11050 w. little york bldg f / houston, texas 77041geminitrades.com/pdf/dyna2010.pdf · 11050 w....
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11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Technical SpecificationSingle Head Orbital WelderPipe Size Range : 4” (102mm) to infiniteTravel Speed Range : 0”−200” (5m) / minOscillation Speed Range : 0”−138” (350 cm) / minVertical Movement Range : 2” (51 mm) motorizedHorizontal Movement Range : 2˜ (51mm) motorizedHead Angle Range : 26 deg (13−0−13) motorizedOscillation Dwell Range: 0 to 1 secPosition Measurement Range: 360 deg with 0.1deg precisionWeight: 22 lbs (10Kg)Length: 8.00" (203mm)Width: 8.50" (216mm)Height: 9.00" (229mm)Operating Temperatures: −20 to +45 deg C(Extreme Range: -40 to +55deg C)Clearance Required: 13.8” (350mm)
Position Dependent Welding ParametersArc voltage/powerArc currentWire feed speedOrbital travel speedOscillation speedOscillation widthOscillation dwell timeWelding Head angle
Controlling FeaturesRISC Based MultiprocessorProprietary Real-Time OSReal-Time Welding Data Monitoring & AcquisitionUser Friendly Remote Pendant ControlAbsolute Position MeasurementPosition Dependent Real-Time Parameter ControlAutomated Stick Out ControlAutomated Start/Stop ControlReal-Time Welding DataWelding Powersouce and Wire Feeder Interface
System Highlights
High Deposition RateLow Repair RateLightweight, Compact, Solid and Robust24 Hours Operations - For Every Day Use Ability To Weld All Passes andProcesses With One SystemShort Training Time and FamiliarizationEase of use, Friendly and Flexible DesignGreat Backup and SupportCWS − Complete Welding Services, Equipment, Personnel and Expertise
Technical SpecificationDual Head Orbital WelderPipe Size Range : 6” (152mm) to infiniteTravel Speed Range : 0”−200” (5m) / minOscillation Speed Range : 0”−138” (350 cm) / minVertical Movement Range : 2” (51 mm) motorizedHorizontal Movement Range : 2˜ (51mm) motorizedHead Angle Range : 30 deg (15−0−15) manualOscillation Dwell Range: 0 to 5 secPosition Measurement Range: 360 deg with 0.1deg precisionWeight: 26 lbs (10Kg)Length: 8.00" (203mm)Width: 9.50" (241mm)Height: 10.0" (254mm)Operating Temperatures: −20 to +45 deg C(Extreme Range: -40 to +55deg C)Clearance Required: 13.8” (350mm)
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Controlling FeaturesRISC Based MultiprocessorProprietary Real-Time OSReal-Time Welding Data Monitoring & AcquisitionUser Friendly Remote Pendant ControlAbsolute Position MeasurementPosition Dependent Real-Time Parameter ControlAutomated Stick Out ControlAutomated Start/Stop ControlReal-Time Welding DataWelding Powersouce and Wire Feeder Interface
Position Dependent Welding ParametersArc voltage/powerArc currentWire feed speedOrbital travel speedOscillation speedOscillation widthOscillation dwell timeWelding Head angle
System HighlightsFully Independent Dual Head ControlHigh Deposition RateLow Repair RateLightweight, Compact, Solid and Robust24 Hours Operations - For Every Day Use Ability To Weld All Passes andProcesses With One SystemShort Training Time and FamiliarizationEase of use, Friendly and Flexible DesignGreat Backup and SupportCWS − Complete Welding Services, Equipment, Personnel and Expertise
LoneStar Dual-Head Welding Unit
PFM 6-14 ODC - O.D. Clamping Pipe Facing MachineLength 72 in 1829 mmWidth 36 in 914 mmHeight 36 in 914 mmWeight 3000 lbs 1364 kg
Dyna Torque's Pipe Facing Machines are he fastest cutting, most versatile and userfriendly machines on the market today.Years of experience and the highest quality components are incorporated into every unit.
