1. project code 2. jpic code ams ams-02 task...

3.

T Y P E

CONFIGURATION CHANGE

NONCONFIGURATION CHANGE

PERMANENT TEMPORARY

A

B

4. ATS NO. 5. PAGE OF

6. MOD SHEET(S) NUMBER(S)

10. PART NAME 11. Sub Detector Name 12. SERIAL/LOT NO.

14. APPLICABLE DOCUMENTS

18. ATS TITLE

20. OPER SEQ. NO.

21. OPERATIONS (Print, Type, or Write Legibly)

VERIFICATION

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AMS-02 TASK SHEET (ATS)

1 36

24. ORIGINATOR DATE 25. FINAL ACCEPTANCE STAMP AND DATE

APPROVALS (Printed or Typed and Signed)

DATE DATE 26. PROJECT ENGINEER 27. QUALITY ENGINEER

28. 29.

30. 31.

AMS Assembly Task Sheet (ATS) Rev 9/25/06 JH

1. PROJECT CODE 2. JPIC CODE

AMS-02 ACC Installation

1. Open this ATS

The responsible engineer for the AMS-02 ACC installation decides about changes in the series of the installation sequences.

SA-AMS AMS

ACC 090901-0

ACC Anticoincidence Counter ACC

090718_ACC_ATS_Add_Info.pdf

AMS-02 ACC Installation

Th. Kirn

M. Wlochal

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AMS Assembly Task Sheet (ATS) Continuation Rev 9/25/06 JH

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2. Weight table of all permanent installed flight parts

Part QTY Weight (g)

PMT-boxes + optical fiber bundles 4 1430 Washer (NAS 1149 E 0363 R A286) 16 15

Screw (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286)

16 51

Scintillation panel 16 32600 Z+ Clamp 16 909 Z- Clamp 16 1168

Screw (HTH1978-3-3) 64 263 Washer (NAS1587-A3C) 64 68

Pressure plate 32 100 Spring (draw. No. ams02-1768a) 64 230

Support Zylinder 1 Screw (DIN ISO 10642 M3x10, 1.4401) 32 17

precision pin (DIN 7, ø 2x6) 64 10 nut (DIN 934 M2.5) 256 58

washer (DIN 125-B-2.7) 256 19 threaded rod (DIN 975 M2.5x37) 128 137

washer (DIN 125-B-3.2) 128 14 screw (DIN ISO 4762 M3x10) 128 106

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3. PMT –Box installation to Vacuum Case (VC). See Figure 1 (draw. # ams02-07-1032a) and Figures 2 and 3 and Photo 1 for the allocation of PMTs (production number), PMT boxes and optical clear fiber cables (production number).

Figure 1: drawing #ams02-07-1032a

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Figure 2: Allocation of PMTs in boxes and optical clear fiber cables.

Figure 3: Allocation of PMTs in boxes and optical clear fiber cables on sector 8 and 24 on Z+ and Z- side of Vacuum Case (VC).

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Photo 1: Temporary PMT-Box installation during Pre-Integration.

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3.1 Position PMT-Boxes to sectors 8 and 24 on Z- and Z+ side (Figure 2 and 3).

3.2 Apply lubricant Braycote 601EF on threads of screws (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286, Lot number: 78681) QTY: 16 Braycote 601EF Lot Number: Expiration Date:

3.3 Apply Super Koropon base underside the washers (NAS 1149 E 0363 R A286, Lot number: S5271) in contact with PMT boxes (cover the whole surface of washers with a brush. Parts are to be assembled in wet condition right after application, before drying out).

