1 turning brake drums n introduction and pre-checks n lab demonstration n lab student practice --...

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1 Turning Brake Drums Turning Brake Drums Introduction and pre-checks Introduction and pre-checks Lab demonstration Lab demonstration Lab student practice -- Lab student practice -- turning drums turning drums Classroom wrap-up Classroom wrap-up

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Page 1: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Turning Brake DrumsTurning Brake Drums

Introduction and pre-checksIntroduction and pre-checks Lab demonstrationLab demonstration Lab student practice -- turning Lab student practice -- turning

drumsdrums Classroom wrap-upClassroom wrap-up

Page 2: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Cracked brake drumCracked brake drum

Page 3: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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ScoringScoring

Page 4: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Hard spotsHard spots

Page 5: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Grease-stainedGrease-stained

Page 6: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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High-heat conditionsHigh-heat conditions

Page 7: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Heat checkingHeat checking

Page 8: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Out-of-roundOut-of-round

Page 9: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Rule of thumb for turning Rule of thumb for turning drum:drum:

““Only turn if major imperfections or Only turn if major imperfections or out-of-round condition.”out-of-round condition.”

Page 10: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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The four prechecks:The four prechecks:

Page 11: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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The four prechecks:The four prechecks:

CracksCracks

Page 12: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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The four prechecks:The four prechecks:

CracksCracks

ScoringScoring

Page 13: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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The four prechecks:The four prechecks:

CracksCracks

ScoringScoring

Hard sportsHard sports

Page 14: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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The four prechecks:The four prechecks:

CracksCracks

ScoringScoring

Hard spotsHard spots

Drum max Drum max diameterdiameter

Page 15: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Parts of brake drum latheParts of brake drum lathe

ArborArbor

Page 16: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Parts of brake drum latheParts of brake drum lathe

ArborArbor Adapter cups and conesAdapter cups and cones

Page 17: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Parts of brake drum latheParts of brake drum lathe

ArborArbor Adapter cups and conesAdapter cups and cones Special bearing race adaptersSpecial bearing race adapters

Page 18: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Parts of brake drum latheParts of brake drum lathe

ArborArbor Adapter cups and conesAdapter cups and cones Special bearing race adaptersSpecial bearing race adapters Carbide cutting bitCarbide cutting bit

Page 19: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Mounting the brake drumMounting the brake drum

Correct adaptersCorrect adapters

Page 20: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Mounting a brake drumMounting a brake drum

Correct adaptersCorrect adapters Rubber-centered sleeveRubber-centered sleeve

Page 21: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Mounting a brake drumMounting a brake drum

Correct adaptersCorrect adapters Rubber-centered sleeveRubber-centered sleeve Silencing bandSilencing band

Page 22: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Surfacing the drumSurfacing the drum

Light glaze? Use #80-grit Light glaze? Use #80-grit sandpapersandpaper

Page 23: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Surfacing the drumSurfacing the drum

Light glaze? Use #80-grit Light glaze? Use #80-grit sandpapersandpaper

Remove as little as possibleRemove as little as possible

Page 24: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Surfacing the drumSurfacing the drum

Light glaze? Use #80-grit Light glaze? Use #80-grit sandpapersandpaper

Remove as little as possibleRemove as little as possible

Two cuts: ‘Rough’ followed by Two cuts: ‘Rough’ followed by ‘finish’‘finish’

Page 25: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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Surfacing the drumSurfacing the drum

Light glaze? Use #80-grit sandpaperLight glaze? Use #80-grit sandpaper

Remove as little as possibleRemove as little as possible

Two cuts: ‘Rough’ followed by ‘finish’Two cuts: ‘Rough’ followed by ‘finish’

#80-grit sandpaper final finish#80-grit sandpaper final finish

Page 26: 1 Turning Brake Drums n Introduction and pre-checks n Lab demonstration n Lab student practice -- turning drums n Classroom wrap-up

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What’s next?What’s next?

Continue on brake technologyContinue on brake technology

Prepare for ASE certificationPrepare for ASE certification

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