100 Ton Air Pow'r-Riser Models

ADivisionOfTempleton, Kenly& Co., Inc.

2525 Gardner Road . Broadview, Il. 60155 . (800)323-9114 . www.tksimplex.com

Operating and Part Identification ManualFor all 100 Ton Air Pow'r-Riser ModelsReference # 54119Revison C08/2006

How to Identify Parts

for Your Model.100 Ton Air

Pow'r-Riser Models

Valve Sub-assemblies

See Page 14-16

Pump Sub-assemblies

and Sub-components

See Page 7-13

Note: This illustration is for reference only.

The appearance of your unit may differ from

the unit shown.

P.R Basic Assembly

See Page 5, 6

Handle Assembly

See Page 18

Components used

in jacks

See Page 3, 4

Manifold Sub-

assemblies

See Page 17

Pendant

See Page 19

2

Common components

used in Jack100 Ton Air

Pow'r-Riser Models

NOTE: This illustration is for reference

only. The appearance of your unit

may differ from unit shown.

50

3

Common components used in Jack

100 Ton AirPow'r-Riser Models

ITEM # DESCRIPTION JAS10026 JAS10037 JA10026 JA10037 QTY.00.1MSACISAB62001RP1000.1RPT001MSABUSPMUP20

03 MALE ELBOW 3/8-3/8 40085 40085 40085 40085 1.0004 OIL RYKON MV BULK 18129 18129 18129 18129 5.0005 LOAD CAP PR LONG STM 42208 42208 42208 42208 1.0006 TIRE AND RIM ASM 41944 41944 41944 41944 2.0007 AIR TUBING POWR RISE 41779 41779 41779 41779 1.0008 PLUG HEX O-RING 88743 88743 88743 88743 1.00

00.1MSAELDNAH9000.196458964589645896458TEKSAG0100.1.MSAEBUL/RETLIF11

12 SQUARE HOLE PLUG PR 43021 N/A 43021 N/A 2.0013 ELBOW MALE PIPE 86243 86243 86244 86244 1.0014 JAS10026 MODEL LABEL 42442 42444 42531 42531 1.00

00.1A/NA/NRIATNADNEPROTOM5116 100 TON CAPACITY LBL 42531 42531 42439 42441 1.00

00.1A/N563245691456914ESOH8119 DECAL,WARNING-PWR.RI 89292 89292 89292 89292 1.0020 SCREW 1/4-20X3/4 S.T 69249 69249 69249 69249 12.0021 HEX LOCK NUT 1"-8 46053 46053 46053 46053 2.0023 BREATHER VENT 69264 69264 69264 69264 1.0024 HANGR 100T 10" LK RG N/A 42504 41979 42412 1.0025 SHCS #10-32 X 1/2" SS N/A 42552 42363 N/A 4.0026 LOCKWASHER #10 N/A 93940 93942 N/A 4.0027 SCREW 1/4-20X1" S.T 86095 86095 41983 41983 2.0028 1/8 SWIVEL TEE 42968 42968 N/A N/A 2.0029 INLINE AIR VALVE 44244 44244 N/A N/A 1.0030 1/4" ADAPTER 42965 42965 N/A N/A 1.0031 TUBE 10026 41979 42412 N/A N/A 1.0032 LIFTING BAR 24" P R 42358 N/A 42358 N/A 1.0034 HCS 5/16-18X1.25 PLT 42363 N/A N/A N/A 4.0035 LOCK WASHER 5/16 93942 N/A N/A N/A 4.0036 SCREW SHOULDER 41983 41983 N/A N/A 1.0037 SIMPLEX LOGO LARGE 89967 89967 89967 89967 1.0038 SIMPLEX LOGO 88186 N/A 88186 N/A 3.0039 S-HOOK PENDANT 42367 42367 N/A N/A 1.0041 SHUTTLE VALVE 44245 44245 N/A N/A 1.0042 HOSE 3/16 10.5LG 43099 43099 N/A N/A 1.0043 HOSE 3/16" 12.25LG 43098 43098 N/A N/A 1.0044 REDUCER 1/4"-1/8" 42667 42667 N/A N/A 2.0045 1/8" STREET ELBOW 42966 42966 N/A N/A 1.0046 ELBOW 1/4 90DEG STRT 18970 18970 N/A N/A 2.0047 1/2"STRAIGHT SWIVEL 42967 42967 N/A N/A 1.0048 LOWER WELDMENT 4" PR 41598 41598 41598 41598 1.0049 SHCS 3/8-16 X 2 1/2 93599 93599 93599 93599 2.00

