1 mqc syllabus

8/10/2019 1 MQC Syllabus

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METROLOGY AND QUALITY CONTROL

COURSE OUTLINE

Metrology and Quality Control M Q C

Course Title Short Title Course Code

Course Description:

This course introduces undergraduate students to Metrolog and Qualit Control! The "ac#ground

re$uired includes a sound #no%ledge to Measure&ents' (Calculus)' a**lied ther&odna&ics'Industrial &anage&ent at second ear le+el!

Course Description:

This course *ro+ides the introduction o, the ,unda&entals o, Material Science and Metallurg to

undergraduate students! The o"-ecti+e o, the course is to understand the "asic *rinci*les o, &aterialscience and &etallurg! It includes &echanical testing to deter&ine &echanical *ro*erties! It alsoincludes +arious heat treat&ents' introduction o, ,urnaces and +arious engineering &aterials and

their a**lications!

Teaching Schee

.ours / 0ee# No! o, 0ee#s Total .oursSe&esterCredits

Lecture 12 34 45 12

6ractical 15 34 57

E!aination schee:

End se&ester e8a& (ESE) 71 Mar#s Duration9 12 hours

Internal Sectional e8a& (ISE) 51 Mar#s

Internal Continues Assess&ent (ICA) 5: Mar#s

End Se&ester E8a& (ESE) 5: Mar#s

"urpose o# Course:Degree Re$uire&ent

Unit$% Metrology No o# Lect& ' () Mar*s: %+

a! De,inition9 Measure&ent' *recision' accurac' sensiti+it' Classi,ication o,

&ethod o, &easure&ent

"! Linear Measure&ent9;Standards' line standards' end standards' classi,ication o,standards' *recision &easure&ent' *recision &easuring instru&ents and their

characteristics' sli* gauge

c! Straightness' ,latness and s$uareness9;Sur,ace *lates' &easure&ent o,straightness' ,latness testing' s$uareness testing' roundness testing' &achine

tool &etrolog' Measure&ent " light %a+e inter,erence9;


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Unit$, Design o# gauges -Metrology No o# Lect& ' () Mar*s: %+

a! Design o, gauges9; T*es o, gauges' li&its' ,its' tolerances' Talor=s *rinci*le

"! Co&*arators9;Characteristics' a**lication' t*es' construction and %or#ing o,

di,,erent &echanical' o*tical' electrical' *neu&atic co&*arators

c! Angle &easure&ent9;Sine "ars' Sine centers' Use o, sine "ar' angle gauges'

autocolli&ator angle de##or' constant de+iation *ris&' Measure&ent o, sur,ace

,inish9;T*es o, Sur,ace te8ture' ele&ents o, sur,ace te8ture' &easuring sur,ace

,inish " stlus *ro"e' To&linson > Tal;sur,

Unit$.Metrology o# Scre/ thread) 0ear - recent trend

in etrology&No o# Lect& ' () Mar*s: %+

a! Metrolog o, scre% threads9;Ter&inolog' errors and their e,,ects' thread

gauges' &easure&ent o, ele&ents o, e8ternal and internal threads' Gear

&easure&ent9; cali*ers &easure&ents' in+olute testing' roller &easure&ents'tool &a#ers &icrosco*e' *ro,ile *ro-ectors

"! Stud o, &easuring &achines9;Uni+ersal &easuring &achine' coordinate

&easuring &achine' Errors in CMM' electronic ins*ection and &easuring

&achine' Recent trend in engineering &etrolog9;*recision instru&ent "ased on

laser' *ro"es' tele&etric sste&s' Iso&etric +ie%ing o, sur,ace de,ects' Machine

+ision

Unit$1 Quality control No o# Lect& ' () Mar*s: %+

a! Introduction to $ualit 9; ,actors controlling $ualit o, design and con,or&ance'"alance "et%een cost o, $ualit and +alue o, $ualit' Introduction to $ualit

tools9 De&ing=s 6DCA' 6DSA ccles > ?uran triolog a**roach' Se+en $ualit

tools' 6areto analsis' cause > e,,ect diagra&' "rainstor&ing' concurrent

engineering

"! Total $ualit &anage&ent9' @ero de,ect conce*t :S' ai@en'an"an''6o#a o#e'

