1. main structure - alamarin-jet...9" 00c 5204-00c seasall d170j, seasall s250j, fnm hpe250, vw...

Main structureExploded views, AJ 230

RK/230/EN/1.5.1 1

1. Main structure

230A Frame 230F Steering nozzle230C Bearing and main shaft 230GT Reversing deflector*230D Impeller 230HH Actuating cylinder230E Stator 230I Hydraulic pump230B Cavitation Plate A Grass rakeB Coupling flange

* The figure shows a tube-type reversing deflector. In the AJ 230, a round-typereversing deflector can also be used.

Main structureExploded views, AJ 230

2 RK/230/EN/1.5.1

230A FrameExploded views, AJ 230

RK/230/EN/1.5.1 3

2. 230A Frame

2.1. 230A13


4 RK/230/EN/1.5.1

Pos. Description Code Pcs1 Inspection hatch 10051 12 Hex screw M8 R04080602-1 13 Washer M8 R10080002 24 Locking nut M8 R31080002 15 Hex screw M10 R04100202 16 Anode 10053 17 Wing screw 10089 18 Washer M10 R10100002 89 Locking plate L0403 110 Inspection hatch seal T0000122 111 Frame 11200 112 Raw water fitting 10095 113 Bushing 10033 114 O-ring T0000027 215 Raw water pipe 10757 116 Locking nut M10 R31100002 817 LOD washer M10 R11100002 618 Hex screw M10 R04100602 419 Hex screw M10 R04100502 320 Bushing 10090 121 Retaining ring L0404 122 Hex screw M10 R04100452 123 Lever 10021 124 Key 10022 225 Sleeve 10034 126 Anode K0537 127 Compound bearing H0403 128 Steering shaft 10014 129 Shaft seal T9900020 130 Bushing 10023 131 Steering lever 10019 132 O-ring T0000022 233 Cone 10725 134 Plastic plug 11038 235 O-ring T0000008 2


RK/230/EN/1.5.1 5

2.2. 2230A13B


6 RK/230/EN/1.5.1

Pos. Description Code Pcs1 Inspection hatch 10051 12 Hex screw M8 R04080602-1 13 Washer M8 R10080002 24 Locking nut M8 R31080002 15 Hex screw M10 R04100252 16 Anode 10053 17 Wing screw 10089 18 Washer M10 R10100002 89 Locking plate L0403 110 Inspection hatch seal ring T0000120 111 Frame 11237 112 Raw water fitting 10095 113 Bushing 10033 114 O-ring T0000027 215 Raw water pipe 10757 116 Locking nut M10 R31100002 717 LOD washer M10 R11100002 618 Hex screw M10 R04100602 419 Hex screw M10 R04100502 220 Hex socket screw M6 R01060302 621 Cone sleeve inner ring 10499 122 Hex screw M10 R04100452 123 Lever 10021 124 Key 10022 125 Sleeve 10034 126 Anode K0537 127 Compound bearing H0403 128 Steering shaft 10014 129 Shaft seal T9900020 130 Bushing 10023 131 Control lever 10498 132 O-ring T0000022 233 Cone 10725 134 Plastic plug 11038 235 O-ring T0000008 2

230B2 Cavitation plateExploded views, AJ 230

RK/230/EN/1.5.1 7

3. 230B2 Cavitation plate

Pos. Description Code Pcs1 Hex screw M8 R04080402 22 LOD washer M8 R11080002 23 Anode 10054 24 SL washer M8 R12080002 25 Hex screw M8 R04080252 26 Washer M8 R10080002 27 Support plate 10128 28 Cavitation plate blade left 10106 19 Hex socket countersunk screw

M6R02060202 4

10 Hex socket countersunk screwM6

R02060302 2

11 Cavitation plate 10103 112 Locking nut M6 R31060002 213 Cavitation plate blade right 10104 1

230B2 Cavitation plateExploded views, AJ 230

8 RK/230/EN/1.5.1

230C-D40 Main shaft and bearingsExploded views, AJ 230

RK/230/EN/1.5.1 9

4. 230C-D40 Main shaft and bearings

Pos. Description Code Pcs1 Hex screw M12 R04121303 42 Washer M12 R10120002 43 Support bearing housing 10117 14 Shaft seal T456810A 15 Bearing L0101 16 Retaining ring L0450 17 Shaft nut L0207 18 Lock washer L0307 19 Bearing L0122 110 Shaft 10119 111 Shaft seal T9900041 212 Bearing housing 10118 113 O-ring T0000040 114 Shaft sleeve 10052 115 Locking plate 10056 116 Hex screw M10 R04100202 117 Lubrication hose P9901 1

230C-D40 Main shaft and bearingsExploded views, AJ 230

10 RK/230/EN/1.5.1

230D ImpellerExploded views, AJ 230

RK/230/EN/1.5.1 11

5. 230D Impeller

Pos. Description Code Pcs1 Adjuster sleeve * *2 Adjuster sleeve extension * *3 Impeller ** **4 Key K0202 15 Impeller mounting cone 10102 16 Washer M10 R10100002 37 Hex socket screw M10 R01100352 3

* Depends on impeller used.

