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Intel Ocotillo Campus LEED for Existing Buildings: O&M Silver Certification

A leading-edge building rating system used for designing, constructing, operating and certifying the world’s greenest buildings.

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OC4: Office

OC7: Sort

OC9: CUB

OC12: Fab 32

OC13

: Em

Gen

OC8: Office

OC10: Fab 22

OC11: Bridge

OC2: Office

OC1: Fab 12

OC3: CUB

OC6: Cafe

PROJECT BOUNDARY =

MSB

Note: The OC5 and NTS warehouse buildings have been removed from the project boundary and this submittal due to their inability to meet the minimum energy efficiency requirements of EAp2/EAc1.

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LEED Certification of the Intel Ocotillo Campus

Project Intention:Certify the entire Intel Ocotillo Campus under United States Green Building Council’s (USGBC) Leadership in Energy and Environmental Design (LEED) rating system for Existing Buildings Operations and Maintenance (EBOM) with no capital improvements.

Project Result: Intel Ocotillo certified its three generations of wafer fabrication plants, support and office buildings to USGBC’s LEED for Existing Buildings: O&M rating system to the Silver Level

This is a world 1st for a semiconductor campus to have achieved this certification as an

existing operating manufacturing based campus. Based off our research of ISMI and USGBC websites

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This is the world’s 1st semiconductor campus to achieve LEED certification for an existing manufacturing campus*.

LEED Certification of the Intel Ocotillo Campus

* Based off our research of ISMI and USGBC websites

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Resources and Time Commitment Time Line

November 2007 - the project began March 2010 - Submitted for review after 2 years of required

data collection March 2011 – Intel Ocotillo Campus has 12 of 14 buildings

Silver Certified for LEED EBOM Resources –

5,500 man hours Approximately $500,000 for total cost of the project Higher cost due to 1st time for Intel and the USGBC 191 Documents submitted 110 questions from Green Building Certification Institute

No other project in the history of USGBC/GBCI has had this level of scrutiny due to the complexity of the project

– Campus versus a single stand alone office – Existing Building versus New Construction

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Cost Benefit Analysis Item Cost BenefitCorporate Responsibility ($1000 cost of plaques) Invaluable

4000 hits in 1 week on the article, published on Yahoo, Bloomberg , etc...

Energy Analysis Internal time First time there is a usable tool based off data to comprehend what uses energy on site

Energy Audit $40K $15K savings per year

Waste Recycling No additional cost 3% increase in recycling rate of 2009 vs 2008, revenue total $181K for 2009.

Janitorial Cleaning Chemicals < RCRA waste a saving of $35/ton and lower risk

Recycled Materials for paper, carpet tiles etc..

Negligible < solid waste, negligible savings

Energy Star Appliances for Café’s

Dependent ROI <2 year per piece of equipment

Water meters Drive water conservation

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Roadmap for Ocotillo LEED EB Project

Develop Energy Strategy and Tactics

LEED TrainingID internal data

and documents to collect

Define Performance Periods

USGBC Engagement

Develop methods to meet credits

Policies and procedures development

Submit application for certification

Make adjustments to application based off response from USGBC.

Develop an ongoing management philosophy

Develop team for the long-term maintenance of certification

MeasurementPerformance

Period

Influence/Strategy

LEED Certificationand

Application

LEEDDiagnostic

Phase I

Q3 07-Q2 08

Phase II

Q3 08- Q2-09

Phase III

Q3-Q1 10

Phase IV

Q2 10

Phase V

Q2 10 ->

LEED RegistrationScope- Schedule/

MilestonesDevelop Initial

Strategy

LEED Sustaining

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If you want to certify a campus Costs will be in the following areas:

Editing/Submitting documents – 191 documents submitted Mechanical and site drawings Calculations PE Stamps Energy Audit (ASHRAE Level 1 Audit) Closure of Audit findings Site audits Training Consultants

Get trained prior to considering this (USGBC LEED EBOM Class or schools)

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What should you do first

Hire a consultant to provide a pre-requisite gap analysis Make sure you completely understand what is required “the

devil is in the details” Understand where the meters/monitoring is and what data can

be gathered to fill out the EPA Energy Star Portfolio Manager Energy Performance Rating Sub-monitoring/metering for lights, data center, cooling, IT, etc. System level metering

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Focus Points for LEED

1.Monitoring, Measuring and Managing: Understand true utility consumption by building/system and commitment to managing opportunities and forecast:

a) Natural Gas for the Boilers, Café and hot water heaters.b) Electricity: data centers, Lighting, general exhaust for

buildings, cooling and the major systems. c) Water: domestic water per building, landscape water and

meter per cooling tower.

2. Robust ongoing and continuous commissioning i.e. are your systems functioning per design

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General Submittal Data Needs:

Cross Section of each building Map of the Campus and building Number of people Number of people per shift Each Building floor area + type of floor Explanation of how a school operates Key Environmental Performance

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Production Facility Campus

Body

Support

Brains

•Control•Personnel•Monitoring

•Tools•Machines•Processes

•Staging•Process Utilities•Inputs/Outputs

When looking at the Ocotillo Campus Site Plan, the discrete facilities that appear to be familiar buildings are generally not that at all These buildings house

processes and systems that are interdependent, connected to one another by a complicated web of pipes, wires, tunnels, controls, resources, processes and distribution

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Sustainable Sites: Roofs of the buildings are greater 78 SRI 20% of Intel’s employees take an alternative means

of transportation 100% Stormwater retained on site

Water Efficiency: Recycling 78% total water usage (5 million

gallons per day) 100% of the irrigation water is non-potable 95% of Cooling tower water is non-potable

Highlights

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Highlights Continued

Energy and Atmosphere: Semiconductor Industry Association benchmark data shows

Intel’s Ocotillo Campus utilized 23-27% less energy than the average semiconductor campus

1200 monitoring points for energy usage via Demand Supply Utility Manager

The No. 1 on EPA’s National Top 50 List of green power purchasers Climate Leader

Materials and Resources Recycling 89% of solid waste (7100 tons in 2009) Utilizing LEED purchasing criteria to influence Intel’s

renovations and purchasing Sustainable purchasing for furniture >60%, 47% for cleaning

equipment Transparent Company with the public as shown

via Project XL, Performance track and our results versus our

environmental goals have been on the web for years and continues quarterly

ISO14001 certified campus

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Devil is in the Details Monitor/Measure and Manage the utilities There will be cost savings but it is dependent on the building This is labor intensive

Summary