10th may 2019,hacettepe universityalkar/sec510... · 2020. 3. 27. · technical support to qmip and...

Unrestricted © Siemens AG 2019

Chapter:11

Site (Installation & Commissioning) ActivitiesSiemens Gas and Power Generation Business Management Course

10th May 2019,Hacettepe University

Unrestricted © Siemens AŞ 201910.05.2019 Siemens Gas and Power – Service and Digitalization

Table of content

• Introduction 3

• Exercise - 1 6

• How to plan Site activites 7

• Site Organization 10

• EBoP Commissioning activities 13

• Process Commissioning 18

• What’s necassary for Site activities 21

• Project Sites 22

• Exersice – 2 27

• Wrap-Up & Questions 28


Who we are?

Düzgün Arslan

1984-88 Yıldız, Electrical Engineering

1989-92 FHTE Esslingen,Information Eng.

1993- ... Siemens

Site Engineer & Site Manager

EFQM Quality

Bid and Sales Engineer

Senior Project Manager & Head of PM

Water, WasteWater, Irrigation

Paper, Metal, Cement , Automative

Energy (CFPP, CCPP, HES, RES )

Head of Field Service and Engineering

Gökhan Onar

1999-2004, ITU, Electrical Engineering

2004-2008, ITU, Control & Automation Eng.

2011- ... Siemens

Site Engineer & Site Manager

Offer & Order Execution


PM@Siemens Site Activities«Puzzle to be completed»

Initiating Planning Executing&Controlling Closing

Project

Opening&

Clarification

Detailed

Planning

Purch.&Manu-

factureDispatch

Constr./Insta

llationCommission Acceptan.

Project

Closure

Project Execution @ SIEMENS

Site execution phase

Complete Installation & Commissioning activities in accordance to regulations,

standarts, requirement and contract.

Make the system properly working to handover operation team / customer.


Siemens Power Generation Project in Turkey

Dinar WPP - 115 MW

Güriş Holding A.Ş

More then 50 wind turbine

Ambarlı CCPP – 1.350 MW (1988)

EÜAŞ

Biggest and most effective Natural

Gas Power Plant at 80’s in Turkey

Samsun CCPP – 600 MW (2016)

Cengiz Enerji A.Ş

Highest efficiency (%61) Power Plant

in Turkey

Silahtarağa CFPP – 13 MW (1913-83)

1st Fossile Power Plant in Turkey

ISKEN CFPP – 1.320 MW (2003)

Oyak & Steag

1st import Coal Power Plant in Turkey(ST, Geno, EBoP, Automation by Siemens)

Renewable Plants (Hydro, Wind, Geothermal

>80 Plant ~3,3 GW (@ 2017)

Fossile Power Plants

>50 Plants ~18 GW (@2017)

~%35 of Power Capacity in Turkey

used Siemens technology

(72 GW – December.2015)

Afsin Elbistan CFPP 1.355 MW (1984)

EÜAŞ ( privatized by Çelikler)

Door-opener lignite coal plant in

Turkey

YENI CCPP – 850 MW (2013)

YENI-AEN Energy

Turnkey completion within 30 month (All EBoP by Siemens Trk)


How to plan site activities«Exercise-1 : How to re-arrange a class room »

Scope : Re-arrange class-room

Time : x min

Team1 : xx Person

Team2 : xx Person

WHAT

Team1: Built rectangle , use xx chairs

Team2: Built triangel , use xx chairs

Limited time ( 3 min preparation + 3 min execution)

Report resource & result ( 2 min)

What ?

How ?

What learned ?


How to plan site activites «Bid engineering»«Survivor?»

• WHAT Scope at Site?

• WHICH Standard’s?

• HOW many Time ?

• WHAT resources do we need?

• HOW many resources?

• WHICH responsibilites ?

• WHICH Infrastructure needed ?

Timeline

Team

ISO, EN, TSE, ANSII

Contract

People

Equipment

Tool

Empowerent

Qualification

Quantity

Quality

Reports

Infrastructure

Organization


Source Planning at offer stage Sample CCPP ManPower Chart


Site Activity Cable Pulling


Site Organization Site Org-chart according to offer study


Sample Plants for Site Activities«Sample » Installation site photos


Site Tests - EBoP Commissioning Activities

The commissioning activities consist of all necessary checking and site tests before putting

the related plant section into operation in secure conditions.

What are the electrical commissioning scope of works?

-DC Systems

-LV Switchgear Systems

-MV AIS / GIS Switchgear Systems

-HV AIS/ GIS Switchgear Systems

-Excitation&protection&synchronisation systems of the generators

High Voltage Substations.pdf

HV GIS.pdf


Site Tests of HV Primary Equipments

Current Transformers

• Ratio test by primary injection

• Polarity test

• Saturation test

• Megger insulation test

• ….

