1 lean overview. introductions where were you in 1997? 2
TRANSCRIPT
![Page 1: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/1.jpg)
1
Lean Overview
![Page 2: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/2.jpg)
Introductions
Where were you in 1997?
2
![Page 3: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/3.jpg)
Some Events in 1997
Madeleine Albright became 1st female Secretary of State
Green Bay Packers won Super Bowl XXXI
The movie Titanic is highest grossing film of all time
Princess Diana died in car crash
UK scientists create “Dolly” the first genetically engineered lamb
EO 97-03 Executive Order on Quality Improvement
3
![Page 4: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/4.jpg)
Section 1
4
![Page 5: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/5.jpg)
Starfish Story
“It sure will make a difference for this one.”
5http://www.youtube.com/watch?v=1wuSaNCIde4
Star Fish Story - Making a Difference Every Day
![Page 6: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/6.jpg)
Why Lean?
6
“The best solutions to our problems come from those on the line everyday seeing what works and doesn’t work and how to fix it and how to solve it.”
“Lean gives us the opportunity to do more with what we have.”
--Governor Gregoire, Lean Symposium 3/24/11
Recently Governor set the expectation that all agencies will have done something with Lean by August 2012.
![Page 7: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/7.jpg)
Where does Lean fit?
7
![Page 8: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/8.jpg)
Section 2
8
![Page 9: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/9.jpg)
Questions
What is Lean?What is Lean?
What are the 5 Lean concepts?What are the 5 Lean concepts?
What are the 7 wastes?What are the 7 wastes?
What is Kaizen?What is Kaizen?
What is 5S + SafetyWhat is 5S + Safety
9
![Page 10: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/10.jpg)
What is Lean?
Business management termBusiness management term
Roots in Toyota Production SystemRoots in Toyota Production System
A philosophy and toolsA philosophy and tools
Seen in service and government Seen in service and government sectors since 1990ssectors since 1990s
10
![Page 11: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/11.jpg)
One Right Way!?
11
![Page 12: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/12.jpg)
Basic Concepts
12
![Page 13: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/13.jpg)
Lean Improvement Cycle
13
1
2
3
4
5
ImprovementCycle
![Page 14: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/14.jpg)
Seven Wastes
14
7 Wastes7 Wastes
OverproductionOverproduction
WaitingWaiting
TransportationTransportation
DefectsDefects
MovementMovement
InventoriesInventoriesOverOver
ProcessingProcessing
![Page 15: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/15.jpg)
Kaizen
15
Kai = ChangeZen = Good (for the better)
Kaizen = Continuous improvement
![Page 16: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/16.jpg)
Kaizen
“Change for the better”
Continuous improvement
Involves employees
Eliminates wastes
16
![Page 17: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/17.jpg)
Kaizen
17
![Page 18: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/18.jpg)
Five S Components
18
5 S5 S+Safety+Safety
SortSort
SimplifySimplifySelf-Self-
DisciplineDiscipline
StandardizeStandardize SweepSweep
![Page 19: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/19.jpg)
Sort
Necessary
– Used for daily work
– Used periodically
– I am the source
Unnecessary
– Unsafe
– Defective
– Obsolete
– Outdated
– Unused
– Extra/duplicate
19
![Page 20: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/20.jpg)
Simplify
Easy to see
Easy to locate
Easy to complete
20
![Page 21: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/21.jpg)
Sweep
Clean up Quickly see what’s missing
21
![Page 22: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/22.jpg)
Standardize
Best practice
Documentation
Communication
Everyone does it
22
![Page 23: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/23.jpg)
Self-Discipline
Good habits
Recognition
Follow up
Celebration
23
![Page 24: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/24.jpg)
Safety
Identify
Investigate
Correct
24
![Page 25: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/25.jpg)
Problem or No Problem?
25
![Page 26: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/26.jpg)
Problem or No Problem?
26
![Page 27: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/27.jpg)
Problem or No Problem?
27
![Page 28: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/28.jpg)
5S+Safety Summary
28
![Page 29: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/29.jpg)
Implementation
29
![Page 30: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/30.jpg)
Section 5
30
![Page 31: 1 Lean Overview. Introductions Where were you in 1997? 2](https://reader034.vdocuments.net/reader034/viewer/2022051620/56649e385503460f94b294b0/html5/thumbnails/31.jpg)
Summary
31