SEE PAGE 19

SEE PAGE 5-6SEE PAGE 7

SEE PAGE 18

SEE PAGE 12

50 MUFFLER 56028096 56028096 56028096 56028096 1.00

4

ITEM

Common components used in Jack

100 Ton AirPow'r-Riser Models

(41939, 42408)P.R. BASIC ASM

5

90-100

Common components

used in Jack100 Ton Air

Pow'r-Riser Models

(41939, 42408)

P.R. BASIC ASM

JA10026 JAS10026 JA10037 JAS10037ITEM # DESCRIPTION 41939 41939 42408 42408 QTY.

01 HOUSING MACH'G P.R. 41886 41886 41886 41886 1.0004 100 TON CYL ASM 41917 41917 42430 42430 1.0005 JAM NUT 85477 85477 85477 85477 2.0006 OC VALVE / HOSES 1.0007 LOCK WASHER 5/8 93947 93947 93947 93947 6.0008 SHCS 5/8-11 X 1.5 LG 93605 93605 93605 93605 6.0009 BASE PR 100T 41941 41941 41941 41941 1.0010 SCREEN - 2" NIPPLE 89754 89754 89754 89754 1.0013 RUBBER BALL 3/8" 70 44968 44968 44968 44968 2.0014 1/4 SOC PIPE PLUG 93950 93950 93950 93950 1.0015 GASKET ADAPTER * * * * 1.0016 AXLE SHAFT POW'R RISER 41948 41948 41948 41948 2.0017 ADAPTER O.C. VALV 41942 41942 41942 41942 1.0018 PR BASE PIN 42275 42275 42275 42275 2.0019 ACORN NUT 5/8-11 42263 42263 42263 42263 1.0020 RING 100 TON 41940 41940 41940 41940 1.0021 O-RING 6 3/4 X 7 1/4 * * * * 1.0022 O-RING 9" X 9 1/2 - * * * 1.0023 GASKET BASE POW'R RISER * * * * 1.0024 O-RING POWER RISER * * * * 1.0025 MAGNET 66021 66021 66021 66021 1.0027 O-RING 6" X 6 1/4 * * * * 1.00

PACKING KIT (* = COMPONENTS) 54411 54411 54411 54411 1.00

SEE PAGE 13

6

Motor Sub Assembly100 Ton Air

Pow'r-Riser Models

JAS10026 JAS10037 JA10026 JA10037ITEM # DESCRIPTION 41976 41976 69746 69746 QTY.

01 PUMP ASM 4P AIR 1.0002 GASKET-MOTOR 66012 66012 66012 66012 1.0003 GASKET-PUMP @ MOTOR 68231 68231 68231 68231 1.0004 GASKET-PUMP @ VALVE 68551 68551 68551 68551 1.0005 PR COVER PLATE 42254 42254 42254 42254 1.0006 * AIR MOTOR 8AMNRV28A 85501 85501 85501 85501 1.0007 PIN,DOWEL 3/16 1 . 69026 69026 69026 69026 1.0008 SHCS 3/8-16X1-1/4 93596 93596 93596 93596 2.0009 MANIFOLD ASM NPR 1.0010 SHCS 3/8-16X1 1/2 86184 86184 86184 86184 3.0011 LOCKING VLVE W/REL 42480 42480 42480 42480 1.0012 VALVE SUB. ASM.AIR 1.0013 SHCS 3/8-16 X 9" LG 42737 42737 42383 42383 4.0014 ADAPTER ASSY. 68963 68963 68963 68963 1.0015 NIPPLE 1/4NPT X 1.5L 69442 69442 69442 69442 1.0016 PIPE COUPLING 1/4 80241 80241 80241 80241 1.0017 FILTER BLOCK ASM 1.0018 ROLL PIN 1/8X3/8 LG 561604 561604 561604 561604 1.00

