monitor the generator operations

IrritationHearing impairment

Location of generator to be placed away from residential areas.Chemicals MSDS instructions to comply with storage and handling

Contact with body parts/ Ingestion of chemicals

Only authorized / trained personnel to carry out pest control operation.

No make shift containers to be used for storage of chemicals, proper labelling of containers

Trained and experienced operator to monitor the STP operations

Effluents to be tested before use for irrigation / dust suppression purposes

Effluents /sludge to be disposed throguh authorized waste handlers

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


75 Camp Accommodation

Labour Unrest Salaries Dissatisfaction Salaries to be given in time.

Lack of Entertainment Boredom

Frustration

Communal Fights Injury Rooms to be alloted considering nationality.

Termination Gangism should not be encouraged

Bad Reputation

Unsatisfied food Anger

Thefts Personal Loss Distrubed mind

Financial Problems Frustration Suggested not to keep very expensive material in camps

Personal Hygiene Human behaviour Communicable diseases


Collection and disposal of waste to be done regularly

Respect other nationalities cultures and traditions.

Sufficient waste bins to be provided

Alcohol / Drug abuse Drinking Alcohol / Taking drugs Personnel Fighting

Religious Disputes Miscommunication / Lack of respect Personnel Fighting

All personnel to respect others religion.

Avoid any discussion regarding religious matters

Avoid mocking of any religion

Any employee having dissatisfaction in salaries have to speak to the HR Department to resolve issues.

Camps should have entertainment /recreation facilties like TV, volley ball court, reading room, indoor games etc

Food should be distributed to residents in a hygienic mannerFood shall be given satisfying the needs of residents both in quantity and quality

All personal belongings should be carefully locked in the bedroom lockers

Never keep material in the open while going to the mess hall.Do not depend on room mates to take care of personal material All personnel to observe the good personal hygiene properly Proper housekeeping to be observed in all the camp areas.


Provide sufficient nos. of ablution units for each nationalitiesPotable water to be provided; water potability to be tested quarterly


Anybody found to be under the influence of alcohol or drugs will be terminated and criminally prosecuted.

Religious items and publications not to be displayed in public places

CP-104F-01,Rev 0, Dated 15-02-2010



Hazards Register

Sr. No.


76 Maintenance Activities

Poor housekeeping Fire / Explosion

Injury

Suitable fire blankets to be provided for the work

Isolate the hotwork area from the residential area

Use suitable PPE for the job.

Only authorized personnel to do the work

Fire watcher to be provided

Safe system of works not followed Spills

77 Driving

Driving vehicle Unauthorized use

Personnel Injury / Damage of property

ONLY authorized drivers to use the vehicles

Driving inside the residential area is strictly prohibited

Overspeeding Vehicles to be parked ONLY in designated parking area

Traffic rules and regulation to be strictly followed

Drivers to be trained properly on camp procedures.

78 Security

Lack of control of entry

Theft Security Guard or watchman to be provided a the entrance gates

Vandalism Continous security roving especially at night

All valuable items and equipments to be secured

All valuable materials should not leave unattended

Do not leave personal valuable belongings to the camp

Personnel Fighting Security to be strict for visitors in th ecamp

Avoid making horseplay


Damage of property

Continous security roving especially at night


79 Waste Management

Accumulation of waste Improper disposal /handling Hygiene Waste segregation and designated storage areas to be identified

Aesthetic impact Regular disposal of waste through ESPs

Waste logs to be maintaiend

More waste management campaigns, trainings to be provided

Maintenance works / Hotworks inside the camp area

Work Permit to be obtained through the authorized person (Camp Boss) prior to starting the job

Unauthorized/incompetent person performing the task

Conduct good hosekeeping; all flammable materials to be collected and disposed off away from the hotwork activity

Suitable fire extinguisher to be provided near the hotwork location

Provision of screen installation for the hotwork area to protect other personnel in the area

Ensure that all tools and equipments are in good condition prior to usage

ONLY authorized personnel to do thevehicle and equipment maintenance

Vehicle and equipment maintenace to be conducted ONLY in designated areas

Provision to use dip tray under the equipments and vehicle while maintenace work is on-going

In case of accidental spills, contaminated soils to be collected as per Standards and to be disposed by EAD approved Environmental Service Provider.

Entry of unauthorised personnel

Routine security inspection to be conducted to all the persons / vehicle leaving the camp


Security Guard or watchman to log all the visitors entering the camp

1. hazard register

Documents