1 Technical Report NREL/TP October 2008 Controlled Hydrogen Fleet Infrastructure Demonstration and Validation Project Fall 2008 Composite Data Products Final Version September 24, 2008 Keith Wipke, Sam Sprik, Jennifer Kurtz, and Todd Ramsden 2 Disclaimer and Government License This work has been authored by Midwest Research Institute (MRI) under Contract No. DE-AC36- 99GO10337 with the U.S. Department of Energy (the DOE). The United States Government (the Government) retains and the publisher, by accepting the work for publication, acknowledges that the Government retains a non-exclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this work, or allow others to do so, for Government purposes. Neither MRI, the DOE, the Government, nor any other agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe any privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the Government or any agency thereof. The views and opinions of the authors and/or presenters expressed herein do not necessarily state or reflect those of MRI, the DOE, the Government, or any agency thereof. 3 Controlled Hydrogen Fleet and Infrastructure Demonstration and Validation Project Fall 2008 Composite Data Products September 24, 2008 (Final) Keith Wipke, Sam Sprik, Jennifer Kurtz, Todd Ramsden 4 CDP#1: Hours Accumulated and Projected Hours to 10% Stack Voltage Degradation 5 CDP#2: Vehicle Range 6 CDP#6: Fuel Economy 7 CDP#8: FC System Efficiency 8 CDP#9: Safety Reports Vehicles 9 CDP#10: Storage Weight % Hydrogen 10 CDP#11: Volumetric Capacity of H2 Storage 11 CDP#12: Vehicle Hydrogen Tank Cycle Life 12 CDP#13: On-Site Hydrogen Production Efficiency 13 CDP#18: Refueling Rates 14 CDP#20: Safety Reports Infrastructure 15 CDP#21: Range of Ambient Temperature During Vehicle Operation 16 CDP#22: Vehicle Operating Hours 17 CDP#23: Vehicles vs. Miles Traveled 18 CDP#24: Cumulative Vehicle Miles Traveled 19 CDP#25: Vehicle H2 Storage Technologies 20 CDP#26: Cumulative H2 Produced or Dispensed 21 CDP#27: Hydrogen Quality Index 22 CDP #28: Hydrogen Impurities 23 CDP#28 Supplemental: Hydrogen Impurities by Year and Production Method (This slide contains 18 graphs (1 for each constituent): view in slide-show mode) 24 CDP#29: Fueling Rates Communication and Non-Communication Fills 25 CDP#30: Infrastructure Maintenance 26 CDP#31: Number of Reporting Stations 27 CDP#32: Infrastructure Hydrogen Production Methods 28 CDP#33: Percentage of Theoretical Range Traveled Between Refuelings 29 CDP#34: Effective Vehicle Range 30 CDP#35: Average Refuelings Between Infrastructure Safety Reports 31 CDP#36: Type of Infrastructure Safety Report By Quarter 32 CDP#37: Primary Factors of Infrastructure Safety Reports 33 CDP#38: Refueling Times 34 CDP#39: Refueling Amounts 35 CDP#40: H2 Tank Level at Refueling 36 CDP#41: Refueling Tank Levels - Medians 37 CDP#42: Refueling by Time of Day 38 CDP#43: Refueling by Day of Week 39 CDP#44: Driving Start Time Day 40 CDP#45: Driving by Day of Week 41 CDP#46: Fuel Cell System Operating Power 42 CDP#47: Trip Length 43 CDP#48: Primary Factors Affecting Learning Demo Fleet Fuel Cell Degradation 44 CDP#49: Primary Factors Affecting Learning Demo Team Fuel Cell Degradation 45 CDP#50: Refueling by Time of Night 46 CDP#51: Driving Start Time Night 47 CDP#52: Refueling Data by Year 48 CDP#53: Fuel Cell System Energy within Power Levels 49 CDP#54: Time Between Trips 50 CDP#55: Fuel Cell System Energy 51 CDP#56: Daily Driving Distance 52 CDP#57: H2 Storage System Mass and Volume Breakdown 53 CDP#58: Fuel Cell System Power Density 54 CDP#59: Fuel Cell System Specific Power 55 CDP#60: On-Site Hydrogen Production Efficiency vs. Capacity Utilization 56 CDP#61: Refueling Station Compressor Efficiency 57 CDP#62: Learning Demonstration Vehicle Greenhouse Gas Emissions