PN , Lot Number , Expiration Date:

3.3.1 Insert washer (NAS 1149 E 0363 R A286) onto screw (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286), Position A, Figure 1

3.3.2 Tighten Position A (Figure 1, Table 1)

3.3.3 Insert washer (NAS 1149 E 0363 R A286) onto screw (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286), Position B, Figure 1

3.3.4 Tighten Position B (Figure 1, Table 1)

3.3.5 Insert washer (NAS 1149 E 0363 R A286) onto screw (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286), Position C, Figure 1

3.3.6 Tighten Position C (Figure 1, Table 1)

3.3.7 Insert washer (NAS 1149 E 0363 R A286) onto screw (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286), Position D, Figure 1

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3.3.8 Tighten Position D (Figure 1, Table 1) Maximum Locking Torque = 5.2 Nm, Minimum Locking Torque = 5.0 Nm Maximum Running Torque = 0.5 Nm, Minimum Running Torque = 0.1 Nm

PMT-Box on sector 8, Z+ side Position Running Torque Final Torque

A B C D

PMT-Box on sector 24, Z+ side

Position Running Torque Final Torque

A

B

C

D

PMT-Box on sector 8, Z- side


A

B

C

D

PMT-Box on sector 24, Z- side


A

B

C

D

Table 1 Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final) Note M#_____________ Cal Due Date _____________

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4. Temporary optical connector fixation to connector support and temporary optical fiber cable fixation to VC on Z+ and Z- side with cable ties, see Photos 2, 3 and 4 and Figure 4.

Photo 2: Temporary fixation of optical connectors to connector support with cable ties during pre-integration.

Photo 3: Temporary optical fiber cable fixation with cable ties to VC during flight integration of AMS-02 ACC Connector Support Installation .

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Photo 4: Temporary mounted PMT-Box and optical fiber fixation with cable ties to VC during pre-integration.

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Figure 4: Allocation of temporary fiber cable fixation to VC with non-flight cable ties.

5. Replace all non-flight cable ties by flight cable ties on Z+ and Z- side.

6. Inspection of AMS QA engineer after removal of all temporary cable ties.

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7. ACC Panel & ACC clamp installation to VC. See Figure 5 (draw. # ams02-07-1037a) and Figure 6 (draw. #ams02-07-1035a)

Figure 5

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Figure 6

7.1 Apply lubricant Braycote 601EF on threads of screws (NAS 1351 N3 LB 10 No. 10-32 UNRF-3A A286, Lot number: 78681) QTY: 16 Braycote 601EF Lot Number: Expiration Date:

7.2 Mount temporary Z- clamp (draw. #ams02-07-1037a) to sector with even numbers (0, 2, 4, …) of VC, see Figure 5, Detail V and Photo 5. QTY: 16

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Photo 5: Temporary mounted Z- clamps during Pre-Integration.

7.2.1 Insert washer (NAS 1587-3C, Lot number: 831-8/20/04) onto screw (NAS 1351 N3 LB 10), Position A and B, see Figure 5 Detail V and X. QTY: 16

7.2.2 “Hand Tighten” Positions A and B (Figure 5). QTY: 16

7.3 Place ACC Panels onto temporary Z- clamps, see Figures 6, 7 and 8 and Photo 6. QTY: 16

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Figure 7: ACC scintillation panel position numbering in VC.

Figure 8: Allocation of produced ACC panel to position number in VC.

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Photo 6: Mounted ACC-scintillator panels during Pre-Integration.

7.3.1 Mount temporary Z+ clamps (Figure 9: draw. # ams02-09-1015) to sector with even numbers (0, 2, 4, …) of VC on top of scintillator panels. QTY: 16

7.3.2 Insert washer (NAS 1357-3C) onto non flight screw (NAS 1351 N3 LB10), Position A and B, see Figure 5 Detail V and X and Figure 9. QTY: 16

7.3.3 “Hand Tighten” Positions A and B (Figure 9). QTY: 16

7.3.4 Slide and press scintillator panel as close as possible to each other after panel 8 and 15 and insert last scintillator panel.

7.4 Replace temporary Z+ clamps by flight Z+ clamps, QTY: 16

7.4.1 Untighten Positions A and B (Figure 9).

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Figure 9: Draw. # ams02-09-1015

7.4.2 Remove screw (NAS 1351 N3 LB10) and washer (NAS 1357-3C) from position A and B (Figure 9), remove temporary Z+ clamps, tag and bag screws and washers (table 2), clean holes.