** Depends on engine power and torque profile.

Table 1. Most common impeller types

Type Code Compatible engines Adjuster sleeves used9” 0 5204-0 Steyr MO144M38,

Steyr MO164M40, FNMHPE150, FNM HPE 170

10057

9” 00A+ 5204-00A+

FNM HPE190, VolvoD3-200

10057

9"00B 5204-00B Steyr MO236K43 100589" BC 5204-00BC Volvo D3-220, Steyr

MO236K4210058+10050

9" 00C 5204-00C SeasAll D170J, SeasAllS250J, FNM HPE250,VW TDI 265-6, SteyrMO256K43

10058+10050

10" 000 5212 Yanmar 4LHA-HTTP 10058+10050

230D ImpellerExploded views, AJ 230

12 RK/230/EN/1.5.1

Type Code Compatible engines Adjuster sleeves used11,5" 5211 Yanmar 4LHA-DTP 10058+1005014" 5213 Yanmar 4LHA-STP 10058+10050

230E & 230E2 StatorExploded views, AJ 230

RK/230/EN/1.5.1 13

6. 230E & 230E2 Stator

Pos. Description Code Pcs1 Hex socket screw M10 R01100452 42 Spring washer M10 R13100002 43 Washer M10 R10100002 44 Compound bearing H0401 25 Rear bearing housing 10160 16 Stator 10000 1

Stator * 10381 17 SL washer M10 ** R12100002 18 Anode ** 10053 19 Hex screw M10 ** R04100252 1

* Included in the 230E2 assembly, AJ 230 (2303-------) units

* Not included in the 230E2 assembly, AJ 230 (2303-------) units

230E & 230E2 StatorExploded views, AJ 230

14 RK/230/EN/1.5.1

6.1. 10160 Rear bearing housing

Pos. Description Code Pcs1 Cover 10370 12 Shaft seal T9900030 23 Grease nipple P0402 1

230F Steering nozzleExploded views, AJ 230

RK/230/EN/1.5.1 15

7. 230F Steering nozzle

Pos. Description Code Pcs1 Steering nozzle 10049 12 SL washer M10 R12100002 13 Anode 10053 14 Hex screw M10 R04100252 15 Hex screw M10 R04100402 16 LOD washer M10 R11100002 3

230F Steering nozzleExploded views, AJ 230

16 RK/230/EN/1.5.1

Pos. Description Code Pcs7 Plastic spacer H0303 18 Sleeve 10026 19 Hex socket screw M10 R01100402 210 Plastic spacer H0301 211 Rodobal joint RF10SEJR316 212 Locking nut M10 R31100002 113 Nut M10 R30100002 214 Set screw M10 R05100702 115 Sleeve 10025 116 Hex screw M10 R04100602 117 Sleeve 10030 1

230G Reversing deflectorExploded views, AJ 230

RK/230/EN/1.5.1 17

8. 230G Reversing deflector

8.1. 230GT Tube-type reversing deflector

Pos. Description Code Pcs1 Reversing deflector 10096 12 SL washer M10 R12100002 13 Anode 10054 14 Hex screw M10 R04100352 15 Lifting loop R60100002 16 Compound bearing H0403 27 Sleeve 10116 28 Plastic spacer H0305 29 LOD washer M12 R11120002 210 Hex screw M12 R04120502 211 Compound bearing H0102 112 Locking nut M8 R31080002 113 Locking nut M10 R31100002 114 Joint plate 10097 115 Plastic spacer H0303 216 Sleeve 10026 117 Hex screw M10 R04100402 118 Joint plate with pivot 10101 1


18 RK/230/EN/1.5.1

8.2. 230GK Round-type reversing deflector

Pos. Description Code Pcs1 Hex screw M12 R04120502 22 LOD washer M12 R11120002 23 Plastic spacer H0306 24 Sleeve 10078 25 Compound bearing H0402 26 Compound bearing H0102 17 Reversing deflector 10189 18 SL washer M10 R12100002 19 Anode 10053 110 Set screw M10 R05100402 111 Lifting loop R60100002 112 Locking nut M8 R31080002 113 Locking nut M10 R31100002 114 Joint plate 10098 115 Plastic spacer H0303 216 Sleeve 10026 117 Hex screw M10 R04100402 118 Joint plate with pivot 10100 1


