1 schematic features page - diagramasde.comdiagramas.diagramasde.com/otros/793f power train.pdf ·...

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INTERACTIVE SCHEMATIC The Bookmarks panel will allow you to quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool “CTRL” / “+” KEYS “CTRL” / “-” “CTRL” / “0” (zero) “SPACEBAR” (hold down) Find “CTRL” / “F”

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Page 1: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to quickly navigate to points of interest.

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

VIEW ALL CALLOUTS

Cover PageInformation

SchematicMachine Views

Component TableTap Table

Fluid Power Symbols

Electrical Symbols

Front Frame

Rear Frame

Tap Views

Features

Options

Bookmarks X

EC-C3EC-C2 E-C60

EC-C1

E-C61

To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

This document is best viewed at a screen resolution of 1024 X 768.

FUNCTION Zoom In

HOTKEYS (Keyboard Shortcuts)

Zoom OutFit to PageHand Tool

“CTRL” / “+”

KEYS

“CTRL” / “-”“CTRL” / “0” (zero)“SPACEBAR” (hold down)

Find “CTRL” / “F”

Page 2: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

Powertrain System793F Off-Highway Truck

SSP1-UP

©2009 Caterpillar, All Rights Reserved Printed in U.S.A.

KENR9592September 2009

Page 3: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

COMPONENT TABLE

Description PartNumber

MachineLocation

SchematicLocation

Case As - Transmission 279-2543 1 A-3Core As - Oil Cooler, Transmission 336-9642 2 A-8Drive Gp - Lube 271-0163 3 C-7Filter - Oil, Advanced Efficiency. (Cooler Lines) 4T-6788 4 B-6Filter As - Oil, Transmission 294-2235 5 D-4Filter As - Torque Convertor Charging 294-2235 6 D-5Housing - Torque Convertor 279-2517 7 A-6Pump Gp - Torque Convertor, Transmission 306-4171 8 C-6Screen As - Suction, (Torque Convertor) 9P-9555 9 B-5Screen As - Suction, Transfer Pump Input 292-0072 10 A-4Screen Gp - Torque Convertor 187-3517 11 B-8Sensor Gp - Liquid Level, Transmission Oil 330-9321 12 B-7Sensor Gp - Temperature, Torque Convertor Oil 134-2252 13 E-8Sensor Gp - Temperature, Transmission Oil 134-2252 14 D-3Switch As - Press., T/C Filter Bypass 156-1382 15 E-5Switch As - Press.,Xmssn Chg Filter Bypass 156-1382 16 E-4Switch Gp - Bypass,Torque Convertor Screen 164-7577 17 B-8Torque Convertor Gp 279-2519 18 F-6Tube As 276-4815 19 B-6Valve Gp - Modulating, Torque Convertor LUC 244-3114 20 F-5Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 1 258-8987 21 F-1Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 2 258-8987 22 E-1Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 3 258-8987 23 E-1Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 4 258-8987 24 C-1Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 5 258-8987 25 D-1Valve Gp - Modulating,Xmssn Hyd. Cntrl, Clutch 6 258-8987 26 C-1Valve Gp - Relief, Lube (Transmission Oil) 6T-3340 27 B-4Valve Gp - Relief, Torque Convertor Inlet 126-7174 28 F-7Valve Gp - Relief, Torque Convertor Outlet 9W-7403 29 E-8Valve Gp - Relief,Transmission Hydr. Cntrl 279-2539 30 F-2

Page 4: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

TAP LOCATIONSPRESSURE, SAMPLING, AND SENSOR

TapNumber Description Schematic

Location R1 Torque Converter Inlet Pressure F-2R2 Transmission Control Oil Pressure F-2C4 Modulating Valve For Clutch No. 4 F-1C5 Modulating Valve For Clutch No. 5 E-1C6 Modulating Valve For Clutch No. 6 E-1C2 Modulating Valve For Clutch No. 2 D-1C3 Modulating Valve For Clutch No. 3 D-1C1 Modulating Valve For Clutch No. 1 C-1LC T/C Lockup Clutch Pressure F-5T1 T/C Inlet Pressure F-7T2 T/C Outlet Pressure E-8P1 T/C Charge Pump Pressure D-6P2 Transmission Charge Pump Pressure D-5L1 Transmission Lubrication Pressure B-3

Page 5: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

©2009 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS

ONE POSITION TWO POSITION THREE POSITION

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

LINES CROSSING LINES JOINING

TWO-WAY THREE-WAY FOUR-WAY

SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)

2-SECTION PUMP

MAIN AUX.