SEE PAGE 8-9

SEE PAGE 17

SEE PAGE 14-16

SEE PAGE 11

Note: (* = Rebuild Air Motor Kit ) Part # 6028099 applies to all models.

7

(69445) PUMP ASM

Sub Pump Assembly100 Ton Air

Pow'r-Riser Models

8

Sub Pump Assembly100 Ton Electric

Pow'r-Riser Models

(69445) PART LIST ITEM # DESCRIPTION PART # QTY.01 PUMP BODY 4 PISTON 44917 1.0002 BEARING, ROLLER 68360 1.0003 THRUST BEARING 66033 1.0004 THRUST WASHER 66474 2.0005 SHAFT-ECC ASM 7/8" SEE PAGE 10 1.0006 THRUST BEARING 66106 1.0007 THRUST WASHER 66108 2.0008 ADAPTER-SHAFT ASM 1.0009 O-RING 1 7/8X2" URE 56020322 2.0010 RETAINING RING 68978 1.0011 ADAPTER-.210 PISTON 68915 1.0012 PISTON-.210 DIA 68830 1.0013 SPRING, PISTON 68340 1.0014 BALL STOP 68810 1.0015 1/4 SOC PIPE PLUG 93950 1.0016 UNLOADING PISTON ASSEMBLY 1.0017 BALL RETAINER 66043 1.0018 BALL 1/8" 90906 7.0019 INTAKE SEAT 66046 1.0020 TUBE ASM 68851 1.0021 BALL 5/16" 91701 2.0022 UNLOADING SPRING 43671 1.0023 SET SCREW UNLOADING VALVE 43674 1.0024 HEX NUT UNLOADING VALVE 43675 1.0025 1/16 SOC PIPE PLUG 97641 2.0026 PLATE-CENTER .375 68855 1.0027 PLATE-BOTTOM 68849 1.0028 GEAR-PUMP .375 68896 2.0029 SHAFT-IDLER 68850 1.0030 SCREEN 68884 1.0031 TUBE-GUIDE .22 68922 2.0032 SHCS 1/4-28 X 1 1/2 89148 1.0035 SPRING 68225 1.0036 ROLL PIN 1/8X15/16 81332 1.0037 SCREW, BALL STOP 68226 1.0038 GASKET 25/64X19/32 85726 2.0040 SHCS 1/4-28 X 1 3/4 68255 4.0041 TUBE RETURN 68569 1.0042 SHAFT ADP BACKUP WAS 69513 2.0043 SPRING 66042 1.0044 BEARING 68891 3.0045 RING-RETAINING 68892 1.0046 PIPE PLUG 1/8" FLUSH 81093 3.0047 SEAT - EXT RELIEF 68004 1.0048 CONE - EXT RELIEF 68003 1.0049 SPRING - RELIEF VALVE 66085 1.0050 RELIEF VALVE ADJUSTING SCREW 66083 1.0052 SPRING CAP UNLOADING VALVE 43673 1.0053 PISTON BLK .210 SEE PAGE 11 .3.0054 SHCS 5/16-24 X 1.75 69392 6.0055 SHCS 5/16-24 X 5/8 82687 6.00

SEE PAGE 10

SEE PAGE 10

9

Sub Component

Assemblies100 Ton Air

Pow'r-Riser Models

ITEM # DESCRIPTION PART # QTY.01 ADAPTER SHAFT 68912 1.0002 BEARING 66030 1.0003 SEAL 68901 1.00

ITEM # DESCRIPTION PART # QTY.01 UNLOAD PISTON 43765 1.0002 O RING 5602009 1.0003 BACK-UP WASHER 43768 1.0004 ROLL PIN 43686 1.00

ITEM # DESCRIPTION PART # QTY.01 ECCENTRIC SHAFT 68907 1.0002 ECC ASM 68818 1.0003 BEARING WASHER 69475 2.0004 RET. RING 67863 1.0005 BALL 90548 1.00

(68829) ADAPT-SHAFT ASM.