RK/230/EN/1.5.1 19

8.3. 230GT2 Tube-type reversing deflector

Pos. Description Code Pcs1 Compound bearing H0401 22 Lifting loop R60100002 13 Reversing deflector 10382 14 SL washer M10 R12100002 25 Anode 10053 26 Hex screw M10 R04100252 27 Hex socket screw M10 R01100302 18 Washer M10 R10100002 19 Compound bearing H0404 210 Joint pin 10383 211 Hex socket screw M10 R01100502 412 SL washer M8 R12080002 213 Anode 10054 214 Hex screw M8 R04080202 2


20 RK/230/EN/1.5.1

230HH Hydraulic cylinderExploded views, AJ 230

RK/230/EN/1.5.1 21

9. 230HH Hydraulic cylinder9.1. 230HH3


22 RK/230/EN/1.5.1

Pos. Description Code Pcs1 Hex socket screw M8 R01080402 12 Locking nut M8 R31080002 13 Hex screw M6 R04060802 44 Spring washer R13060002 45 Lever 10310 16 Cable bracket 10208 17 Copper seal P0372 18 Reduction fitting P0367 19 Angle fitting P0302 110 Hose fitting P0307 111 Anode K0538 112 Nut 10091 113 Plastic spacer H0304 214 Key 10929 215 O-ring T0000028 2

The product code for hydraulic cylinder sealing and bearing set is P9904. Theset includes all the seals and bearings needed for cylinder maintenance.


RK/230/EN/1.5.1 23

9.2. 230HH3B

Pos. Description Code Pcs1 Hex socket screw M8 R01080402 12 Locking nut M8 R31080002 13 Hex screw M6 R04060802 44 Spring washer R13060002 45 Lever 10310 16 Cable bracket 10208 17 Copper seal P0372 18 Reduction fitting P0367 19 Angle fitting P0302 110 Hose fitting P0307 1


24 RK/230/EN/1.5.1

Pos. Description Code Pcs1 Hydraulic cylinder 10295 12 Plastic spacer H0304 13 Nut 10091 14 Shaft anode K0538 15 Key 10429 16 Connecting rod 10427 17 Hex screw M10 R04100552 18 Sleeve 10028 19 Joint screw 10436 110 Locking nut M10 R31100002 2

The product code for hydraulic cylinder sealing and bearing set is P9904. Theset includes all the seals and bearings needed for cylinder maintenance.

230I3 Hydraulic pumpExploded views, AJ 230

RK/230/EN/1.5.1 25

10. 230I3 Hydraulic pump

10.1. 10537 Oil reservoir

Pos. Description Code Pcs1 Oil reservoir bracket 10543 12 Oil plug P0380 13 Oil reservoir 10535 14 Oil filter 10560 15 Spring K0703 16 O-ring T0000124 17 Oil reservoir cover 10536 18 LOD washer M5 R11050002 69 Spring washer M5 R13050002 610 Hex screw M5 R04050252 611 Cap P0345 1

230I3 Hydraulic pumpExploded views, AJ 230

26 RK/230/EN/1.5.1

10.2. 10715 Hydraulic pump

Pos. Description Code Pcs1 Oil pump rack 10138 12 Tightening plate 10136 13 Sleeve 10137 14 Hydraulic pump 5715 15 Belt pulley 10093 16 Hex socket screw M8 R01080162 37 Hex screw M8 R04080202 88 Hex screw M8 R04080252 19 Washer M8 R10080002 610 Copper seal P0341 111 V-belt 5717 112 Pressure hose P0115 1

(A) Grass rakeExploded views, AJ 230

RK/230/EN/1.5.1 27

11. (A) Grass rake

Pos. Description Code Pcs1 Locking nut M8 R31080002 42 LOD washer M8 R11080002 43 Grass rake 10108 14 Hex socket countersunk screw

M8R02080402 4

(A) Grass rakeExploded views, AJ 230

28 RK/230/EN/1.5.1

(B) Coupling flangeExploded views, AJ 230

RK/230/EN/1.5.1 29

12. (B) Coupling flange

Pos. Description Code Pcs1 Nut M16 R30160002 12 Washer R11361632 13 Coupling flange * 14 Key K0201 1

* The coupling flange is always selected based on the intermediate shaft.

Table 2. Most commonly used coupling flange types

Type Code Intermediateshaft

DIN-120 10122 Cardan shaftCV-15 10192 Constant velocity

shaftCV-21 10123 Constant velocity

shaftSAE-1410 10571 Cardan shaftR&D 10281 Flexible coupling

Other intermediate shaft types can also be used, but then an adapter flangemust be installed.

(B) Coupling flangeExploded views, AJ 230

30 RK/230/EN/1.5.1

1. main structure - alamarin-jet...9" 00c 5204-00c seasall d170j, seasall s250j, fnm hpe250, vw...

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