1 industrial chemical metering and control applications industrial plant incoming water filtration,...

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1 Industrial Chemical Metering and Control Applications Industrial Plant Incomin g Water Filtration, Chlorination , RO/DI Utiliti es Cooling Water, Boiler Water, Wash Water, Gas Scrubbing Process Container Disinfection, Container Filling, CIP, Wet Process Chemistry, Product Ingredient Metering (color, flavor, fragrance), Metal Finishing Outgoing Wastewate r pH Control, Clarification, Filtration, Chlorination, Dechlorinatio n ProMinent Fluid Controls

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Page 1: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

1

Industrial Chemical Metering and Control Applications

Industrial Plant

Incoming Water

Filtration, Chlorination, RO/DI

Utilities

Cooling Water, Boiler Water, Wash Water, Gas Scrubbing

Process

Container Disinfection, Container Filling, CIP, Wet Process Chemistry, Product Ingredient Metering (color, flavor, fragrance), Metal Finishing

Outgoing Wastewater

pH Control, Clarification, Filtration, Chlorination, Dechlorination

ProMinent Fluid Controls

Page 2: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

2

Typical Potable Water Treatment Chemical Feed and Process Control

PreOxidation Flocculation Filtration

Potassium Permanganate, Chlorine Dioxide, Ozone

Polymer, Alum

Chlorination

pH Adjust/CorrosionInhibition

Fluoridation

Softening

Lime

Rechlorination

Hydrofluosilicic Acid

Caustic Phosphate Sodium Hypochlorite

Water Distribution System

Cl2

pH Cl2

Cl2

cond

Ammonia (pre-or post)

ProMinent Fluid Controls

Sodium Hypochlorite

Page 3: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

3

Typical Reverse Osmosis Chemical Feed and Process Control

Pre-Filtration

RO MembranesChlorinate

Sodium Hypo

(1) Dechlorinate

Sodium Bisulfite

(2) pH Adjust

Acid

Concentrate

CIP Loop

Membrane Cleaner

Permeate

Antiscalant

(1) Dechlorinate for TFC (polyamide) membranes

(2) pH adjust for Cellulose Acetate membranes to pH 5.5 to 6.5

pHORP

cond

cond

ProMinent Fluid Controls

Page 4: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

4

Product Ingredients

PLC

Batch Ingredient Metering and Container Filling

ProMinent Fluid Controls

Page 5: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

5

Typical Cooling Water Chemical Feed and Process Control

cond

ORP

Scale Inhibitor

Corrosion Inhibitor

Sodium Hypo

FM

Heat Exchanger

ProMinent Fluid Controls

Level Controlled Makeup

Page 6: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

6

Typical Boiler Water Chemical Feed and Process Control

cond

Sulfite or Oxygen Scavenger

Alkalinity Booster & Polymer

FM

Boiler

Steam Use Site

Condensate

Phosphate

Scale Inhibitor

Amines

ProMinent Fluid Controls

Deaerator / Feedwater Storage

Page 7: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

7

ORP

Sodium Hydroxide

Sodium Hypo

Typical Odor Control Scrubber Chemical Feed and Process Control

pH

ProMinent Fluid Controls

Odorous Air

Page 8: 1 Industrial Chemical Metering and Control Applications Industrial Plant Incoming Water Filtration, Chlorination, RO/DI Utilities Cooling Water, Boiler

8

Flow Equalization, Sedimentation

Aeration Clarification

ChlorinationDechlorination

Sodium Hypo

Polymer, Ferric Chloride

Sodium HypochloriteSodium Bisulfite

Sludge Digestion

Typical Wastewater Treatment Chemical Feed and Process Control

Sludge Dewatering

OdorControl

Caustic

ORP

pH

Cl2ORP

Defoamer

ProMinent Fluid Controls

Polymer

RAS