Standard Features1. Quickly adjustable from 6" through 14“
2. Repetitive, concise bevels
3. Easily sets up to any bevel configuration (including modified "J“ bevel, any automatic welding bevel and transition bevels)
4. Brush adapters eliminate both internal and external manual buffing, grinding orsanding
PFM 6-14 ODC
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
PFM 16-32Length 108 in 2743 mmWidth 55 in 1219 mmHeight 57 in 1448 mmDrive Section 2450 lbs 1110 kg16” – 24” Clamp Section 420 lb 190 kg24” – 32” Clamp Section 840 lb 381 kg
Dyna Torque's Pipe Facing Machines are the fastest cutting, most versatile and userfriendly machines on the market today. Years of experience and the highest quality
components are incorporated into every unit.
Standard Features1. Quickly adjustable from 16" through 36”2. Repetitive, concise bevels 3. Easily sets up to any bevel configuration
(including modified "J“ bevel, any automatic welding bevel and transition bevels)
4. Brush adapters eliminate both internal and external manual buffing, grinding or sanding
PFM 1632
PFM 36 -57 (pipe range 36” – 57”) - optional 24-57 (pipe range 24” – 57”)Length 210 in 2743 mmWidth 70 in 1778 mmHeight 80 in 2032 mmDrive Section 6500 lbs 2948 kg24” – 32” Clamp Section 840 lb 381 kg OPTIONAL CLAMP SECTION36” – 57” Clamp Section 1200 lb 544 kg
Dyna Torque's Pipe Facing Machines are the fastest cutting, most versatile and userfriendly machines on the market today.Years of experience and the highest quality components are incorporated into every unit.
Standard Features
1. Quickly adjustable from 36" through 57“, optional from 24”
2. Repetitive, concise bevels
3. Easily sets up to any bevel configuration (including modified "J“ bevel, any automatic welding bevel and transition bevels)
4. Brush adapters eliminate both internal and external manual buffing, grinding orsanding
PFM 3657 (optional 2457)
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Electric Hydraulic Power Unit
529 l140 galHydraulic Fluid Capacity
150A150AStart Up Amps
PVM98Main Pump
3/8” maleLoad sense
1” maleReturn
¾” malePressure Out
OptionalSecondary Pump:
56 KW75 hpMotor Horsepower
89A89AFull Load Amps
60Hz60HzFrequency
240/480240/480Voltage
2129 kg3750lbs.Wet Weight
1314 kg2750lbs.Dry Weight
1778 mm70 in.Height
1092 mm48 in.Width
2692 mm106 in.Length
Power Unit Specifications
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Notes:• VickersTM Hydraulics• Toshiba TM Electric Power Units
Diesel Hydraulic Power Unit
3/8” maleLoad sense
1” maleReturn
¾” malePressure Out
OptionalSecondary Pump:
PVM98Main Pump:
1905 kW75 hpEngine Horsepower
397 l105 galHydraulic Fluid Capacity
397 l105 gal.Diesel Fuel Capacity
2129 kg4700 lbs.Wet Weight
1314 kg2900 lbs.Dry Weight
1778 mm70 in.Height
1092 mm48 in.Width
2692 mm106 in.Length
Power Unit Specifications
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Notes:• VickersTM Hydraulics• John Deere TM and Deutz TM Diesel Power Units
Dyna Torque's Internal Lineup Clamps are the most versatile and user friendly
clamps on the market today.
Years of experience and the highest quality components are incorporated into
every unit.
Distinguishing Features:
• Available in sizes 6” – 60”
• Clamps 12” – 60” will cover two pipe sizes by use of conversion kits
• Standard clamps are adjustable up to .500 wall thickness; modified
clamps are available for heavier wall pipe.
