4.2 u dy cho driver

A. Loi 3 pha hn hp HB-B3C

UD Chiu quay step motor CCW COM +12V CP Xung bc CP A Chn 1 ca Jack cm step motor B Chn 3 ca Jack cm step motor C Chn 5 ca Jack cm step motor AC220 Ngun in AC220 Ngun in

B. Loi 3 pha cm ng BD-36N

CTY TNHH LINH MAULINH MAU CO., Ltd

: 84 . 8 . 2 966 000 - 84 . 8 . 2 966 111 : 84 . 8 . 2 966 123105 Xuan Hong F12 Q Tan Bnh TP. HCM

: linhmau@linhmau.comWebsite: www.linhmau.com

HNG DN S DNG

B IU KHIN V TR XC 2005

RigourII Ver4.0

H thng sn xut ph hp vi tiu chun quc t ISO9001:2000

CP SA A1

A2

B1

B2

C1

C2

CP/SA Xung bc A1 Chn 1 step motor CW/SB Chiu quay step motor A2 Chn 2 step motor En/SC 12GND B1 Chn 3 step motor +5 12V B2 Chn 4 step motor 220V Ngun in C1 Chn 5 step motor 220V Ngun in C2 Chn 6 step motor

CW SB

En SC +5

C. Loi 2 pha hn hp HB-B2H

CW (CP) C W (CP) Xung bc CP CCW (UP/DN) C CW (UP/DN) Chiu quay step motor CW

P, D P, D Reset COM COM +12V Input AL AL Output cnh bo A A Step motor A+ (Chn 1 Jack 5 chn) A A Step motor A- (Chn 2 Jack 5 chn) B B Step motor B+ (Chn 3 Jack 5 chn) B B Step motor B- (Chn 4 Jack 5 chn) AC220V AC220V Ngun in AC220V AC220V Ngun in

220V

220V

WF COM PD UD COM COM AL CP A B C AC220 AC220

HB-B3C

11

CHNG I GII THIU CHUNG

1.1 S LC SN PHM

B iu khin v tr XC2005 l hnh thc ci tin ca XC2001. Thit k c kho st k sao cho thch hp vi thi quen ca ngi s dng. Mu m, kch thc lp t, kt cu v cc chc nng u ra/ u vo vn thng nht vi XC2001. C thm phn kt ni vi servo motor, tn hiu input ca sensor mu th hai v thm nhiu phm nhp. Th t trong cc trm u dy v mu m vn nh c.

Cc thng s ci t n gin, ch cn lu 13 thng s thng dng. Cn cc thng s khc khng cn iu chnh th cho vo h thng. Mun thay i thng s, ch cn nhp trc tip con s v cng hay tr bng cch di chuyn v tr k t.

My ny dng xung k thut s c lp, nng cao chnh xc ca tn s khin cho motor ko nguyn liu (spindle motor) chy rt n nh vi tc cao. N cng thch hp vi my hai trc (motor hai bc hoc double servo motor). Ngoi ra, cn c th dng kiu iu khin bng hai sensor mu v trc lu ng.

My tng thch vi nhiu loi my v c th m rng thm (m khng cn thay i). Bn trong my tch hp 7 loi module c bn v 3 module la chn nn c th kt ni vi nhiu loi my khc. 1.2 Phn mm Rigour II

Rigour II l tn ca phn mm ca my iu khin v tr XC2005. Khi p dng, Rigour II c th thay i v m rng. y l nguyn tc chung ca phn mm.

c th nhn dng v truy tm, mi phin bn u phi c phn bit theo qui nh nh sau:

lch th s nh hng n phi hp c v in ca h thng, dn n thao tc sai v hiu sut thp. Hnh 5 cho bit yu cu lp t.

V tr A: V tr dao c ko liu. Phi ko liu xong

trc khi n v tr C. Nu khng my s ngng do vt tc. V tr ngng ca tt c ng tc ngng. Do qu

t m. V tr bt u

* Ghi ch Hiu chnh thng thng: i vi nhng li hoc nhng im khng hp

l th vic hiu chnh khng nh hng n cc chc nng iu khin. Hiu chnh phn ng dng: Khi cn thit phi hiu chnh nhng ng dng

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V tr B: n tnh nn trong thc t my c th ngng sau v tr B, lc ny dao ct v tr cao nht. Bin trc ca tn hiu tch bao (ca mt vi kiu my), tn hiu tch bao ht thi gian tr hon v bin sau ca chng khng lin quan n v tr.

