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One of the Worlds largest cable manufacturing plants currently built to suit the global demand in the field of Energy and Telecommunications.

It is also a nations leading environment-friendly plant that can not only manufacture wide range of Power Cables from MV/LV to EHV but is

also able to produce all sort of telecommunication cables and industrial products at all levels.

Through more than 56 years of its core business in the field of power and telecommunication cables, TAIHAN is gearing up to be a global

leading solution provider.

Based on its corporate values of harmony and trust, we will share our vision with our stakeholders, employees, customers and our investors.

TAIHAN will definitely bring a more prosperous future in the years to come.

TAIHAN's All - New Production Plant in DangJin

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Introduction of XLPE Cable & AccessoriesIntroduction

Cable Specification

XLPE CableDesign and Construction of XLPE Cable

ManufacturingManufacturing Process

VCV Line

CDCC System

Quility Assurance & Test Requirement

Engineering

System Design and Engineering Work

Installation

Accessor ies

Diagnosis System

AppendixCertificates

7

8

10

20

21

22

24

25

27

29

34

38

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6

TAIHAN provides turnkey cabling solutionsto ensure the reliability of energy networks

Having led the establishment of the nations power network for the half-century, TAIHAN has led the development of

extra high voltage cables since the 1970s and been recognized for the world class technology in XLPE underground

cable. We have continued to increase its technology to 230kV and 345kV XLPE cables through advancement of

technology and facilities. In step with the ever increasing power consumption and the expansion of extra high

voltage cable demand, we reinforced the production capacity by equipping the 125 meters high VCV Tower, to

produce high quality extra high voltage XLPE cable up to 500kV grade. Furthermore, we produce and supply quality

accessories and joints materials for extra high voltage cables. From raw materials, production process, testing of

products, to network design & installation, we have strictly controlled the quality of products and elevated ourselves

to an extra high voltage cable specialist trusted by the worlds major markets including Asia, Middle East, US, and

Australia.

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Introduction of XLPE Cable

XLPE(Cross-Linked Polyethylene) insulated cables have been widely used for electric power distribution of voltage

up to 30kV grade since they were develpoed in 1960 to replace the paper insulated cables and other thermoplastic

insulated cables. XLPE cables have many excellent characteristics, especially for use in higher operating

temperature. Generally PE insulated cables can be used in maximum operating temperature of 70C and paper

insulated cables in 85C, but XLPE cables, which have more compact crystallity than PE by cross-linking process,

can be used up to 90C in normal condition.

The major merits of XLPE cables can be illustrated as follows;

XLPE cab les, however, had been scarcely used for ext ra high vol tage exceed ing 30kV grade because of its

weakness for water treeing phenomena which occurs in the insulation in long-term operating situation. Water

treeing is a phenomena of gradual insulation destroying due to water concentration onto some weak points in the

insulation.

The water can be invaded through the polymeric materials in gaseous states and /or contained in insulation

materials together with small voids and impurities during extrusion, steam-curing and cooling process. These

waters can be con-centrated onto weak points due to high electric intensity and repeating switching operation, and

eventually formed a treeshaped tunnel from inside to outer surface of insulation.

But nowadays, with the aid of technical development in cable manufacturing field, water treeing phenomena

cannot be an obstacle any more to extent the voltage grade higher. Water invasion from the outside of cable can be

prevented by adopting water-proof seamless metal sheath and water contents in insulation during manufacturing

process can be practically minimized by adopting dry curing cross-linking process instead of steam-curing method.

Many researches and develpoments are accomplished in many develpoed countries including ourselves and it

shows excellent operating experiences. 66kV and 77kV grade XLPE cables have already been used since early

1970s and now XLPE cables up to and including 230kV grade are popularly being adopted for power transmission

lines. 345kV grade and 500kV grade cables are also developed and under operations.

Introduction of XLPE CableIntroduction

7

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Introduction of XLPE CableCables Specification

ScopeThis specification applies to materials and constructions of cross-linked

polyethylene(XLPE) cables for extra high voltage transmission of rated voltage

from 66kV grade upto and including 500kV grade. This specification deals

manufacturers standard models of the cable, however any other models as for

buyers standard are also available.

