1 introduction to system redesign (sr) and operational systems engineering (ose) lean heather...

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1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge, MD, MBA Diana Ordin, MD

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Page 1: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

1

Introduction to System Redesign (SR) and Operational Systems Engineering (OSE)

Lean

Heather Woodward-Hagg, MS, CQE, CSSBB

Isa Bar-On, PhD

Peter Woodbridge, MD, MBA

Diana Ordin, MD

Page 2: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

2

System Redesign MethodsIdentifying and Eliminating Operational Barriers within Patient Treatment ProcessesMaterials

Step 3

Page 3: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

3

Reducing sources of variation…Every step in the patient treatment process contributes to the:

•Patient Outcome•Patient Satisfaction•Cost of Treatment

Every caregiver and staff member must be active in reducing variation.

Page 4: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

VA-TAMMCS Framework

Page 5: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

What is Systems Redesign?Industry vs. Craft Paradox

Adapted from Peter Woodbridge, Brenda Zimmerman, 2002

Systems Engineering Professionalism

Simple

“Follow a Recipe”

Patient Check-in

LinearDefined

Few Steps

Standardized

Complicated

“Flying an Airplane”

Scheduling a Consult

Non-linearDefinable

Many Steps

Rigid Adherence to

Protocols

Complex

“Raising a Child”

Patient Care

Uniqueness

Experience Helps

Chaotic

“Emergency”

Emergency

Unpredictable

SpeedImprovisation

ProfessionalismSystems Redesign/Engineering

Page 6: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

6

Evidence Based Practice

Clinical Practice Bundles

“a structured way of improving the processes of care and patient outcomes: a small, straightforward set of practices - generally three to five - that, when performed collectively and reliably, have been proven to improve patient outcomes.”

IHI – Institute for Healthcare Improvement IHI.org 100,000 lives campaign 5 million lives campaign

Page 7: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Rubenstein, Pugh Model for TRIP

Rubenstein & Pugh, JGIM 2006; 21:S58-64

Page 8: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

8

Ventilator Associated Pneumonia (VAP bundle) Ventilator Associate Pneumonia Bundle

Head of bed elevation 30-45o

Daily assessment for weaning Peptic Ulcer Disease (PUD) Prophylaxis Deep Vein Thrombosis (DVT) Prophylaxis

Page 9: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

9

VAP Bundle Implementation

What does this process look like at week 15?

Page 10: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

10

What happened?

Sustainability

Woodward-Hagg, H., El-Harit, J., Vanni, C., Scott, P., (2007). Application of Lean Six Sigma Techniques to Reduce Workload Impact During Implementation of Patient Care Bundles within Critical Care – A Case Study. Proceedings of the 2007 American Society for Engineering Education Indiana/Illinois Section Conference, Indianapolis, IN, March 2007.

Page 11: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

11

Average Daily % of ED stat orders (Order to Verify) returned within 60 minutes through April, 2006

Page 12: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

12

Repenning QI Model *

* Repenning, N. and J. Sterman (2001). Nobody Ever Gets Credit for Fixing Defects that Didn't Happen: Creating and Sustaining Process Improvement, California Management Review, 43, 4: 64-88

ProcessReliability

Errosion inReliability

Investment inReliability

Page 13: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

13

Repenning QI Model *

* Repenning, N. and J. Sterman (2001). Nobody Ever Gets Credit for Fixing Defects that Didn't Happen: Creating and Sustaining Process Improvement, California Management Review, 43, 4: 64-88

ProcessReliability

Errosion inReliability

Investment inReliability

ActualPerformance

PerformanceGap

DesiredPerformance

Time Spent onImprovement

+

+

-

+

Time SpentWorking

+delay

Page 14: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

14

The “Work Harder” Loop

ProcessReliability

Errosion inReliability

Investment inReliability

ActualPerformance

PerformanceGap

DesiredPerformance

Time Spent onImprovement

+

+

-

+

Time SpentWorking

+

Pressure todo work

+

+

Work Harder

delay

Page 15: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

15

The “Work Smarter” Loop

ProcessReliability

Errosion inReliability

Investment inReliability

ActualPerformance

PerformanceGap

DesiredPerformance

Time Spent onImprovement

+

+

-

+

Time SpentWorking

+

Pressure todo work

+

+

Work Harder

Pressure toImprove

Capability+

+

Work Smarter

delay

Page 16: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

16

Systems Redesign Applications

ProcessReliability

Errosion inReliability

Investment inReliability

ActualPerformance

PerformanceGap

DesiredPerformance

Time Spent onImprovement

+

+

-

+

Time SpentWorking

+

Pressure todo work

+

+

Work Harder

Pressure toImprove

Capability+

+

Work Smarter

delay

Page 17: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

17

Systems Redesign Applications

ProcessReliability

Errosion inReliability

Investment inReliability

ActualPerformance

PerformanceGap

DesiredPerformance

Time Spent onImprovement

+

+

-

+

Time SpentWorking

+

Pressure todo work

+

+

Work Harder

Pressure toImprove

Capability+

+

Work Smarter

Improving Reliability

Effectiveness/Timelinessof “Work Smarter” Loop

Identification of Performance

Gaps

Reducing ReliabilityErosion

delay

- Intrinsic pressure- Extrinsic pressure• Organizational• Microsystem

Page 18: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Isolation Sign

By permission: LSSHC

Page 19: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Complexity in Healthcare