• Powered travel drive available on models 12” – 60”
• For efficient operation, the compressed air pressure should be
180 – 200 PSi (12.4 – 13.8 Bar) at 40 CFM
• Maximum safe working pressure is 225 PSI (15.5 Bar)
Internal Pneumatic Lineup Clamp
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
IPLC SpecificationsNon Self-Propelled (Pull Type)Available with Copper Backing
16-18
12-14
10
8
6
in
Pipe Size
406-457
324-356
273
219
164
mm
406
318
235
190
139
mm
16
12.5
9.25
7.5
5.5
in
Width
1778
1473
1448
1194
1067
mm
70
58
57
47
42
in
Length
190
102
79
54
44
kg
418
225
175
120
98
lbs
Weight
445
356
267
229
177
mm
17.5
14
10.5
9
7
in
Height
IPLC16-18
IPLC12-14
IPLC10
IPLC6
IPLC6 AWT
Model
IPLC SpecificationsSelf-Propelled (Line Travel)
Available with Copper Backing
1220-1270
1118-1168
1016-1067
914-965
812 - 863
711-762
610-660
508-559
406-457
324-356
273
mm
48-50
44-46
40-42
36-38
32-34
28-30
24-26
20-22
16-18
12-14
10
in
Pipe Size
180
164
144
128
120*
104
115
115
115
90
62
in
Length
4826
4699
3658
2670
3048
2641
2921
2921
2921
2286
1575
mm
48
44
40
36
28*
24
18.5
17
16
12
10
in
Width
1219
1117
1016
914
711
610
469
431
406
305
254
mm
47.5*
45*
41.5
37.5
31*
25.5
20
18.5
17.5
13.5
11.5
in
Height
1206
1143
1054
953
787
648
508
470
445
343
292
mm
3400*
2950*
2480
1750
1500*
1230
925
590
552
355
300
lbs
Weight
1545
1340
1125
794
681
558
420
284
250
161
136
kg
IPLC48-50
IPLC44-46
IPLC40-42
IPLC36-38
IPLC32-34
IPLC28-30
IPLC24-26
IPLC20-22
IPLC16-18
IPLC12-14
IPLC10
Model
Both Non Self-Propelled and Self-Propelled Clamps Require Compressed Air
For sizes 6 through 18 non self-propelled (pull type) require a 25CFM compressor
For sizes 10 through 36 self-propelled clamps require a 40CFM compressorFor sizes 36 through 60 self - propelled clamps require a 90 CFM compressorAll self - propelled clamps have a 25 degree grade capability
Additional Cost FeaturesDual side drive of 35 degree grade Cement mortar lining
compatibilityAdditional reach rod
Vertical operation facilityStainless steel pipe compatibility De-icersStorage skid
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Onshore and Offshore Pipeline Construction
And many more.
11050 W. Little York Bldg F / Houston, Texas 77041Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Conduto – Brazil 2008/9
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Batam – Indonesia 2009
Europe 2009
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
LoneStar Australia -2008/9
USA Domestic Projects -2008/9
11050 W. Little York Bldg F / Houston, Texas 77041 Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com
Dyna Torque Technologies Inc.General Overview and Corporate Information
Dyna Torque Technologies Inc. (“Dyna Torque”) is a private company incorporated in Houston, Texas, USA. Dyna Torque was formed 1997, recognizing that the pipeline construction industry depends on specialized equipment and service to successfully accomplish its tasks. Dyna Torque has put together a team with extensive experience in engineering, manufacturing, technical support and field service operations.
Dyna Torque’s mission is to design and manufacture innovative, state-of-the-art equipment and team it up with experienced, knowledgeable staff to help our clients accomplish their goals ahead of schedule and under budget.
From their inception, Dyna Torque has provided a full line of internally designed and manufactured pipe facing machines and internal line-up clamps. It also owns an extensive fleet of equipment available for lease covering a wide range of pipe sizes.
In 2001, the LoneStar automated welding system was developed internally. The system is an advanced automated welding system designed to modernize traditional welding techniques and processes by integrating the latest in software development and microprocessor technologies, combined with innovative device design to offer a compelling digital welding solution.
In addition to the equipment offered to the pipeline construction industry, Dyna Torque specializes in expert services related to the welding of pipelines, whether in the form of technical support for its equipment or providing a complete welding solution. Headquartered in Houston, Texas, USA, Dyna Torque Technologies, Inc. has subsidiaries and strategic partners in Australia, Brazil, Croatia, Indonesia, Malaysia and European headquarters in The Netherlands.
It is our ultimate goal to provide and empower our clients with excellent products, services and the best possible welding solution.
With a track record of more than 11 years, Dyna Torque Technologies, Inc.’s reputation is built on reliable products and services, a commitment to accountability and value, and its ability to serve its clients.
For more information, please visit our website at www.dyna-torque.com to see all of our services.
11050 W. Little York Bldg F / Houston, Texas 77041Phone - +1 (713) 937-6699 / Fax +1 (713) 937-6690
www.dyna-torque.com