ConductorThe conductor shall be formed from plain copper or aluminum complying with

Korean Standard KS C 3101, British Standard 6360/6791, IEC Publication 60228or ICEA S-108-720. The conductor shall be stranded circular, compacted circular,

or segmental compacted circular. Segmental compacted circular conductors shall

be applied to cables of conductor nominal cross-sectional areas of 800mm2 and

above.

Conductor ShieldingConductor shielding of an extruded semi-conducting thermosetting compound

shall be applied over the conductor. One or two layer of semi-conducting tape(s)

may be applied with a proper lapping between the conductor and the extruded

semi-conducting layer.

InsulationThe insulation shall be of dry-cured XLPE compound with a thickness to meet

dimensional, electrical and physical requirements specified. The compound

shall be high quality, heat-,moisture-, ozone- and resitant. This insulation shall

be suitable for operation in wet or dry locations at conductor temperature not

exceeding 90C for normal condition, 130C for emergency overload conditions

and 250C for short circuit conditions.

Insulation ThicknessThe insulation thickness of XLPE cable must be based on its ability to withstand

lightening impulse voltage as well as operating voltage throughout its expected

life. For the design of XLPE cable, the nominal thickness of insulation is

determined by AC withstand voltage(VAC) or impulse withstand voltage(Vimp),that can be determined by following formula. Larger value of TAC and Timp

should be determined as minimum thickness of insulation.

Insulation ShieldingThe insulation shielding shall be applied direct upon the insulation and shall

consist of either a semiconducting tape or a layer of extruded semi-conducting

compound, or combination of these materials. The extruded semiconducting

compound shall be a ther-mosetting or thermosetting compound and firmly and

totally bonded to the insulation.

Matallic LayerThe metallic layer can be applied over the insulation shielding to reinforce the

capability of carrying fault current specified, if required. The metallic layer will be

one of the next forms; (Fig.1)

Fig.1

Copper Wire Shield Type

Metallic Sheath Type

Copper Wire Shield & Lead Alloy

Sheath Type

Insulated Wires, Copper Wire Shield & Lead

Sheath Type (Enamelled Copper Wire Cable)

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Inner Plastic BeddingIf required, extruded layer of a thermoplastic compound, PVC or PE canbe applied.

Metal Tape Moisture BarrierWhen the moisture barrier required, a layer of aluminum tape laminated at both or outer side with copolymer shall

be applied longitudinally over the cable core with an overlap so as to lap parts of the tape on each other.

Outer JacketThe outer jacket shall consist of thermoplastic compound(PVC, PE or similar materials) extruded continuously over

the metallic layer or moisture barrier. A bituminous compound primer shall be applied under the outer jacket to

protect the sheath against local corrosion when corrugated aluminum sheath or lead alloy sheath is adopted.

Copper Wire Shield (CWS)When a layer of copper wire shield is required, it shall be applied directly over the insulation shielding with a length

of lay of approximately 10 times the diameter over the screen conductors and with gaps not less than 0.1mm, if

not specified. One or more layers of suitable separator tape may be applied helically over a layer of CWS.

Corrugated AluminumWhen the corrugated aluminum sheath is required, it shall be applied by extrusion and then passing through a

corrugating head. The corrugating head contains rotating dies to form the valleys between the ribs like sine wave

and produce to correct diameter of sheath to fit over the insulation. The sheath shall be free from pinholes flaws

and other imperfections. When the aluminum sheath is applied directly over the extruded semi-conducting layer

or inner plastic bedding, suitable non-metallic tape(s) can be applied under the aluminum sheath to prevent heat

transfer onto the plastic material during the manufacturing.

Lead AlloyWhen the lead alloy sheath is required, it shall be applied by a continuous screw extrusion in high quality, smooth

surface and free from pinholes and any other imperfections including one associated with oxide inclusions. When

the lead sheath is applied directly over the extruded semi-conducting layer or inner plastic bedding, suitable non-

magnetic tape(s) can be applied under the lead sheath to prevent heat transfer onto the plastic material during themanufacturing. The composition of lead alloy of composition of Cu 0.04%, Te 0.04% and the remainder for lead

will be applied.