(43766) UNLOAD. PISTON ASM.

(68906) ECCENTRIC SHAFT ASM.

(68818) ECC ASM.

ITEM # DESCRIPTION PART # QTY.01 RING-ECC 68913 1.0002 BRG-SLEEVE 68060 1.00

ITEM # DESCRIPTION PART # QTY.01 VALVE ADAPTER 2.0002 B-U RING 65881 2.0003 VALVE ADAPTER 1.00

(68963) ADAPTER ASM.

88073

5602012

10

ITEM PART # DESCRIPTION QTY01 69546 FILTER BLOCK MACH. 1.0002 69670 OIL FILTER POWR PUMP 1.0003 69144 ADAPTER FILTER 1.0004 93950 1/4 SOC PIPE PLUG 2.0005 56020112 O-RING 5/16X7/16 URE 4.0006 5602008 O-RING 3/16X5/16 1.00

Sub component

Assemblies100 Ton Air

Pow'r-Riser Models

(69740U) FILTER BLK. ASM

(68832) PISTON BLK.

ITEM # DESCRIPTION PART # QTY.02 BALL 1/8" 90906 2.0003 SPRING 66042 1.0004 BALL STOP 68810 1.0005 BALL RETAINER 66043 1.0006 INTAKE SEAT 66046 1.0007 GASKET 29/64 X 5/8 86269 1.0008 SCREW 68825 1.0008 ADAPTER ASSY. 68970 1.0009 GASKET 25/64X19/32 85726 1.0010 ADAPTER-.210 PISTON 68915 1.0011 SPRING, PISTON 68340 1.0012 PISTON-.210 DIA 68830 1.0014 O-RING 3/16X5/16 5602008 1.0015 PIPE PLUG 1/8" FLUSH 81093 1.00

11

Sub Component

Assemblies 100 Ton Air

Pow'r-Riser Models

(41762, 42783)

FILTER/LUBE ASM

JA10026 JA10037 JAS10026 JAS10037ITEM # DESCRIPTION 41762 41762 42783 42783 QTY.

01 AIR FILTER 86241 86241 86241 86241 1.0002 AIR LUBRICATOR 86242 86242 86242 86242 1.0003 PIPE NIPPLE 87320 87320 87320 87320 1.0004 BRCKT/NIPPLE WELDMT 42511 42511 42511 42511 1.0005 SWIVEL MALE 1/2 NPTF 41763 41763 41763 41763 1.0006 AIR VALVE 85851 85851 85851 85851 1.0007 MALE RUN TEE 1/2 N/A N/A 42378 42378 1.0008 PIPE ADP 1/2-1/8 N/A N/A 42377 42377 1.0009 SWIVEL ADP 1/8 90 N/A N/A 42380 42380 1.0010 STREET ELBOW N/A N/A 86244 86244 1.0011 CAUTION DECAL 88111 88111 88111 88111 1.00

12

Sub Component

Assemblies 100 Ton Air

Pow'r-Riser Models

(42353) OC VALVE ASM

(41917, 42430)

CYLINDER ASM

ITEM # DESCRIPTION 42353 QTY.00 BALL 7/16" 94414 1.0001 O.C. VLVE ASM NEW PR 69522M 1.0002 ELBOW 1/4 90DEG STRT 18970 1.0003 ELBOW 1/4-3/8 90STRT 42352 1.0004 GASKET-PLUG 68183 2.0005 HOSE 1/4X17 NEW PR 42354 2.0006 PIPE PLUG 3/8" FLUSH 84084 1.00