Anarchy(Random Chaos)

Far fromAgreement

Close toAgreement

Close toCertainty

Far fromCertainty

Complexity

(Dynamic System

s;

Deterministic Chaos)

Rational (Linear) Systems

Adapted from Ralph Stacey “Complexity and Creativity in

Organizations”

Soc

ial

Technical

Page 20: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

20

Approaches to Improvement

RCC PDSA Within a clinical

microsystem Microsystem is capable

Deep Dive Defined charter Little analysis required Motivated team

Rapid Process Improvement Workshop (RPIW) Defined charter Many RCC PDSA A lot of progress likely in

one week

100 Day Project Analysis required Ambiguous charter Follows DMAIC

5 RCC PDSA

Fast Start RPIW100 Day Project

Increasing Complexity

Page 21: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

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RCC PDSA

RCC PDSA Use small tests of change Test each idea for

quantifiable impact No charter

“Improvement” is charter Success depends on

Motivated team Capable team

Use when there is good “agreement” but weak evidence as to best practice

Anarchy(Random Chaos)

Far fromAgreement

Close toAgreement

Close toCertainty

Far fromCertainty

Rational (Linear) Systems

Negotiated Systems

Evolving Systems

(RCC PDSA)

Page 22: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

22

Deep Dive Project

One day “mini-blitz” followed by weekly meetings First day:

Process map Isolate problems Identify RCC PDSA

Up to 6 weeks Analyze results RCC PDSA Additional RCC PDSA

Has charter Progress tracked at monthly

milestone meetings

Best used for “simple” problems that may require a structured environment for “negotiation”

Anarchy(Random Chaos)

Far fromAgreement

Close toAgreement

Close toCertainty

Far fromCertainty

Rational (Linear) Systems

Negotiated Systems

Evolving Systems

(RCC PDSA)

Page 23: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

23

Rapid Process Improvement Workshop (RPIW)

Weeklong (40 hour) event + 90 day weekly follow-up Combine education and

improvement Highly structured Day 1-2 analysis

VOC & PD Process map Isolate problems

Day 3-5 RCC PDSA 20-30 small tests of

change in one week

Best used for “complicated” but well defined problems

Anarchy(Random Chaos)

Far fromAgreement

Close toAgreement

Close toCertainty

Far fromCertainty

Rational (Linear) Systems

Negotiated Systems

Evolving Systems

(RCC PDSA)

Page 24: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

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100 Day Project

Advanced SR Tools Based on TAMMCS cycle

Define Measure Analyze Implement Control

2-3 hour meetings weekly for 8 weeks followed by 1 hour meetings for 4-6 weeks

Just in time training of team

Formal “go / no-go” milestones

Often requires value stream mapping

Use for “complex” problems May spin off other project

teams

Anarchy(Random Chaos)

Far fromAgreement

Close toAgreement

Close toCertainty

Far fromCertainty

Rational (Linear) Systems

Negotiated Systems

Evolving Systems

(RCC PDSA)

Page 25: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Introduction to Operational Systems Engineering (OSE)

Page 26: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Operational Systems Engineering* Academic discipline where researchers and practitioners

treat health care industry as complex systems, and further identify and apply engineering applications in health care systems.

Professionals in this field are often called hospital engineers, management engineers, industrial engineers, or health systems engineers.

Incorporates many engineering applications, such as Industrial engineering, human factors engineering, quality engineering, informatics and implementation research

* http://en.wikipedia.org/wiki/Health_systems_engineering

Page 27: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

OSE Tools/Methods*

Discrete Event Models Stochastic Models Lean Six Sigma Measurement System Analysis (MSA) Value Stream Mapping Time and Motion Studies Process Observation Process Mapping PDSA Cycles

IncreasingLevel

OfComplexity

80% of issues can be resolved with lower complexity tools

Page 28: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

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Why Systems Engineering?

Healthcare has people from different disciplines interact with each other and with Technology

Page 29: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Origins of Systems Thinking…

“A fault in the interpretation of observations, seen everywhere, is to suppose that every event is attributable to someone (usually the one closest at hand), or is related to some special event. The fact is that most troubles… lie in the system and not the people”.

- Deming, The New Economics

“A fault in the interpretation of observations, seen everywhere, is to suppose that every event is attributable to someone (usually the one closest at hand), or is related to some

special event. The fact is that most troubles…

lie in the system and not the people”.