SPRING(ADJUSTABLE)

VARIABILITY LINE RESTRICTION(VARIABLE)

LINE RESTRICTIONVARIABLE and PRESSURE

COMPENSATED

PRESSURECOMPENSATION

PUMP: VARIABLE andPRESSURE COMPENSATED

ENERGY TRIANGLESHYDRAULIC PNEUMATIC

MEASUREMENT

PRESSURE TEMPERATURE FLOW

ROTATING SHAFTS

UNIDIRECTIONAL BIDIRECTIONAL

PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

MANUAL CONTROL SYMBOLS

HYDRAULIC MOTORS

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

HYDRAULIC PUMPS

FLUID STORAGE RESERVOIRS

CROSSING AND JOINING LINES

VALVE ENVELOPES VALVE PORTS

BASIC COMPONENT SYMBOLS

FLUID CONDITIONERPUMP or MOTOR

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

VALVES

PILOT CONTROL SYMBOLSRELEASED PRESSURE

EXTERNAL RETURN INTERNAL RETURN

REMOTE SUPPLY PRESSURE

SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE

ACCUMULATORS

SPRING LOADED GAS CHARGED

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

COMBINATION CONTROLS

SOLENOID SERVO THERMAL DETENT

HYDRAULIC AND PNEUMATIC CYLINDERS

DOUBLE ACTINGSINGLE ACTING

BASICSYMBOL

SPRINGLOADED

CHECK VALVES

TWOPOSITION

INFINITEPOSITIONING

FLOW IN ONEDIRECTION

FLOW ALLOWED INEITHER DIRECTION

THREEPOSITION

CROSSFLOW

PARALLELFLOW

INTERNAL PASSAGEWAYS

NORMAL POSITION

A B

P T

A B

P TSHIFTED POSITION INFINITE POSITION

CONTROL VALVES

ATTACHMENT

MANUAL SHUTOFF

SHUTTLE PILOTCONTROLLED

Page 6: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

©2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)

325-AG135 PK-14

Circuit IdentificationNumber

Wire Color Wire Gauge

Harness identification codeThis example indicateswire 135 in harness "AG".

325-PK-14

Wire Gauge

Wire Color

Circuit Number Identification

Wire Number Identification Codes

Current Standard

Previous Standard

Electrical Schematic Example Hydraulic Schematic Example

325-PK

Wire ColorCircuit Number Identification

B A

Wire

Wire

(EXAMPLE VALVE)

Current Standard

Transducer(Fluid)

Transducer(Gas / Air)

G

Generator

Electrical WirePressure Switch

MElectric Motor

Pressure Switch (Adjustable)

Temperature Switch

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Electrical Symbols (Electrical)

T

Page 7: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

HYDRAULIC CIRCUIT COLOR DESCRIPTIONSTRANSMISSION CHARGE PUMP AND CONTROL CIRCUITSTRANSMISSION LUBE PUMP AND CIRCUITTRANSMISSION SCAVENGE PUMPSUPPLY LINETORQUE CONVERTOR CHARGE PUMP AND CIRCUIT DRAIN / RETURN LINE

LINE PATTERNS

Drain / Return Lines

Component Group

Pilot / Load Sensing Pressure

Pressure Line

CALLOUTS

Taps (Pressure, Sampling, Sensor - by letter)YY

(52) VALVE GP - CONTROL 138-1234

Callout Number(Machine Location from

Component LocationsTable)

ComponentName

Part Number

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK POWERTRAINMEDIA NUMBER: KENR9592 PART NUMBER: 293-7506, CHANGE: 01, VERSION: -Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

