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DECOM Esbjerg 2007
Quality Assurance on decommissioning projects
Jan Egil Sæberg11th October 2007
© Det Norske Veritas AS. All rights reserved Slide 215 October 2007
Norwegian Continetal Shelf
� First discovery 1969
� 35% of expected prod. produced
� 2006 production 2.8 M barrels/day
� 52 fields in production
� > 10 decommissioning plans
approved
© Det Norske Veritas AS. All rights reserved Slide 315 October 2007
Lifetime extension vs decommissioning
� Liftetime extension
- Political incitements
- Use of existing infrastructure
- New technology
- More effective operations (IO)
- High oil prices
© Det Norske Veritas AS. All rights reserved Slide 415 October 2007Ekofisk
Decommissioning projects
Frigg
© Det Norske Veritas AS. All rights reserved Slide 515 October 2007
Regulations and guidelines
� Petroleum Act
(Requirements to exploration, development and transportation of petroleum on the Norwegian Continental Shelf)
- OSPAR Conventions (guidelines for various disposal alternatives that are
acceptable for various types of marine installations)
- White Paper no.47 ”Decommissioning of redundant pipelines and cables”
- DNV Standards and Recommended Practices
© Det Norske Veritas AS. All rights reserved Slide 615 October 2007
Quality Assurance on decommissioning projects
�Risk Based Verification (RBV)- An effective approach to manage risk during planning
and execution of decommissioning campaigns- DNV-OSS-300, Risk Based Verification
- DNV-RP-H102, Marine Operations during Removal of Offshore Installations
�Qualification of New Technology- A process of providing the evidence that a technology
will function reliable within specific limits- DNV-OSS-401, Technology Qualification Management
- DNV-RP-A203, Qualification Procedures for New Technology
© Det Norske Veritas AS. All rights reserved Slide 715 October 2007
Quality Assurance on decommissioning projects
Proven Technology
Experience-based risk
assessment Risk AssessmentRisk Assessment
New Technology
Project specific risk
assessment
� Trigger Questions
� DNV OSS-
Pre-defined Tables
based on judgment,
knowledge and experience
� Best Industry Practices
� HAZID, HAZOP, QRA, etc.
� DNV-OSS detailed specific
plan
� High risk elements
Increasing
Low High
Low
High
LOW
MEDIUM
HIGH
Pro
ba
bility
of F
ailu
reConsequence of Failure
© Det Norske Veritas AS. All rights reserved Slide 815 October 2007
The RBV Process
Verification Execution & Reporting
Verification Completed
Verification Plan
Definition of Verification Involvement (Risk Screening)
Risk Assessment
Campaign & Asset SpecificationCampaign & Asset Specification
Planned Campaign
© Det Norske Veritas AS. All rights reserved Slide 915 October 2007
The Greater Ekofisk Area
© Det Norske Veritas AS. All rights reserved Slide 1015 October 2007
2/4T Topside Deconstruction and Removal
� Structural and SHE Verification
- of the planning and engineering of the offshore deconstruction and removal operations
- “Piece-small” removal method (excavators, container shipment to shore)
� Approach based on DNV-OSS-300, Risk Based Verification
© Det Norske Veritas AS. All rights reserved Slide 1115 October 2007
RBV Approach – 2/4T Topside Removal
� Familiarization
- Brief review of Contractor documents and plans
- Preparation of Hazid table and systematic
� HAZID work session- Identification of safety critical elements
- Contractor, Company, DNV;
Systematic review & risk assessment of operations in each Work Package (area)
� Verification Plan
- Screening of Safety Critical Elements
- Identify levels of involvement
- Establish schedule and break-down of work
- Issue the V-plan for comments and approval
� Work execution
- Review of Work Packages (WP), Job Packages (JP), Procedures and Safe Job Analyses (SJA)
- Independent structural analyses
- FMECA (use of excavators as lifting appliences)
- Issue Comment Letters and Verification Reports
© Det Norske Veritas AS. All rights reserved Slide 1215 October 2007
RBV Approach – FRIGG Removal
Structural Verification of Planned Campaigns
� Familiarisation (review of plans and activities)
� Criticality review of each planned campaign
� Risk screening
� Preparation of
Verification Plan
� Work execution
� Reporting
Technical Risk Matrix
A
Occurrence once in
> 100000 operations
B
Occurrence once in
10000 < 100000
operations
C
Occurrence once in
1000 < 10000 operations
D
Occurrence once in
100 < 1000 operations
E
Occurrence once in
1 < 100 operations
5
Catastrophic Risk > 12 months
delay
M
M
H
H
H
4
Major Risk
1 < 12 months delay
L
M
M
H
H
3
Significant Risk
5 < 30 days delay
L
L
M
M
M
2
Minor Risk
< 5 days delay
L
L
L
M
M
1
No risk
L
L
L
L
L
© Det Norske Veritas AS. All rights reserved Slide 1315 October 2007
RBV Approach – FRIGG Removal
� Criticality Assessment of Lifts
© Det Norske Veritas AS. All rights reserved Slide 1415 October 2007
RBV Approach – FRIGG Removal Principles
� Risk Screening of Identified Lifts
© Det Norske Veritas AS. All rights reserved Slide 1515 October 2007
Single Lift Units
© Det Norske Veritas AS. All rights reserved Slide 1615 October 2007
Qualification of New Technology
� Qualification of Single Lift Concepts tendering for removal contract
� Criticality assessment of technical solutions and identificationof critical steps in the planned removal operations
� Maturity assessment
� Definition of required activities (qualification program) to reduce identified risk
� Re-assessment of risk
© Det Norske Veritas AS. All rights reserved Slide 1715 October 2007
Qualification of Single Lift Units
432New
321Known
New or
unproven
Limited field
historyProven
Technology statusApplication
area
Class 2, 3 & 4
Failure Mode Identification
and Risk Ranking
Selection of Qualification Program
Probability of Success Evaluation
Qualification Program Execution
Risk Re-assessment & Reporting
Define Qualification Basis
Technology Assessment
Ok
Class 1
Make DecisionsCertificate of
Fitness for
Service
Compliance to
Qualification
Basis?
TECHNICAL REPORT
DET NORSKE V ERITAS
Technology
Qualification
Report
T EC H NIC A L R EP O RT
D E T N O RS K E V E RIT A S
Technology
Qualification
Report
YesNo
Technology Class
© Det Norske Veritas AS. All rights reserved Slide 1815 October 2007