V tr thp ca dao ct. V tr gii hn ca vic ko V tr C: liu. Bin trc ca tn hiu t l. Trong iu kin cho php, ko lui v tr C ti a c thi gian ca s ko liu di hn v nng cao c hiu sut.

V tr D: Bin trc ca tn hiu tch bao (ca mt vi kiu my), tn hiu tch bao ht thi gian tr hon v bin sau ca chng khng lin quan n v tr.

V tr E: Bin sau ca tn hiu t l. V tr bt u ko lui (loi my lui trc ko sau), qui trnh ko lui phi kt thc trc khi n v tr A k tip. Nu khng my s ngng do vt tc. Bin trc ca tn hiu thi kh (loi my khng 3 bin kn).

Bin sau c V tr F: a tn hiu thi kh. 4.1.2 Sensor chng kt liu

Khi chn thi gian = 0 th mc nhin khng s dng chc nng ny. Khi chn thi gian > 0 th chc nng ny hot ng. Trong thi gian ci t, phi th tn hiu chng kt liu hn 1 ln th h thng mi hot ng bnh thng c. Nu trong thi gian ny c tn hiu lin tc hoc khng c tn hiu lin tc th phi xem l ang b kt liu hay ang khng c liu, h thng c th t ng ngng. Bt lun l motor mt trc hoc hai trc th cng ch dng mt sensor chng kt liu a tn hiu v trm C1/C2.

Hnh 5 Lp t Hall sensor

Chiu quay

1

Rigour II Ver 1.0.0 Phn thay i ng dng* 0 hoc trng: phin bn gc S khc: bn ng dng c bit, s hiu iu chnh Hiu chnh thng thng* O: phin bn gc S khc: s hiu iu chnhS nng cp Tn phn mm

3.3 Cch u dy c bit th cc chc nng c th b thay i.

Xc nhn phin bn: Khi t hng, cn xc nh s hiu phin bn. Nu khng chng ti s cp phin bn chun. Khi khch hng hiu chnh ng dng no th phi xc nhn, s hiu phin bn s hin ln giao din vn hnh.

1.3 c tnh k thut chnh:

Bng 6 Bng u dy Gii thch Trm

A1 Tip im thng m motor chnh A2 Tip im thng m motor chnh A3 AC220V, L A4 AC220V, N

1. Ngun in: 220V AC 10% ; 50Hz/60Hz 2. Kch thc: 240mm (ngang) x 122mm (cao) x 110mm (su) hoc

304mm (ngang) x 138mm (cao) x 120mm (su) 3. Tn s xung: 200 9500 Hz 4. Hin th: LED, 4 ca s 5. Driver h tr: 2 trc

A5 Tip t. Nu thn my cha tip t th trng. A6 +24V A7 0V A8 0V A9 +12V

A10 +12V 6. Phn mm: Rigour II Ver 4.0

B1 Tn hiu ra ci, ni vi u dng ca ci. u +12V. B2

CHNG II THAO TC D phng B3 Output t l. Dng in A. 2.1 Mt bn phm B4 Output chuyn bi s 2 (hoc thi kh). Dng in 1A.

B5 - Hall - - Du hiu mu - Lu ng

Chy tch bao Sensor mu Xung GK1 GK2 GK3 GK4 GK5 Output chuyn bi s 1 (hoc thi kh). Dng in 1A. B6 Output tch bao. Dng in 1A. B7 Output xo tn hiu motor 2.

S xp S m Tc di

Hnh 1 Hin th khi vn hnh 2.1.1 Cc n bo hin th

phn bit tnh trng ang ci t v tnh trng ang vn hnh, d motor chnh ang chy hay ang ngng ta u gi l tnh trng ang vn hnh. Khi ang vn hnh th bn phm nh hnh 1. Cc n bo v ca s hin th tnh trng vn hnh v tin vn hnh. ngha ca n bo v thng s ca s nh sau:

Chy: Motor chnh chy/ngng. Chp: motor chnh vt tc. Tch bao: ng b vi tn hiu tch bao, cho bit ang tch bao. Du hiu mu: Sng: ang chn mu khi sn xut bao mu. Tt: ngng

chn mu khi sn xut bao trng. Khi motor chnh ngng, c php n phm Du hiu mu hiu chnh. Chp: Chc nng t kim sot, n phm T kim sot chn hoc tt chc nng ny.

