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Versatile Affordable Advanced Turbine Engines Provide Game Changing Capability with Superior Fuel Efficiency Daniel E Thomson Turbine Engine Division Propulsion Directorate Air Force Research Laboratory 11 th Annual Science & Engineering Technology Conference/DoD Tech Expo APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

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Page 1: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Versatile Affordable Advanced Turbine Engines Provide Game Changing Capability with

Superior Fuel Efficiency

Daniel E ThomsonTurbine Engine DivisionPropulsion Directorate

Air Force Research Laboratory

11th Annual Science & Engineering Technology Conference/DoD Tech Expo

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 2: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Turbine Engines Power DOD’s “Air Presence” and “Air Capability”

*Aviation Week 2008 Aerospace Source Book

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2009-3428 2

FightersBombers

Transports

HelicoptersOthers

Missiles

*27,525 Military A/C powered by*49,416 Turbine Engines

Page 3: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

US Air Force Energy Program

Vision … “Make energy a consideration in all we do”• Reduce Demand• Increase Supply• Cultural Change

The Air Force’s mission to fly, fight, and win entails operations that require a tremendous amount of energy

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 4: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Increase SupplySingle Battlespace Fuel (SBF)

• Completing S&T support for “Hydrotreated Renewable Jet” (HRJ) biomass-derived jet fuel 50/50 blend certification by AFCO per AF Energy Plan– Research Reports– Data to support gap analyses

• Developing next generation alternative fuels to TRL 6– Working with DARPA, CAAFI/FAA, DOE, USDA– Advanced processes, fully synthetic fuels

• Developing improved emissions measurement tech– Collaborating with FAA, EPA

• Next generation endothermic fuels for hypersonics– Improved fuels, catalysts

• Nanotechnology for improved fuels, deployable energy

Camelina Algae

Laboratory Scale Tests

catalystsAlt fuel testing

modelingAPPROVED FOR PUBLIC RELEASECase Number 88ABW-2010-1467

Page 5: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

VAATE Provides Game Changing Capability with Superior Fuel Efficiency and Reduced Emissions

“A primary long-term goal in aircraft propulsion is to reduce system specific fuel consumption by more than 30 percent over (current) gas turbine engines. . . Technical challenges being pursued include: efficient, high-overall-pressure-ratio compression systems; variable-cycle engine technologies; advanced high-temperature materials and more effective turbine blade cooling; and techniques to more efficiently recuperate energy while satisfying thermal and power requirements.”

Adaptive Highly Efficient Embedded

Turbine Engine (HEETE)

Adaptive Versatile Engine

Technology (ADVENT)

Advanced Affordable Turbine Engine

(AATE)

EfficientSmall Scale Propulsion

(ESSP)

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 6: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Reduce DemandADaptive Versatile ENgine Technology

6

High Performance...

Vision Multi-design point engines that automatically adjust fan & core airflow and pressures

for optimized performance & fuel efficiency at all flight conditions

…ADVENT

Fuel Efficiency...

Significant Fuel Demand Reduction

High Efficiency Core+

Adaptive Engine Technology

Low Altitude Cruise

Normal Cruise

Takeoff

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 7: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Reduce DemandHighly Efficient Embedded Turbine Engine

Product Vision:• Develop fuel efficient, subsonic

propulsion that supports future ISR, UAVs, tankers and mobility extreme endurance and range requirements

Approach:• Combine next-generation, ultra-

efficient cores with adaptive features and advanced thermal management

Benefits:• 35% improvement in fuel efficiency• Fuel efficiency at part power• Reduced emissions & noise• Increased power extraction

HEETE Supporting Multiple Systems

UAV’s Transports / Tankers ISR

Tactical Transport Benefits

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 8: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

CRITICAL TO SUPPORT ARMY AVIATION MODERNIZATION STRATEGY FOR BLACKHAWK AND APACHE

HIGH PERFORMANCE

-25% Specific Fuel Consumption+65% Horsepower/Weight

ROBUST

6,000 hours design life15,000/7,500 cycles LCF cold/hot parts

AFFORDABLE

-35% Production Cost-35% Maintenance Cost

GOALS

Reduce DemandAdvanced Affordable Turbine Engine (AATE)

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 9: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

Reduce DemandEfficient Small Scale Propulsion

Technologies:• High Bypass Ducted Fan• High Pressure Ratio Compression• Variable Cycle Features• Direct Fuel Injection Combustion• Micro Fuel Delivery and Power

Generation Components

Pow

er D

ensi

ty, h

p/lb

Lower Fuel Consumption

Hig

her P

ower

Den

sity

& L

ower

Wei

ght

Gas Turbine TechnologyESSP

Pow

er D

ensi

ty, h

p/lb

Internal Combustion Engine Technology

Lower Fuel Consumption = Longer Range

Hig

her P

ower

Den

sity

= L

ower

Siz

e/ W

eigh

t

Gas Turbine Technology

Benefits:• 30% Improvement in Fuel

Efficiency• 2X Increase in Loiter Time/

Range• Integrated / Distributed Power• Conversion to JP8/ Heavy Fuel

Specific Fuel Consumption, lb/hp

Emerging turbine and Internal Combustion Engine technologies for UAS / missilesAPPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 10: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

NoiseCharacterization

ThermalManagement

Safety &Affordable Readiness

Life CycleCost

Thrust Growth

Cruise Efficiency

CAESAR

Joint Air Force/NavyAffordable Test Bed

Reduce DemandComponent And Engine Structural

Assessment Research

Probabilistic High Cycle Fatigue (HCF)

Prediction & Time of Arrival Sensors

Integrally Bladed Rotors

Fuel Management for Augmentor Screech Reduction

Acoustic Model

Heat Release Model

3-D Heat Release PredictionVibration Damping

Coatings for HCF

Compressive Stress LeadingEdge Treatment

FOD Tolerant Design System

Single engine demonstrator supports durability validation for multiple technology programs

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467

Page 11: 11th Annual Science & Engineering Technology  · PDF file11th Annual Science & Engineering Technology Conference/ DoD Tech Expo. APPROVED FOR PUBLIC RELEASE,

VAATE is our Nation’s Planning and Execution Construct

for Turbine Engine TechnologyTHE PARTNERSHIP THE MISSION

APPROVED FOR PUBLIC RELEASE, Case Number 88ABW-2010-1467