Side

Position Screw Bag Lot Number

Washer Bag Lot Number

A 16 78681 16 831-8/20/04 Z+

B 16 78681 16 831-8/20/04

A 16 78681 16 831-8/20/04 Z-

B 16 78681 16 831-8/20/04

Table 2

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7.4.3 Mount Z+ clamps (draw. #ams02-03-1023a) to sectors with even numbers (0,2,4,… ) of VC, see Figure 6, Detail Z, QTY: 16

7.4.4 Apply lubricant Braycote 601EF on threads of screws (HTH 1978-3-3, Lot number: 10363) QTY: 16 Braycote 601EF Lot Number: Expiration Date:

7.4.5 Apply Super Koropon base underside the washers (NAS 1587-A3C, Lot number: 970-8/9/01) in contact with Z+ clamps (cover the whole surface of washers with a brush. Parts are to be assembled in wet condition right after application, before drying out).

PN , Lot Number ,Expiration Date:

7.4.6 Insert washer (NAS 1587-A3C) onto screw (HTH 1978-3-3), Position C and D, Figure 6, Detail Z, QTY: 16

7.4.7 Insert 4 springs (draw. #ams02-1768a) and 2 pressure plates (draw.#ams02-07-1000) into Z+ clamp, see Figure 6, Detail Z, QTY: 16

7.4.8 Tighten Positions C and D (Figure 6, Detail Z, Table 3)

Maximum Locking Torque = 8.0 Nm, Minimum Locking Torque = 7.8 Nm

Maximum Running Torque = 0.5 Nm, Minimum Running Torque = 0.1 Nm

Z+ side Sector

Position Running Torque

Final Torque


Final Torque

0 A B

2 A B

4 A B

6 A B

8 A B

10 A B

12 A B

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14 A B

16 A B

18 A B

20 A B

22 A B

24 A B

26 A B

28 A B

30 A B

Table 3: Z+ side Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final) Note M#_____________ Cal Due Date _____________

7.5 Fix TAS LFIB-bundle1 (10 pieces) on the ACC panel with position number 12 and fix TAS LFIB-bundle2 (10 pieces) on the ACC panel with position number 13, see Photo 6, with space qualified tape (see the document ATS TAS Installation).

Photo 6: Temporary TAS LFIB-bundle1 and bundle2 installation during pre-integration

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8. Optical connector assembly and fixation to connector support on Z+ and Z- side, see Figure 10 (draw. # ams02-07-1033b) QTY: 32

Figure 10: Draw. # ams02-07-1033b

8.1 Insert precision pin (DIN 7, ø 2x6) into fiber cable connector, see Figure 10. QTY: 2 per optical connector, total QTY: 64

8.2 Insert nut (DIN 934 M2.5) and washer (DIN 125-B-2.7) onto threaded rod (DIN 975 M2.5x37), Position C, D, E and F, see Figure 10. QTY: 4 per optical connection, total QTY: 128

8.3 Insert parts of sequence no. 8.2 into fiber cable connector and ACC connector, Position C, D, E and F, see Figure 10. QTY: 4 per optical connection, total QTY: 128

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8.4 Insert nut (DIN 934 M2.5) and washer (DIN 125-B-2.7) onto threaded rod, Position C, D, E and F, see Figure 10. QTY: 4 per optical connection, total QTY: 128

8.5 Tighten Position C, D, E and F (Table 4)



Z- side Sector


Final Torque


Final Torque

C D 1 E F

C D 3 E F

C D 5 E F

C D 7 E F

C D 9 E F

C D 11 E F

C D 13 E F

C D 15 E F

C D 17 E F

C D 19 E F

C D 21 E F

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C D 23 E F

C D 25 E F

C D 27 E F

C D 29 E F

C D 31 E F

Z+ side Sector


Final Torque


Final Torque

C D 1 E F

C D 3 E F

C D 5 E F

C D 7 E F

C D 9 E F

C D 11 E F

C D 13 E F

C D 15 E F

C D 17 E F

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C D 19 E F

C D 21 E F

C D 23 E F

C D 25 E F

C D 27 E F

C D 29 E F

C D 31 E F

Table 4: Optical Connections on Z- side and Z+ side Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final) Note M#_____________ Cal Due Date _____________

8.6 Apply lubricant Braycote 601EF on threads of screws (DIN ISO 4762 M3x10) QTY: 16 Braycote 601EF Lot Number: Expiration Date:

8.7 Insert washer (DIN 125-B-3.2) onto screw (DIN ISO 4762 M3x10), Position G, H, I and J, see Figure 9. QTY: 4 per optical connection, total QTY: 128

8.8 Tighten position G, H, I and J, (Table 5)



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Z- side Sector


Final Torque


Final Torque

G H 1 I J

G H 3 I J

G H 5 I J

G H 7 I J

G H 9 I J

G H 11 I J

G H 13 I J

G H 15 I J

G H 17 I J

G H 19 I J

G H 21 I J

G H 23 I J

G H 25 I J

G H 27 I J

G H

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29 I J

G H 31 I J

Z+ side Sector


Final Torque


Final Torque

G H 1 I J

G H 3 I J

G H 5 I J

G H 7 I J

G H 9 I J

G H 11 I J

G H 13 I J

G H 15 I J

G H 17 I J

G H 19 I J

G H 21 I J

G H 23 I J

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G H 25 I J

G H 27 I J

G H 29 I J

G H 31 I J

Table 5: Optical Connections on Z- side and Z+ side Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final) Note M#_____________ Cal Due Date _____________

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9. Installation of ACC support-tube and Z- Clamps.

9.1 Insert ACC support-tube into VC, see Figure 11.

Figure 11

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9.2 Replace temporary Z- clamps by flight Z- clamps, QTY: 16

9.2.1 Untighten Positions A and B (Figure 5).

9.2.2 Remove screw (NAS 1351 N3 LB10), washer (NAS 1587-3C) from position A and B (Figure 5, Detail V), remove temporary Z- clamps, tag and bag screws, washers (table 6), clean holes.

Side

Position Screw Bag Lot Number

Washer Bag Lot Number

A 16 78681 16 831-8/20/04 Z-

B 16 78681 16 831-8/20/04

Table 6

9.2.3 Mount Z- clamp (draw. #ams02-1024c) to sector with even numbers (0, 2, 4, …) of VC, see Figure 6, Detail Y.

9.2.4 Apply lubricant Braycote 601EF on threads of screws (HTH 1978-3-3, Lot number: 10363) QTY: 16 Braycote 601EF Lot Number: Expiration Date:

9.2.5 Insert washer (NAS 1587-A3C, Lot number: 970-8/9/01) onto screw (HTH 1978-3-3), Position A and B, see Figure 6, Detail Y.

9.2.6 Tighten Positions A and B (Figure 6, Table 7)



Z- side Sector


Final Torque


Final Torque

0 A B

2 A B

4 A B

6 A B

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8 A B

10 A B

12 A B

14 A B

16 A B

18 A B

20 A B

22 A B

24 A B

26 A B

28 A B

30 A B

Table 7: Installation of Z- Clamps Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final) Note M#_____________ Cal Due Date _____________

9.3 Tighten screw (DIN 7991 M3x10) to ACC support-tube into Z- clamps, see Figure 10 and Figure 5 Detail U and W, Table 8, QTY: 32



Screw # Running

Torque Final Torque

Screw # Running Torque

Final Torque

1 17

2 18

3 19

4 20

5 21

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6 22

7 23

8 24

9 25

10 26

11 27

12 28

13 29

14 30

15 31

16 32

Table 8: Wrench PN______________ (Running) Note M#_____________ Cal Due Date _____________ Wrench PN______________ (Final)

Note M#_____________ Cal Due Date _____________

10. Glueing for lighttightness of junction between optical fiber cables and PMT-boxes (Photo 7 and 8).

Photo 7: Junction between PMT-box and optical clear fiber cables which need to be glued lighttight.

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Photo 8: Junction between PMT-box and optical clear fiber cables which need to be glued lighttight.

10.1 Glue around the junction between PMT-box and optical clear fiber cable with glue Nusil CV 1142-2. QTY: 4 per PMT-box, 16 total

10.1.1 Nusil CV 1142-2, Lot Number: Expiration Date:

10.1.2 Clean surface to glue with isopropanol

10.1.3 Glue PMT-box and optical fiber cable junction with glue Nusil CV 1142-2.

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11. Individual scintillation counter test: QTY:16

Measurement of light created by the pulsed LEDs embedded in the scintillating panels.