T6M'ISO B111 > TQM' Qualit assurance; QD' di,,erence "et%een

ins*ection' $ualit control and $ualit assurance' $ualit sur+e

Unit$2 Statistical Quality Control No o# Lect& ' () Mar*s: %+a! Statistic conce*t9;Conce*t o, +ariation' +aria"le > attri"ute data' the ,re$uenc

distri"ution' $uantitati+e descri*tion o, distri"ution' nor&al cur+e' conce*t o,

si8 sig&a' Control chart ,or +aria"les9;de,inition o, control chart' o"-ecti+e o,

control chart' R chart' 6ro"le&s on > R chart

"! Control chart ,or attri"utes9;*ractical li&itations o, the control charts ,or

+aria"les charting chart' 6ro"le&s on 6 > C chart

c! Acce*tance sa&*ling9;Sa&*ling ins*ection Fs hundred *ercent ins*ection'

"asic conce*t o, sa&*ling ins*ection' OC Cur+e' con,licting interests o,

consu&er and *roducer' *roducer=s and consu&er=s ris#' AQL LT6D' Sa&*ling

*lans


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Recoended 3oo*s :

3) R!!?ain9 Engineering Metrolog9 hanna 6u"lishers!

5) .and"oo# to industrial &etrolog9 ASTME9 6rintice .all 6u"

2) G!M!?uran9 .and"oo# o, $ualit control' McGra% .ill 6u"!

4) M!Maha-an9 Statistical $ualit control

:) !C!?ain9TQM > ISO B111hanna *u"lishers

) I!C!Gu*ta9 A te8t"oo# o, Engg Metrolog9 hanna 6u"lishers!

H) M!Maha-an 9 A te8t"oo# o, &etrolog 9Dhan*at rai > co!


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L43 COURSE CONTENT

Metrology and Quality Control Se&ester ; II

Teaching Schee E!aination Schee

Lecture9 2 hours / %ee# End Se&ester E8a&ination (ESE) 9 71 Mar#s6a*er Duration (ESE) 9 12 .ours

Internal Sessional E8a& (ISE) 9 51 Mar#s

Course Description:

This la" includes *er,or&ance *ractical and stud *ractical related to &etrolog and $ualit

Control!

Teaching Schee:

.ours *er 0ee# No! o, 0ee#s Total .ours Se&ester Credits

La"orator 5 34 57 3

E5aluation Schee:

Internal Continuous Assess&ent (ICA) 5: Mar#s

End Se&ester E8a& (ESE) (Oral) 5:Mar#s

6rere$uisite Course(s)9 General &athe&atics' 33th 6hsics > 35th*hsics

Outline o# content:

This *ractical contains ,ollo%ing e8*eri&ents93) Deter&ination o, linear/angular di&ensions o, *art using *recision > non *recision

instru&ent!

5) Machine tool align&ent tests on an &achine tool li#e Lathe' Drilling' and Milling!

2) Inter,ero&eter;Stud o, sur,aces using o*tical ,lat!

4) Sur,ace ,inish &easure&ent!

:) Measure&ent o, roundness/circularit using &echanical co&*arator!

) Measure&ent o, scre% *ara&eters!

H) Measure&ent o, Gear *ara&eters i) gear tooth thic#ness ii) constant chord iii) 6CD

7) Stud and a**lications o, tool &a#er=s &icrosco*e!

B) Use o, *ro,ile *ro-ector!31) Stud and use o, control charts!

Note: An EIG.T *ractical ,ro& Mechanical Measure&ent and Metrolog La" shall "e conducted

During 34 %ee#s a+aila"le during se&ester!

ESE 6"ractical E!aination7

The 6ractical E8a&ination %ill co&*rise o, *er,or&ing the e8*eri&ent and +i+a on the *ractical=s!


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List O# "ractical8s '

1 mqc syllabus

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