JA10026 JA10037JAS10026 JAS10037

ITEM # DESCRIPTION 41917 42430 QTY.01 100 TON BODY WELDM'T 41918 42429 1.0002 P-R PISTON ROD ASM 41921 42427 1.0003 P-R HEAD GLAND 41924 41924 1.0004 T-SEAL ROD 4" DIA. * * 1.0005 T-SEAL PISTON 5 1/4" * * 1.0006 WIPER 4" ROD DIA * * 1.0007 O-RING 5" X 5 1/4 * * 1.0008 B-U WASHER * * 1.0009 RING 41925 41925 1.0010 SWIVEL EYE BOLT 1/2 N/A 43308 1.0011 WASHER EYEBOLT N/A 44888 1.0012 O-RING FACE SEAL PLUG 45664 45664 1.0013 ELBOW 3/8 NPT-O-RING 44865 45666 1.00

54401 54401 1.00PACKING LIST (* = COMPONENTS)

13

(69101) 4 WAY MANUAL

PART#ITEM # DESCRIPTION 4 WAY VAL QTY.

01 VALVE ROTOR 43762 1.002 O-RING 56020112 4.0003 SUBPLATE- VALVE 68180 1.0004 O-RING 5602225 1.0005 THRUST WASHER 68026 2.0006 THRUST BEARING 68155 1.0007 O-RING 5602012 1.0008 UPPER VALVE BLOCK 69135 1.0009 DRIVE LOK PIN 93804 1.0010 O-RING 5602011 3.0011 WASHER 65882 3.0012 SHEAR SEAL 68029 1.0013 SPRING WASHER 68028 3.0014 DETENT SPRING 68025 1.0015 BALL 92549 1.0016 VALVE HANDLE 69091 1.0017 SCREW 44595 1.0018 SCREW 85317 2.00NS SCREW 93598 4.0020 O-RING 5602008 1.0021 SHEAR SEAL 68181 2.0022 LOCKWASHER Y0010765 1.00

NS=NOT SHOWN

Valve Sub Assemblies100 Ton Air

Pow'r-Riser Models

14

Valve Sub Assemblies100 Ton Air

Pow'r-Riser Models

(41949) 3P4WM VLV. ASM.AIR

ITEM # DESCRIPTION PART # QTY.01 VALVE ASSEMBLY TC 68710 1.0002 AIR CYL ASM PAGE 17 2.0003 COVER, VALVE 68388 1.0004 GASKET CVR 68389 1.0005 SPRING 68711 2.0006 O-RING 5/16X7/16 56020112 4.0007 SCREW, 98250 4.0008 SHCS #10-24 X 3.25" 41959 8.00

(68710) VALVE ASM TC.

ITEM# DESCRIPTION QTY.01 BODY-VALVE 68708 1.0002 SLIDER 68709 1.0003 BALL 90548 1.0004 SCREW 40254 1.0006 O-RING 5602009 3.0007 BACK UP WASHER 68391 3.0008 SHEAR SEAL 68383 3.0009 SPRING 68384 3.0010 O-RING 5602038 1.0011 BEARING,ROLLER 68385 4.0012 PIN BEARING 68390 2.0013 1/16 PIPE PLUG-FLUSH 40049 1.0014 SCREW 68264 2.00NS PLATE-TOP 68381 1.0017 O-RING 5602008 1.0018 ROLL PIN 69636 2.00