Xung: cho bit Output CP1 v CP2, ang Click hoc ang ko nguyn liu.

GK1: cho bit Hall 1 ang vo. Sng: v tr t tnh (v tr A/C). Tt: V tr

2

B8 Output xo tn hiu motor 1. B9 CCW. Output tnh hiu chiu quay step motor/ servo motor.

B10 CP2. Output tn hiu xung step motor/ servo motor. B11 CP1. Output tn hiu xung step motor/ servo motor.

C1 Input sensor chng kt liu 1 (jam). C2 Input sensor chng kt liu 2 (jam). C3 Input Click lui ngoi vi. Chc nng tng ng vi Click lui

A + Click lui B. C4 Input Click lui ngoi vi. Chc nng tng ng vi Click lui

A + Click lui B. C5 Input RUN t xa. C6 Input STOP t xa. C7 GK4. Input sensor mu 2. C8 GK3. Input sensor mu 1. C9 GK2. Hall 2 Inputi vi 1 cm ng t.

C10 GK1. Hall 1 Inputi vi 2 cm ng t.

CHNG 4 LP T V IU CHNH 4.1 Lp t sensor 4.1.1 Hall sensor

c im quan trng ca Hall l n phi hp hot ng ca motor chnh v motor trc ko. Hot ng nh mt my phn chia thi gian, n phn nh chu k, pha v cc thng tin khc ca my c kh. Nu thng tin ny b sai

9

khng (v tr B/D). Khi m ti s P02, trong chu k k tip, motor trc ko khng ko liu v tr A v s ngng motor chnh tch bao v tr B. Sau thi gian tr hon P06 my s chy lai. 0001

Ngng tch bao, tr hon thi gian khi ng

GK2: cho bit Hall 2 ang vo. Sng: v tr t tnh (v tr E). Tt: V tr khng (v tr F).

GK3: cho bit Sensor mu 1 ang vo. Sau khi t kim sot, n phm Cc tnh 1 thay i cc tnh vo. Sng: ang chn mu. Tt: khng chn mu.

GK4: cho bit Sensor mu 2 ang vo. Sau khi t kim sot, n phm Cc tnh 2 thay i cc tnh vo. Sng: ang chn mu. Tt: khng chn mu. Khi dng driver 2 trc th sensor mu c tc dng (XC2005S).

Khi m ti s P02, trong chu k k tip, motor trc ko khng ko liu v tr A, v s ngng motor chnh tchbao v tr B. Khng chy lai.

Ngng tch bao, khng chy li.

0002

0003 My ct nhit

Khi m ti s P02, trong chu k k tip, motor trc ko v tr A thi lui mt khong C03, ngng ko liu trong thi gian tch bao (ct khng). Phn s chn P06 cho bit s ln ct khng. Khi ko liu tr li, khong b C03 l on c tn s cao.

0004 Thi lui trc mi cp nhit cho my ct

GK5: cho bit ang dng trc lu ng. Sau khi t kim sot, n phm Cc tnh 3 thay i cc tnh vo. Sng: trc lu ng ang v tr thp. Tt: v tr cao. Khi my 3 bin kn th sensor c tc dng (XC2005S).

:Mi chu k, sau khi n v tr E, thi lui 10 bc, khi ko liu on tn s cao, b 10 bc. Tch bao v ngng ng thi cho ct nhit.

S lng bao sn xut. S lng bao sn xut = S ln ko bi s chuyn.

: Khi s m mt xp th s m b xo v s xp tng thm 1.

Motor trc ko chy

3 bin kn 0005

ng b v tr A, motor trc ko A d tm du hiu mu GK3, motor trc ko B ngng v tr thp ca trc lu ng. Vic tch bao ging nh my ph thng. (Thng s ny ch dng cho XC2005S; A).