4 ACC scintillating panels will be tested in one measurement. The corresponding 4 PMTs will be connected temporary (no glueing or torque) to 4 SHV-cables and 4 signal cables of the ACC electronical ground support equipment. The LED cables will be connected temporary (no glueing or torque) to the pulser of the ACC electronical ground support equipment.

11.1 Temporary connection of PMT-HV-cable to HV-cable of ACC EGSE (HV-Source). QTY: 16

PMT-Box on sector 8, Z+side

PMT Prod. Nr.

PMT HV-cable Label nr.

ACC EGSE SHV-cable Label nr.

HV-Power Supply Channel

1 ACC HV 1

8 ACC HV 8

10 ACC HV 10

12 ACC HV 12

PMT-Box on sector 8, Z-side

PMT Prod. Nr.




6 ACC HV 6

17 ACC HV 17

4 ACC HV 4

9 ACC HV 9

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PMT Prod. Nr.




19 ACC HV 19

18 ACC HV 18

15 ACC HV 15

13 ACC HV 13


PMT Prod. Nr.




2 ACC HV 2

7 ACC HV 7

21 ACC HV 21

14 ACC HV 14

11.2 Temporary connection of PMT-signal cable to signal cable of ACC EGSE (Data Acquisition DAQ). QTY: 16


PMT Prod. Nr.

PMT Signal-cable Label nr.

ACC EGSE Signal-cable Label nr.

1 ACC SL 1

8 ACC SL 8

10 ACC SL 10

12 ACC SL 12

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PMT Prod. Nr.



6 ACC SL 6

17 ACC SL 17

4 ACC SL 4

9 ACC SL 9


PMT Prod. Nr.



19 ACC SL 19

18 ACC SL 18

15 ACC SL 15

13 ACC SL 13


PMT Prod. Nr.



2 ACC SL 2

7 ACC SL 7

21 ACC SL 21

14 ACC SL 14

11.3 Temporary connection of ACC scintillating panel LED-cable to cable of ACC EGSE (Pulse Generator). QTY: 32

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Scintillating panel LED on Z+side

Scint. panel, Prod. Nr.

Position in VC

ACC LED-cable Label nr.

ACC EGSE pulser-cable Label nr.

4 8 ACC_LED_4_

5 7 ACC_LED_5_

6 6 ACC_LED_6_

7 1 ACC_LED_7_

8 12 ACC_LED_8_

9 2 ACC_LED_9_

10 5 ACC_LED_10_

11 13 ACC_LED_11_

12 16 ACC_LED_12_

13 15 ACC_LED_13_

14 14 ACC_LED_14_

15 11 ACC_LED_15_

16 9 ACC_LED_16_

18 4 ACC_LED_18_

19 10 ACC_LED_19_

20 3 ACC_LED_20_

Scintillating panel LED on Z-side

Scint. panel, Prod. Nr.

Position in VC

ACC LED-cable Label nr.

ACC EGSE pulser-cable Label nr.

4 8 ACC_LED_4_

5 7 ACC_LED_5_

6 6 ACC_LED_6_

7 1 ACC_LED_7_

8 12 ACC_LED_8_

9 2 ACC_LED_9_

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10 5 ACC_LED_10_

11 13 ACC_LED_11_

12 16 ACC_LED_12_

13 15 ACC_LED_13_

14 14 ACC_LED_14_

15 11 ACC_LED_15_

16 9 ACC_LED_16_

18 4 ACC_LED_18_

19 10 ACC_LED_19_

20 3 ACC_LED_20_

11.4 Switch on and set PMT-HV.

11.5 Switch on LED-Pulser.

11.6 Measure PMT-signals caused by pulsed LED-light in the ACC scintillation panel.

11.7 Switch of PMT-HV

12. Disconnect PMT-HV-, PMT-signal- and LED-cable.

13. Temporary HV- and signal cable fixation to PMT-box with cable ties.

14. Close this TPS.

1. project code 2. jpic code ams ams-02 task...

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