Voltage Transformers

• Ratio test

• %pf power factor and cap. test


• ….

Main Transformers

• Ratio control at all tap positions

• Winding resitance measurement

• Power loss test


• Checking of fan controls

• ….

Circuit Breakers

• Open & Closing time measurement

• Main contact resistance measurement

• Power loss test


• SF6 signal checks

• ….


Site Tests - Secondary Protection

Machine

Protection

7UM... Series

Line

Protection

7SA... Series

Station

Protection

7SS... Series

Transformer

Protection

7UT.... Series

Medium Voltage

Protection

7SJ... Series

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiOwuuX94vMAhVDXBQKHY_JA0UQjRwIBw&url=http://www.energy.siemens.com/nl/nl/marktspecifieke-toepassingen/olie-en-gas/producten-systemen-oplossingen/energy-automation.htm&psig=AFQjCNE1hj6NswwzQ4REV0am1fwKcImn0Q&ust=1460647767042607

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiOwuuX94vMAhVDXBQKHY_JA0UQjRwIBw&url=http://www.energy.siemens.com/nl/nl/marktspecifieke-toepassingen/olie-en-gas/producten-systemen-oplossingen/energy-automation.htm&psig=AFQjCNE1hj6NswwzQ4REV0am1fwKcImn0Q&ust=1460647767042607

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiimNew_IvMAhWFzRQKHdSLDc8QjRwIBw&url=http://www.directindustry.com/prod/siemens-energy-management/product-30064-1587563.html&bvm=bv.119408272,d.bGs&psig=AFQjCNHP3k7EoAcszBxfd6zoZNgV4cPLXA&ust=1460649182200646

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiimNew_IvMAhWFzRQKHdSLDc8QjRwIBw&url=http://www.directindustry.com/prod/siemens-energy-management/product-30064-1587563.html&bvm=bv.119408272,d.bGs&psig=AFQjCNHP3k7EoAcszBxfd6zoZNgV4cPLXA&ust=1460649182200646

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiuvc2g_YvMAhUE1hQKHS-eBwoQjRwIBQ&url=http://www.siemens.com/download?DLA06_2183&psig=AFQjCNHhulEyUDWJ8oBGgm4V8zA6GCYPLA&ust=1460649299010426

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiuvc2g_YvMAhUE1hQKHS-eBwoQjRwIBQ&url=http://www.siemens.com/download?DLA06_2183&psig=AFQjCNHhulEyUDWJ8oBGgm4V8zA6GCYPLA&ust=1460649299010426

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjDkuvD_4vMAhXJShQKHY9HCIgQjRwIBw&url=http://www.gabos.kr/homepage/product/electric9.asp&bvm=bv.119408272,d.bGs&psig=AFQjCNH9bM4JaTAaQSrJpZol7tnXnZ8uaA&ust=1460649981133600

http://www.google.com.tr/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjDkuvD_4vMAhXJShQKHY9HCIgQjRwIBw&url=http://www.gabos.kr/homepage/product/electric9.asp&bvm=bv.119408272,d.bGs&psig=AFQjCNH9bM4JaTAaQSrJpZol7tnXnZ8uaA&ust=1460649981133600


Checking and testing of the secondary systems

Functional Tests

All the functional test of secondary

circuits will be done/checked

individually and highlighted in the

drawings. If there is any revision,

it will be shown with a red color pen

and revision remark.


Site Activity Functional Tests


Process / Plant Commissioning Activities

The process commissioning activities consist of all necessary checking and tests before

putting the related plant into operation in secure conditions.

What are the process commissioning scope ?

• CBoP - Civil systems ready and tested

• MBoP - Mechanical systems ready and tested

• EBoP – Electrical systems ready and tested

• Process & Interface tests

• Cold & Hot Tests of plant

• Performance Tests and Hand over


Plant Automation Commissioning Steps

Commissioning of

I&C configuration

Receiving inspection

and preparation of

commissioning for DCS

Switching on the DCSCommissioning of 3rd

party interfacesInstallation

DCS

Testing safety instrumented functions

(authority, adviser, customer)

Commissioning under operating conditions

(higher-level open-loop and closed-loop controls)

Process commissioning: Functions (individual/

drive /sub-loop/sub-group control, drive switch over)

Alarm optimization,

load cability test

Commissioning of process technology

Conducttrial run Acceptance

Cold function testing

System commissioning

Field signal and

equipment

testing

Supply power for

auxiliary and special

cabinets (Field)