12345678

A

B

C

D

E

F

12345678

A

B

C

D

E

F

P R

PR

PR

SPEEDSOLENOIDSENGAGED

CLUTCHESENGAGED

6F

5F

4F

3F

2F

1F

N

R

2 & 3

1 & 3

2 & 4

1 & 4

2 & 5

1 & 5

3

1 & 6

2 & 3

1 & 3

2 & 4

1 & 4

2 & 5

1 & 5

3

1 & 6

T/C SUMP

CONVERTER SUMP

TRANSMISSION ANDTRANSFER GEAR LUBE

TRANSMISSION SUMP

BLEED ORIFICE INSIDE PUMP GP

CONVERTER WITH LOCKUP CLUTCH

TC LOG

T

T

P C6

P C4

T

T

P C3

T

T

P C5

T

T

P C1

T

T

P C2

T

T

XMSN SUMP

XMSN SUMP

XMSN SUMP

XMSN SUMP

XMSN SUMP

XMSN SUMP

P C

T T

T2

T1

L1

C1

C2

C3

C5

C6

C4

R2 R1

P1 P2

LC

(1) CASE ASTRANSMISSION279-2546

(2) CORE ASOIL COOLERTRANSMISSION336-9642

(3) DRIVE GPLUBE271-0163

(4) FILTEROIL, ADVANCED EFFICIENCY4T-6788

(5) FILTER ASOIL, TRANSMISSION339-9704

(6) FILTER AST/C CHARGING339-9704

(7) HOUSINGTORQUE CONVERTOR279-2517

(8) PUMP GPT/C, TRANSMISSION306-4171

(9) SCREEN GPSUCTION, T/C9P-9555

(10) SCREEN GPSUCTION,TRANSFER PUMP INPUT292-0072

(11) SCREEN GPT/C187-3517

(12) SENSOR GPLIQUID LEVELTRANSMISSION OIL330-9321

(13) SENSOR GPTEMPERATURET/C OIL134-2252

(14) SENSOR GPTEMPERATURETRANSMISSION OIL134-2252

(15) SWITCH GPPRESSURET/C FILTER BYPASS156-1382

(16) SWITCH GPPRESSURETRANSMISSION CHARGEFILTER BYPASS156-1382

(17) SWITCH GPBYPASS,T/C SCREEN164-7577

(18) TORQUE CONVERTOR GP279-2519

(19) TUBE AS276-4815

(20) VALVE GPMODULATINGT/C LOCK UP CLUTCH275-0040

(21) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 4258-8987

(22) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 6258-8987

(23) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 5258-8987

(25) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 3258-8987

(24) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 2 258-8987

(26) VALVE GPMODULATINGXMSSN HYD. CONTROLCLUTCH 1258-8987

(28) VALVE GPRELIEF,T/C INLET126-7174

(29) VALVE GPRELIEF,T/C OUTLET9W-7403

(30) VALVE GPRELIEF,TRANSMISSIONHYDR. CONTROL279-2539

(27) VALVE GPRELIEF,LUBE,TRANSMISSION OIL6T-3340

XMSNSCAVENGE

T/CCHARGE

XMSNCHARGE

XMSNLUBE

CLUTCH 1

CLUTCH 2

CLUTCH 3

CLUTCH 5

CLUTCH 6

CLUTCH 4

F8

E8

D8

C8

B8

A8

F7

E7

D7

C7

B7

A7

F6

E6

D6

C6

B6

A6

F5

E5

D5

C5

B5

A5

F4

E4

D4

C4

B4

A4

F3

E3

D3

C3

B3

A3

F2

E2

D2

C2

B2

A2

F1

E1

D1

C1

B1

A1

Page 8: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

©2009 Caterpillar, All Rights Reserved

TOP VIEW OF POWERTRAIN

Page 9: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

TRANSMISSION - LEFT AND RIGHT SIDE

RIGHT SIDE OF TRANSMISSIONLEFT SIDE OF TRANSMISSION

P2

P1L116 1510

65

1

Page 10: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

TOP OF TRANSMISSION - CONTROL BOX

R2

R1 C6

C5

C4 C3

C2 C1

30

27

26

2524

23

22 21

14

Page 11: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

LEFT SIDE OF TORQUE CONVERTOR/FRAME

4 3 2

Page 12: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

LEFT SIDE OF TORQUE CONVERTOR

T2

LC

29

20

18

17

13

12

11

9

8

Page 13: 1 Schematic Features Page - Diagramasde.comdiagramas.diagramasde.com/otros/793F power train.pdf · 2012. 5. 2. · 793F Off-Highway Truck SSP1-UP ©2009 Caterpillar, All Rights

2009 Caterpillar, All Rights Reserved©

RIGHT SIDE OF TORQUE CONVERTOR

T1

28

19

7