9

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XLPE CableDesign and Construction of XLPE Cable

Construction

TAC= VAC/EL(AC), Timp = Vimp/EL(imp)

Where,VAC: AC withstand voltage

Vimp : Impulse withstand voltage

1) Value of EL

EL(AC) : minimum breakdown stress obtained from weibull distribution plot for AC.

(kV/mm)

EL(imp): minimum breakdown stress obtained from weibull distribution for impulse.

(kV/mm)

2) Value of VAC

*VAC = 3 x 1.1 x k1 x k2 x k3

Where,

E0 : Nominal voltage(kV)

K1: Safety factor

K2: Deterioration coefficient of XLPE cable under electrical stresses

K3: Temperature coefficient corresponding to the ratio of break down stresses of the

cable at room temperature to those at maximum permissible temperature(90C)

3) Value of Vimp

Vimp = BIL x K'1x K'2x K'3

Where,

BIL : Basic impulse level (kV)

k'1: Safety factor

k'2: Deterioration coefficient of XLPE cable under electrical stresses

k'3: Temperature coefficient corresponding to the ratio of breakdown stresses of the

cable at room temperature to those at maximum permissible temperature (90C)

EHV XLPE Cable

E0 1.5

0

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EHV XLPE Cable

Design and Construction of XLPE Cable66kV Single Core Cable

Construction : Copper Conductor / XLPE Insulation / Aluminum Sheath / PVC (or PE) Outer Sheath

[Aluminum Sheath Type]

[Copper Wire Shield Type]

Construction : Copper Conductor / XLPE Insulation / Copper Wire Shield / PVC (or PE)

Outer Sheath

200

250

325

400

500

600

800

1000

1200

1400

1600

1800

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

of

ConductorShield

[mm]

C.C

C.C

C.C

C.C

C.C

C.C

SEG

SEG

SEG

SEG

SEG

SEG

SEG

1.0

1.0

1.0

1.0

1.0

1.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

Thickness

of

Insulation[mm]

Approx.

Thickness

of

InsulationShield

[mm]

Thickness

of

Sheath[mm]

Thickness

of

Jacket[mm]

Overall

Dia.[mm]

Approx.Weight

(kg / m)

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.6

1.6

1.7

1.7

1.8

1.9

2.0

2.1

2.1

2.2

2.3

2.3

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

64.0

67.0

70.0

74.0

76.0

80.0

87.0

92.0

98.0

101.0

105.0

108.0

111.0

5.2

5.9

7.0

8.1

9.1

10.4

13.2

15.6

18.0

20.3

22.5

24.5

26.9

* C.C : Circular Compacted, SEG : Segmental Compacted

200

250

325

400

500

600

800

1000

1200

14001600

1800

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

of

ConductorShield

[mm]

C.C

C.C

C.C

C.C

C.C

C.C

SEG

SEG

SEG

SEGSEG

SEG

SEG

1.0

1.0

1.0

1.0

1.0

1.0

2.0

2.0

2.0

2.02.0

2.0

2.0

Thickness

of

Insulation[mm]

Approx.

Thickness

of

InsulationShield

[mm]

No.

of

Wire

[mm]

Thickness

of

Jacket[mm]

Overall

Dia.[mm]

Approx.Weight

(kg / m)

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.0

11.011.0

11.0

11.0

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.51.5

1.5

1.5

40

40

40

40

40

40

40

40

40

4040

40

40

3.5

3.5

3.5

4.0

4.0

4.0

4.5

4.5

4.5

4.54.5

4.5

4.5

56.0

58.0

60.0

64.0

67.0

69.0

77.0

81.0

85.0

89.092.0

95.0

98.0

4.5

5.1

5.9

6.9

8.0

9.1

11.7

13.7

15.7

17.919.8

21.8

23.8


Dia.

of

Wire

[mm]

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.21.2

1.2

1.2

11

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EHV XLPE Cable



[Copper Wire Shield Type]


200

250

325

400

500

600

800

1000

1200

1400

1600

1800

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

of

ConductorShield

[mm]

C.C

C.C

C.C

C.C

C.C

C.C

SEG

SEG

SEG

SEG

SEG

SEG

SEG

1.0

1.0

1.0

1.0

1.0

1.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

Thickness

of

Insulation[mm]

Approx.