- Continuously motor- Open loop and closed loop actuator, Solenoid valve control- Binary transducer- Analog measurement- Black Box

Field commissioning

Site management &

commissioning

Calibration

Loop checks

Device checks

Installation

Hot commissioning

Installation

Site Management

Commissioning


SMART Targets Everywhere

Specific = Anlaşılabilir

• İyi tanımla

• Herkesin anlayabileceği kadar açık

Measurable = Ölçülebilir

• Hedefin ne olduğunu ve ne koşulda tamamlanacağını bil

• Ne zaman ulaşabileceğini bil

Agreed Upon = Mutabık kalınan

• Hedefine ulaşman için paydaşlar hedefini bilmeli, anlamalı, kabul etmeli

Realistic = Gerçekçi

• Mevcut yetkinliklerine uygun, ulaşılabilir, zaman limitli olmalı

Time-Based = Yeterli zaman

• Hedefi gerçekleştirmek için yeterli zaman belirlemeli


What’s necassary for Site Activities

Resource Management

Man-Power

Engineer

Foremans & Technicians

Helper

Tool & Consumables

Delivery Management

EBoP (Switchgear, Cubicles, Trafo’s,..)

MBoP (Turboset, Generator, Valves...)

Cable and accesories

Know-how

Contract, Regulations

Drawings

Instructions

Time Management

Schedule

KPI’s ( Start, critical paths, ends)

EHS Management

What skills make the best engineers so good?

1.Communication: listening, persuading, negotiating

2.Organizational: planning, goal-setting, analyzing

3.Team building: empathy, motivation, team spirit

4.Leadership: sets example, energetic, delegates, positive

5.Coping: flexibility, creativity, patience, persistence

6.Technical: experience, technical knowledge

Company & Management at Site

Key member of Project Organization

Keeping in touch with other members

Keeping in touch with external organizations

Keeping in touch with different cultures

High adrenalin & adventurous Life Style


Sample Plants for Site ActivitiesInfrastructure, Public Transport

Orhangazi Highway Tunnels

Ankara-Eskişehir High-Speed Train Kayseray

Osmangazi Bay Bridge

Nefise Akçelik Highway Tunnel

Yavuz Sultan Selim Bridge


Site Organization Sample CCPP Site Org-Chart


Site CoordinationSample Schedule Milestones


Site Activity GIS Installation


Site CoordinationSample Daily Work Program


How to plan site activities«Exercise-2 : How to re-arrange a class room »

Scope : Re-arrange class-room

Time : 8 min

Team1 : xx Person

Team2 : xx Person

WHAT

Team1: Built rectangle, use xx chairs

Team2: Built triangel, use xx chairs

Limited time ( 3 min preparation + 3 min execution)

Report resource & result ( 2 min)

HOW

Check resources

Manpower

Material

Check Condition ( Lay-out, drawing)

Communicate stakeholders

Customer

Team

other companies / teams


Site EngineeringWrap-Up

Key Words of Site Activities (taken from Projekt

Management section)

Contract Schedule Stakeholder Team

Customer Subcontractor Owner Cost

Calc.

Supplier Risk Oppurtunity Claim

NegotiationMilestones Delay

Penalty Warranty PAC Bonds FAC

Satisfaction Complaint Budget

EHS Equipment Standards regulation

Warehouse Tools Site-Reports

Open Job Position@Siemens

We are looking for a Site Engineer with expertise on xxx.

Main responsibilities are described below

Coordination with the Engineering team to ensure proper execution and interfaces with other

parties.

Provide support on the submission of Design Documents

Ensure the availability of materials at Site in coordination with the Project Manager and

responsible colleagues

Supervise and update of specific programs for installation, test and commissioning.

Prepare daily/weekly /monthly reports of installation/test and commissioning

Control and monitoring progress of site execution

Provide evidence about deliveries, completion of the works for Project Manager

Technical support to QMiP and Project Manager for the closure of Non Conformance Reports

Required Experience / Knowledge:

• Bachelor Degree in Engineering

• Proven 3 years of experience on xxxx projects

• Knowledge of xxxx

• MS Office, AutoCAD, MS Project

• Very good command of English , xxxxx will be an asset

What else do I need to know?

• Military service should be completed for male candidates.

• Leadership

• Strong problem solving skills

• Excellent interpersonal communication skills

• Open minded and highly collaborative


Wrap-Up & Questions


References&SourcesReferences

PM@Siemens Guide

PM@Siemens

www.wikipedia.com

http://www.enerjiatlasi.com/

Project Management Chapter

Automation Engineering Chapter

http://www.sumit4all.com/

http://www.sumit4all.com/

http://www.wikipedia.com/

http://www.enerjiatlasi.com/