1 logistics conference & exhibition may 20, 2004

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1 Logistics Conference & Exhibition May 20, 2004

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Page 1: 1 Logistics Conference & Exhibition May 20, 2004

1

Logistics Conference & Exhibition

May 20, 2004

Page 2: 1 Logistics Conference & Exhibition May 20, 2004

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Performance Based Logistics

Procuring the Performance End-State …NOT Directing “How To”Procuring the Performance End-State …NOT Directing “How To”

Buying Performance…Results and Outcomes vs. Resources

Provider Responsible for Final Result

Time on Wing and Reliability vs. Repairs and Parts

Managing Suppliers vs. Supplies

Leveraging Best Business Practices

Page 3: 1 Logistics Conference & Exhibition May 20, 2004

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DOD/DON PBL Policy

USD (AT&L) Memo 7 Mar 03: Future Logistics Enterprise (FLE) Identified as a USD (AT&L) Top Priority FLE Emphasizes Use of PBL to Improve Readiness

DoD Directive 5000.1, 12 May 2003: PMs Shall Develop and Implement PBL Strategies That Optimize

Total System Availability

DoD Instruction 5000.2, 12 May 2003: PM Shall Work With the Users to Document Performance and

Support Requirements in Performance Agreements Specifying Objective Outcomes.

Deputy SECDEF Memo 4 Feb 2004: PBL Being Implemented Sporadically…..Recommended a More

Aggressive Approach Across the Services ……….Buy Availability and Readiness Measured by Performance….

Page 4: 1 Logistics Conference & Exhibition May 20, 2004

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DOD/DON PBL Policy

The DoN has used numerous funding methodologies for executing PBLs. The majority PBLs have utilized the Navy Working Capital Fund as a funding source, which facilitates the use of single funding line and long-term contracts for PBL support. Additionally, the DoN has utilized various OM&N accounts to fund PBL. The Navy flying hour program, Naval aviation training program and fleet operating funds are examples of O&MN accounts used to directly fund PBL contracts. Current DoN funding sources provide adequate flexibility for PBL contract execution. Transfer of funding between DoN budget/accounts is not required.

Page 5: 1 Logistics Conference & Exhibition May 20, 2004

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Key Tenets of a Successful PBL

Profit Motive Coincides With Navy Performance Objectives

Procures an Outcome or Result

Solid Business Case Analysis

Provider Empowered to Fulfill Requirements

Complies With Title 10 USC

(May Include Public-Private Partnership)

Straightforward, Measurable, Fleet Approved Metrics

Transparent to the Fleet

Optimizes Product Support and Total Ownership CostsOptimizes Product Support and Total Ownership Costs

Page 6: 1 Logistics Conference & Exhibition May 20, 2004

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Why We Like PBL

PBL Coincides With Cost-Wise Readiness and CNO’s Top Five Priorities/Goals:

Manpower- Lower Fleet Man-hours/Cannibalizations

Readiness- Higher Percentage of Aircraft Availability

Future Readiness- Availability Commitment/Reliability Growth

Quality of Service- Increased Parts Availability, Premium Transportation and Field Reps for Assistance

Alignment- Multi-Organizational/Multi-Competency IPTs Including OEM/Contractors With Common Goal

PBL Coincides With Cost-Wise Readiness and CNO’s Top Five Priorities/Goals:

Manpower- Lower Fleet Man-hours/Cannibalizations

Readiness- Higher Percentage of Aircraft Availability

Future Readiness- Availability Commitment/Reliability Growth

Quality of Service- Increased Parts Availability, Premium Transportation and Field Reps for Assistance

Alignment- Multi-Organizational/Multi-Competency IPTs Including OEM/Contractors With Common Goal

F/A-18 SMS - Availability Was 65% ... Now 98%

Tires - Availability Was 81% ... Now 98%

ARC-210 Radio - Availability Was 70% ... Now 85%

APU - Availability Was 65% ... Now 90%+

F-14 LANTIRN - Availability Was 73% ... Now 90%

H-60 Avionics - Availability Was 71% ... Now 85%

Page 7: 1 Logistics Conference & Exhibition May 20, 2004

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General PBL Lessons Learned

Bring In ALL Stakeholders Early in the Process Heavy Resource Investment Required for PBLs…Time & People

Establish a PBL IPT with Empowered Members

Develop a Few, Simple Metrics With Dependable Measurement Tools

Establish Trust and Work to Eliminate Adversarial Relationship Between Government and Contractors

Funding Profile Must Support Requirement

Evolving DOD PBL Processes and Policy

Get Senior Level Sponsorship

Page 8: 1 Logistics Conference & Exhibition May 20, 2004

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PBL Future Challenges

Reduced Flexibility of NWCF/FHP as More PBL Contracts are Awarded

Budget, Contracting (FAR, DFAR) Changes to Account For and Facilitate Implementation of PBLs

Cultural Change Required…...Through Training of Navy and Industry Personnel in PBL Concepts and Successes