- Deming, The New Economics

Page 30: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Medication Delivery

Estimated 30% of all medical errors occur during medication delivery processes

Average litigation expense = $680,000

Technology available to prevent errors: BCMA – Bar Code Medication Administration Pyxis – Automated Medication Delivery Infusion (Alaris) pumps – regulates IV flow

Page 31: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

BCMA Background

BCMA introduced to reduce medication errors in 1999

Bypassing / workarounds persist 94 incidents since 10/2002 10/13 aggregate RCA related to BCMA

Page 32: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

BCMA Medication Pass

AM med pass (current state)

PM med pass (modified cart)

Steps per patient: 181 stepsAttempts: 3.3Total time per patient: 18 minsSupply time per patient: 9 minsMed administration time: 9 mins

PyxisSupplyArea

SupplyArea

Page 33: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Med/Isolation Carts – Current State

Page 34: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

34

14 minutes in the life of a Pharmacy Tech

Page 35: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

VAMC EMR Implementation

8 feet of paperper week

Page 36: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Incoming Documentation by type/unit

Page 37: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

SDS Paper Generation

Page 38: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Conversion to e-documentation

Page 39: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

39

Other Challenges to Technology Implementation

Technology is not effectively integrated in clinical workflow.

Healthcare professionals (clinicians, administrators) lack the tools for assessing and addressing potential ‘side effects’

Result more workarounds and ambiguity

Page 40: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

‘Side Effects’ = Limitations of Mental Models

“A fault in the interpretation of observations, seen everywhere, is to suppose that every event is attributable to someone (usually the one closest at hand), or is related to some special event. The fact is that most troubles… lie in the system and not the people”.

- Deming, The New Economics

“ There are no ‘side effects’…only ‘effects’ ….those that we thought of in advance we call the ‘main effects’ and take

credit for...the ones that came around and bit us the in the rear….those are the ‘side effects’…

…in effect we are highlighting the limitations of our mental models.”

- J. Sterman, “All models are wrong…(some are useful)….reflections on becoming a systems scientist”

Page 41: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Current VHA Systems Engineering Applications

Page 42: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Examples of Systems Engineering Projects in the VHA Discrete Event Simulation Models created by

Health Systems Engineers to optimize patient throughput:

Outpatient Clinic Patient Flow Models Radiology Capacity Models ER Throughput Models Surgical Flow Models

Highest Level of Technical Complexity

Page 43: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Examples of Systems Engineering Projects in the VHA Health System Engineers incorporate HSE

tools/methods (process mapping, process observation, visual controls) w/in Systems Redesign Projects

Optimize Medication Administration Processes Discharge Process Optimization Clinical Practice Guideline Implementation

Dysphagia, Post-op Glycemic Control, VAP Bundle, MRSA Bundle

Moderate/Low Level of Technical Complexity

Page 44: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Supply Organization

Page 45: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

How does HSE contribute to effective systems redesign? Improving Reliability/Reducing Reliability

Erosion: Discrete Event Simulation Models Stochastic Models Value Stream Analysis Lean Tools – 5S, Visual Controls

Identifying the Performance Gap Measurement System Analysis (MSA) Dashboards Predictive Analytics

Page 46: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

How does HSE contribute to effective systems redesign? Improving Effectiveness of “Work Smarter”

Loop

Training/Facilitation to enable front line staff and clinicians to apply HSE tools to improve processes:

Lean Six Sigma Value Stream Mapping Process Mapping Process Observation

Page 47: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Health Systems Engineering in the VHA –

next steps

Page 48: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Health Systems Engineering in the VHA Systems Engineering solutions must have

IMPACT in improving patient care:

Integration with current system redesign programs

Integration with Health Services Researchers to create level of generalizable knowledge: Implementation Research Evidence Based Management

Design/creation of support infrastructure for HSE application in VAMCs

Page 49: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

VHA Engineering Resource Centers (VERCs)

Primary Mission: Development, testing, and deployment of innovative methods of operational systems engineering (OSE) to transform VA healthcare delivery system

VERCs Funded: VISN1 VERC: New England Healthcare Engineering

Partnership (NEHCEP) VISN11 VERC: VA Center for Applied Systems

Engineering (VA-CASE) VAPHS VERC Mid-West Mountain Region VERC (MWM VERC)

VISN12,18,19,23

Page 50: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Conclusions

Health Systems Engineering (HSE) provides systematic, multi-disciplinary approaches to optimization of healthcare systems

Health Systems Engineering methods are tools within systems redesign to enable:

Improved Process Reliability/Reduced Erosion Improve Identification of Performance Gaps Improved Effectiveness of Systems Redesign

efforts

Page 51: 1 Introduction to System Redesign (SR) and Operational Systems Engineering (OSE) Lean Heather Woodward-Hagg, MS, CQE, CSSBB Isa Bar-On, PhD Peter Woodbridge,

Questions?