PART#

15

ITEM # DESCRIPTION PART # QTY01 LOCK VLVE BDY-RELIEF 42307 1.0002 SPOOL PISTON PR LCK 42727 1.0003 BU-WASHER 8-106 5608106 2.0004 O-RING 3/16X3/8 5602106 1.0005 SEAT 68590 1.0006 BALL 9/32" 92526 1.0007 PLUG-ADAPT P.R. LOCK 69508 1.0008 GASKET-PLUG 68183 1.0009 O-RING 1/4X3/8 URETH 56020102 3.0010 O-RING 5/8X3/4 URETH 56020162 1.0011 COMPRESSION SPRING 68870 1.0012 PLUG SAE #4 68258 1.0013 PIPE PLUG 3/8" FLUSH 84084 1.0014 SPRING EYELET LOCK 69870 1.0015 SEAT - EXT RELIEF 68004 1.0016 CONE - EXT RELIEF 68003 1.0017 SPRING - RELIEF VALVE 66085 1.0018 RELIEF VALVE ADJUSTING SCREW 66083 1.0019 1/16 PIPE PLUG-FLUSH 40049 3.0020 SCREEN O.C. VALVE 69518 1.0021 SPRING OC VLV SCREEN 42423 1.0022 SCREEN CAP 69517 1.0023 PIPE PLUG 1/4" FLUSH 82552 1.0024 WASHER PR LOCK BLOCK 42726 1.0025 COMPRESSION SPRING 68871 1.00

Valve Sub Assemblies100 Ton Air

Pow'r-Riser Models

(42480) LOCKING VALVE W/ RELIEF

16

ITEM PART # DESCRIPTION QTY

01 69429 MANIFOLD POWR'RISER 1.00

02 40049 1/16 PIPE PLUG-FLUSH 2.00

03 81093 PIPE PLUG 1/8" FLUSH 1.00

04 89698 MALE ELBOW 3/8-1/4 1.00

05 41964 SWIVEL FITTING 2.00

06 69510 GASKET,VALVE POWR'RS 1.00

07 45664 O-RING FACE SEAL PLUG 1.00

08 45663 O-RING FACE TUBE FITTING 1/4NPTF 1.00

Manifold Assembly 100 Ton Air

Pow'r-Riser Models

(69749) MANIFOLD ASM

ITEM # DESCRIPTION PART # QTY.

01 BODY AIR CYL 42744 1.00

02 O-RING 1/8 X 1/4 5602006 1.00

03 O RING 1/4X3/8 5602010 1.00

04 AIR CYLINDER PISTON 42747 1.00

05 SPRING AIR CYL 42749 1.00

06 BACK-UP WASHER 5608006 1.00

07 END CAP 41956 1.00

08 O-RING 1 1/16X1 3/16 5602023 1.00

09 SEAL 68497 1.00

10 O-RING 11/16X13/16 5602017 1.00

11 O-RING SAE PORT #10 5603910 1.00

12 PUSH PIN AIR VALVE 42746 1.00

13 OVERRIDE PIN 41958 1.00

14 E-RING 1/4" SHAFT 42750 1.00

15 SPRING PLATE AIR VLV 42748 1.00

(41954) AIR CYL. ASM.

17

ITEM PART # DESCRIPTION QTY01 41595 UPPER WELDMENT 1.0003 42368 HANDLE LOCK LEVER 1.0004 41600 SLEEVE 1.0005 41601 HANDLE ROD 1.0006 41602 SPRING .656 X 9.50 1.0007 41613 E-RING .8/.82 X .042 1.0008 41614 WASHER 9/16ID X 3/32 1.0009 42497 ROLL PIN 5/32 X 7/8 1.0011 88429 WASHER SS 1/4" 4.0012 42340 PIN RING 4.0013 42338 PIN HANDLE LEVER 2.00

Upper Handle

Assembley 100 Ton Air

Pow'r-Riser Models

(41961) UPPER HANDLE ASM

18

(41950) MOTOR PENDANT

Pendant Control Devices100 Ton Air

Pow'r-Riser Models

ITEM # DESCRIPTION PART # QTY.01 PENDANT BODY 41968 1.0002 BLOCK AIR PENDENT 41969 1.0003 CARTRIDGE-AIR 41963 2.0004 SWIVEL ADP 1/8 42381 3.0005 BALL 5/32 6069613 3.0006 RETAINING-RING 68808 2.0007 CARTRIDGE CAP 41970 2.00

19