0006 Ni vi my cun

: Chiu di ca bao. Chiu di phi ko = chiu di bao bi s chuyn.

: S ln ko bao cho mi pht, cng l s ln lm vic ca motor chnh trong mi pht.

Khi ngng hoc tch bao, ko mt ln v tr sau cng A. Nhng thao tc khc cng ging nh 0002 Tch bao v khng khi ng.

2.2 Bn phm Bng 5 ngha ca cc phn chn thm cho my gim s ln n phm, phn ln cc phm trn bn phm u c thit

k c chc nng kp, ngha l vi iu kin khc nhau th chng c chc nng khc nhau. Xem ngha cc phm bng di y:

C01 Phn chn thm Gii thch

Chun b khi ng _ _ _ X

X=0trc tip khi ng motor chnh. X=1 Ko liu trc, sau mi chy m otor chnh.

_ _ X _ T ng iu chnh tn s

Bng 1 Gii thch chc nng cc phm X=0Np liu khng ty thuc motor chnh nhanh chm,

t ng thay i tc np liu. Tn phm ang vn hnh ang ci t

RUN Khi ng motor chnh. Khng dng. X=1Np liu ty thuc motor chnh nhanh chm, t

ng thay i tc np liu. STOP Ngng motor chnh. Hy b cc hiu chnh, tr li trng thi vn hnh.

SET Chuyn sang trng thi ci t. Lu cc thng s, tr S lng trc X=0Mt trc/ servo. li trng

thi vn hnh. _ X _ _ X=1Hai trc/ servo. Lun chuyn sang tham s k tip. PARAMETER Chuyn sang trng thi ci t. X _ _ _

Ct khng khi khi ng

X=0Khng c chc nng ct khng khi ng. X=1Computer cn c theo motor chnh sau khi khi

ng, ct khng hai nht, ti v tr np liu A. Ghi ch: Ch c XC2005S; A mi dng oc cho my 3 bin kn hoc my hai trc, cn XC2005D; B th khng. Nu ci t cng p th kt qu vn l my mt trc/ thng thng.

0/ CLEAR Xo k t thp/ k t cao ca s m/ s xp. S 0

1/ SELF TEST M/ ng chc nng t kim sot. S 1

Click motor trc ko B ti. (XC2005A, S) 2/ Click B S 2

Nu chn chc nng ct khng th phn chun b khi ng mc nhin l trc tip khi ng motor chnh.

3/ Click A Click motor trc ko A ti. S 3 4/ Du hiu

mu Hiu chnh sensor mu. S 4

8 3

theo. Nhng nu iu chnh P01 (bao gm o lng) s khng nh hng ti P00. Vi cc loi my khc, thng s P01 khng b nh hng.

Click motor trc ko B lui. (XC2005A, S gim s 5/ Click B m B) S 5

Click motor trc ko A lui. (XC2005A, S gim s m A) 6/ Click A S 6

Chiu di bao c th c ci t bng tay, cng c th o thc t bng cch dng du hiu mu d. Cch lm nh sau: Chn cch d theo du hiu mu v m chc nng t kim sot. n Click A hoc Click B lin tip 2 ln d du hiu mu. P00 (hoc P01) s c o.

7/ Cc tnh 3 i cc tnh ca sensor trc lu ng (GK5). S 7

8/ Cc tnh 2 i cc tnh ca sensor mu 2 (GK4). S 8

9/ Cc tnh 1 i cc tnh ca sensor mu 1 (GK3). S 9

2.2.1 Gii thch phm Click

Chc nng ca cc phm Click ty theo loi my. Xin xem c th bng 2.

D tm du hiu mu: Khi sn xut bao mu. Sau khi th phm Click ra, motor trc ko bt u d tm du hiu mu n khi chn c du hiu mu hoc khi n tip phm ny th mi ngng d tm.

o chiu di: Khi du hiu mu tc ng, m chc nng t kim sot, n phm lin tip hai ln phm Click A hoc phm Click B d tm du hiu mu, lc my bt u o chiu di ca bao.

Bng 2 Chc nng phm Click cho cc loi my khc nhau Loi my Tn phm Chc nng

Mt trc

Click A ti Click motor trc ko du hiu mu. ti/ ang dClick A lui Click motor trc ko lui/ th ra v ngng. Click t xa ti Tng ng vi Click A ti.