PBL Theory Generally Understood, However Implementation Still a Challenge

Page 9: 1 Logistics Conference & Exhibition May 20, 2004

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Backups

Page 10: 1 Logistics Conference & Exhibition May 20, 2004

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Four and 1/2 Year Firm-Fixed Price Contract Base Period; Five One Year Additional Ordering Periods $510M, Largest Aviation Fixed Price PBL Contract…BCA Projects $79M in Cost Avoidances Includes 36 F404 Major Sub-Assemblies Covering 1895 Engines Covers the Overhaul of the Major Sub-assemblies Regardless of Quantity Repaired/Replaced Provides Flying Hour and War Time Surge Flexibility

Measurable Performance Metrics (LRT, SMA and Durability) 85% Availability; Disincentives for Lower Than 75%, Incentives Up to 3% for 90% Availability (SMA 3 Year Average is 55%)

Public Private Partnership With NADEP Jacksonville- Leverages OEM “Best Practices” Efficiencies

GEAE Responsible for Depot TAT, Repair Parts, Inventory Management and Control, Workscoping, Attrition Replacement, Current Backorder Reduction Program

Wholesale Inventory Management and Storage

F404 PBL (F/A-18A-D)

Page 11: 1 Logistics Conference & Exhibition May 20, 2004

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F404 PBL Results

129

285

468

0

100

200

300

400

500

600

700

800

Ba

cko

rder

s

IPG1 Stock Goal

57% Total Backorder Reduction Contract-to-Date 67% IPG1 Backorder Reduction Contract-to-Date

57% Total Backorder Reduction Contract-to-Date 67% IPG1 Backorder Reduction Contract-to-Date

Exceeding Expectations!

Improving F404 Availability While Reducing $/EFH Cost!

Page 12: 1 Logistics Conference & Exhibition May 20, 2004

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F/A-18E/F Integrated Readiness Support Teaming (FIRST)

F/A-18E/F Integrated Readiness Support Teaming (FIRST)

3,800 E/F Unique WRAs, Associated SRAs and E/F Unique Maintenance Significant Consumables 76% of E/F Systems Touched by FIRST 68% of Total E/F WRAs Covered

332 Peculiar Support Equipment Items 19,000 Non-Maintenance Significant Consumables DLA Functions As ICP for A-F Common and Multi-

platform Consumables (FIRST provides 2nd source support)

FIRST Provides non-RFI and Repair Parts to NADEPs for Organic Repair

85% availability vs 67%for F/A-18 C/D

BCA savings of $52.4M over 5 years

Growth Plans, including APG-65, 73 and 79 Radars

Page 13: 1 Logistics Conference & Exhibition May 20, 2004

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Predecessor ALR-67(v)2 MTBF 100 Hours, $200M+ in ECP Costs, Traditional 3 Level Maintenance ALR-67(v)3 PBL Contract Awarded Sep 1999, 6 Year Base Period, 5 Year Ceiling Priced Option, funded by NWCF and APN (Reliability Growth) State of the Art, More Complex, More Capable Initial Plan for 125 Hours MTBF, 3 Level Maintenance Plan Change MP to O-D With Reliability Commitment of 300 Hours, Growing to 600 Hours in 11 Years; Achieved 600+ Hours After 4 Years Availability 90% in 5 Days; Achieving 100% in 3 Days Obsolescence Management and Technology Insertion vs. High ECP $ i.e. Analog Encoder Replaced With Digital Encoder (Lowers Cost, Far More Reliable, Less Prone to Obsolescence, Reduces Heat Signature of WRA Contributing to Reduced Failure Mode for Other WRA Components Allowances Being Reviewed for Reduction, No High ECP Costs Being Driven, Reduced Fleet Cannibalizations, Reduced Logistics Footprint

ALR-67(v)3 Radar Warning Receiver (F/A-18E/F)

Bottom Line: Better Product, Better Support, Lower Total Ownership Costs

Bottom Line: Better Product, Better Support, Lower Total Ownership Costs

Page 14: 1 Logistics Conference & Exhibition May 20, 2004

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Based on Commercial “Maintenance Service Agreement” Provides Support for APUs Used on the C-2, F/A-18, S-3, C-130 and P-3 Aircraft Navy’s First Public / Private Partnership

NADEP Cherry Point... Touch Labor Honeywell... Program Management

10 Year Performance Based Contract, Firm Fixed Price (5 Year Base & 5 One-year Incentive Terms) Availability, Reliability Increases Guaranteed Delivery Guarantees... 2 Days (IPG 1) Priced by the Flight Hour TAV- Requisitions/Data Via EDI and Web Obsolescence Management Product Support Engineering Surge Capability... 120% of Annual Flight Hours G Cond 232 to 0, BOs 125 to 0, SMA 65% to 97% Tech Insertion- Over 30 Reliability Improvements Over $50M in Cost Avoidances and Provides Relief to the CIP, PRL and APN-5 Accounts Added P-3 EDC in FY03 and Adding F404 MFC in FY04

Auxiliary Power Unit Total Logistics Support

All Inclusive “No Excuses” PerformanceAll Inclusive “No Excuses” Performance