3.2.3 D du hiu mu (P03)/ B tr du hiu mu (C04)

Khi mc d du hiu mu Flw= 0, h thng s d du hiu mu khng gii hn cho n khi vt tc. Nu khng, h thng s d trong phm vi chn, ngoi phm vi ny, vic d tm s sai. Nu sai 3 ln lin tip th my s ngng.

Khi mc b tr du hiu mu Rpa= 0, th h thng s t ng cho mc b tr. Thng thng, mc b tr l 2 ln. c bit, khi mc d du hiu mu Flw= 0 th mc b tr du hiu mu Rpa s gi ti a= 99. Nu c hai mc ny u khc 0 th hai thng s ny s nh bng sau:

Click t xa lui Tng ng vi Click A lui.

Hai trc

Click A ti Click motor trc ko A ti/ ang d du hiu mu. Click B ti Click motor trc ko B ti/ ang d du hiu mu. Click A lui Click motor trc ko A lui/ Th ra v ngng. Click B lui Click lui motor trc ko B/ Th ra v ngng. Click t xa ti Tng ng vi Click A ti + Click B ti. Click t xa lui Tng ng vi Click A lui + Click B lui.

Ba bin kn

Click A ti Click motor trc ko A ti/ ang d du hiu mu, n khi trc lu ng n v tr thp.

Click B ti Click motor trc ko B ti, n khi trc lu ng n v tr thp.

Click A lui Click motor trc ko A lui, n khi trc lu ng n v tr thp.

Click B lui Click motor trc ko B lui, Th ra v ngng. Nu trc lu ng v tr cao, motor trc ko A s theo click lui cho n khi trc lu ng n v tr thp.

Click t xa ti Tng ng vi Click A ti. Click t xa lui Tng ng vi Click A lui.

4

3.2.4 Tn s max. (P04)/ Tn s ban u (P08)/ Tn s Click

(P09) Tn s ban u (P08) l tn s lc motor trc ko bt u chy hoc kt

thc. Tn s bt u cng thp th tc gia tc ban u cng chm. Chn tn s ban u thp (500Hz) th ng cong gia tc s thp hn. Nu c chiu di th th tn s m motor trc ko c th t ti gi l tn s max.. Nu khng th motor trc ko s ngng gia tc trc khi n im gia. Tn s cng cao th bnh qun gia tc cng cao nn on sau ca ng cong gia tc ch yu l do tn s max. quyt nh.

Khi mun d tm du hiu mu/ tr liu/ Click th dng tn s Click (P09).

3.2.5 Cc loi my

Bng 4 Cc loi my C00 Loi my Gii thch

0000 My ph thng

Khi m ti s P02 th tch bao. Trong thi gian tch bao, motor chnh khng ngng m vn tip tc np liu. Nu tch bao v tr B th c th ct khng mt nht. Chiu rng ca tn hiu tch bao bng phn na ca P06.

Chiu di ko liu chn Chiu di ko liu thc t

Mc b du hiu mu Rpa

Mc d tmdu hiu mu ngh: Mc b du hiu mu Rpa2

x Mc d tm du hiu mu Phm vi d tm du hiu mu

Hnh 3: Nguyn l d tm du hiu mu

7

2.2.2 S dng phm cc tnh Phi khi ng chc nng t kim sot trc khi thay i cc tnh. Khi

chn du hiu mu v n ch th sng th cc tnh mi ch chnh xc.

CHNG 3 IU CHNH CC THNG S 3.1 Hin th cc thng s

Mn hnh khi ci t ging nh Hnh 2. n bo GK5 cho bit ang m hay kha. Khi kho, ch c th iu chnh 6 thng s u (P00 P05). Mt khu gc khng hin th.

M kha

K hiu thng s Gi tr thng s gc

Tn thng s Gi tr thng s hin hnh

Hnh 2 Hin th khi ci t 3.2 ngha cc tham s

ngha cc thng s nh trong bng 3. P00P012 l cc tham s h thng. C00C07 l cc hng s h thng. Khi s dng, khng cn hoc t cn iu chnh cc thng s ny. Trong cc thng s, P06P13, C00C07 c bo v bng mt khu, ngi c quyn mi c iu chnh. 3.2.1 Mt khu (P05)

Mt khu dng giao quyn hn cho ngi vn hnh v phng cc thng s b iu chnh tri php. Khi cha m kha, ch c php iu chnh cc thng s P00P05. Bn thn mt khu cng c mt khu bo v. Ngha l phi nhp mt khu gc ri mi c thay i mt khu. Nu i mt khu thnh 1111 (ci t lc xut xng) th h thng s lun lun tnh trng m kha. C00C07 l hng s h thng. Mt khu ca chng l 9999. Sau khi nhp mt khu, h thng c duy tr n khi ngng hoc Reset ng thi mt khu c c gi tr n khi lu mt khu mi. Do , trnh mt mt khu hoc b iu chnh tri php, ngh sau khi ci t xong, n phm Reset. Nu qun mt khu, th phi hi nh sn xut.

Bng 3 ngha cc tham s K

hiu Tn Khong ci t Ch thch

P00 Len 59999 Chiu di ca bao. n v: mm. Xem chi tit 3.2.2. P01 Len 59999 Chiu di ca bao. Dng cho 2 trc. n v: mm. Xem chi tit 3.2.2.

5

P02 Pil 19999 S bao trong 1 xp. Khi 1 xp th s tch bao ra, tr v s 0, v s xp tng ln 1.

P03 Flw 060 D theo du hiu mu. n v: bc ca xung. D theo bc ln nht ca du hiu mu. Khi Flw=0, d khng gii hn ti khi vt tc. Xem chi tit 3.2.3.

P04 Pek 20009000 Tn s max. n v: Hz. Xem chi tit 3.2.4. P05 Cod S 4 k t Mt khu.Xem chi tit 3.2.1.

P06 Dof 0.29.9 Thi gian tr hon tch bao. n v 0.1 giy. Thi gian thc hin vic tch bao. P07 Dub 14 Bi s chuyn i. 1: khng bi chuyn. 2-4: Bi s chuyn. Xem bng 6 v hot ng Output. P08 Nep 2002000 Tn s ban u. n v: Hz. Xem chi tit 3.2.4. P09 Nep 2002000 Tn s Click. n v: Hz. Xem chi tit 3.2.4. P10 Jam 09.9 Thi gian tr hon chng kt liu. n v: 0.1 giy. 0: Khng th chng kt liu. P11 Ami 010.0V Tn hiu analog vo ca motor chnh. n v: 0.1V. P12 Afd 010.0V Tn hiu analog vo ca motor np liu. n v: 0.1V. P13 Fun 19 Ci t s trng. Khi n s trng th tr mt. Ci t = 1. P15 Ver K hiu phin bn phn mm. C00 Typ 06 Kiu my. Xem chi tit 3.2.5. C01 Opt 00001111 Phn chn thm kiu my. Xem chi tit 3.2.5. C02 Dim 30.0299.9 ng knh rul cao su. n v: 0.1mm. C03 Drw 199 S bc li li. n v: bc xung. S bc li li ca my ct nhit. C04 Rpa 099 B tr du hiu mu. n v: Bc xung. Xem chi tit 3.2.3. C05 Saf 0.19.9 Thi gian tr hon khi ng. n v: 0.1 giy. C ci cnh bo trc khi khi ng. C06 Alm 120 Cnh bo tch bao. C cnh bo trc khi xp. C07 Pln 050 Tr hon lp li. n v: Bc. Khi n s lp li, chiu di bao th nht c ko di.

3.2.2 Chiu di (P00/P01) / S m / Bi s chuyn (P07) Vi loi my 3 bin kn, bi s chuyn c th ln hn 1. H thng s t

ng tnh chiu di vt liu c ko. Cng thc tnh nh sau: Chiu di vt liu c ko = chiu di bao Bi s chuyn S m = S ln ko liu Bi s chuyn

Vi cc loi my khc, bn trong h thng s chn bi s chuyn = 1. Vi loi my hai trc, c 2 chiu di bao. P01 l chiu di th hai. Trn

nguyn tc, P01= P00. Nu thay i P00 th P01 cng ng thi thay i theo. Tng t, nu dng du hiu mu o P00 th P01 cng s thay i

6