Thickness

of

InsulationShield

[mm]

Thickness

of

Sheath[mm]

Thickness

of

Jacket[mm]

Overall

Dia.[mm]

Approx.Weight

(kg / m)

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.6

1.6

1.7

1.8

1.8

1.9

2.0

2.1

2.2

2.2

2.3

2.3

2.4

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

3.5

69.0

72.0

75.0

78.0

81.0

84.0

92.0

97.0

102.0

106.0

110.0

112.0

116.0

5.2

6.6

7.5

8.5

9.6

10.9

14.0

16.4

18.7

21.0

23.3

25.2

27.7


Construction : Copper Conductor / XLPE Insulation / Copper Wire Shield / PVC (or PE)

Outer Sheath

200

250

325

400

500

600

800

1000

1200

14001600

1800

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

of

ConductorShield

[mm]

C.C

C.C

C.C

C.C

C.C

C.C

SEG

SEG

SEG

SEGSEG

SEG

SEG

1.0

1.0

1.0

1.0

1.0

1.0

2.0

2.0

2.0

2.02.0

2.0

2.0

Thickness

of

Insulation[mm]

Approx.

Thickness

of

InsulationShield

[mm]

No.

of

Wire

[mm]

Thickness

of

Jacket[mm]

Overall

Dia.[mm]

Approx.Weight

(kg / m)

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.0

13.013.0

13.0

13.0

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.51.5

1.5

1.5

40

40

40

40

40

40

40

40

40

4040

40

40

3.5

3.5

3.5

4.0

4.0

4.0

4.5

4.5

4.5

4.54.5

4.5

4.5

60.0

62.0

64.0

67.0

70.0

73.0

81.0

86.0

90.0

94.097.0

100.0

103.0

4.8

5.3

6.2

7.2

8.3

9.4

12.1

14.2

16.3

18.420.4

22.4

24.4


Dia.

of

Wire

[mm]

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.21.2

1.2

1.2

2

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EHV XLPE Cable




400

500

630

800

1000

1200

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield[mm]

C.C

C.C

C.C

SEG

SEG

SEG

SEG

1.5

1.5

1.5

2.0

2.0

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield[mm]

Thickness

ofSheath

[mm]

Thickness

ofJacket

[mm]

Overall

Dia.[mm]

Approx.

Weight(kg / m)

15.0

15.0

15.0

15.0

15.0

15.0

15.0

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.8

1.9

2.0

2.1

2.2

2.3

2.5

4.0

4.0

4.0

4.0

4.0

4.0

4.0

83

86

92

97

102

108

122

9.3

10.8

12.7

15.4

17.9

20.2

29.6

* C.C : Circular Compacted, SEG : Segmental Compacted* Fault Current Capacity(40kA/1sec)

[Copper Wire Shield & Lead Sheath Type]

Construction : Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath /

PVC (or PE) Outer Sheath

400

500

630

8001000

1200

2000

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield

[mm]

C.C

C.C

C.C

SEGSEG

SEG

SEG

1.5

1.5

1.5

2.02.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield

[mm]

No.

ofWire

[mm]

Thicknessof

Jacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

15.0

15.0

15.0

15.015.0

15.0

15.0

1.2

1.2

1.2

1.21.2

1.2

1.2

2.0x67ea

2.0x70ea

1.9x67ea

1.8x70ea1.8x65ea

1.7x67ea

1.4x70ea

4.0

4.0

4.0

4.04.0

4.0

4.0

81

84

88

9498

102

115

15.5

17.4

19.3

22.825.6

28.1

39.1


* Fault Current Capacity(40kA/1sec)

Dia.

ofWire

[mm]

2.5

2.6

2.7

2.93.0

3.1

3.5

13

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EHV XLPE Cable





400

500

630

800

1000

1200

2000

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield[mm]

C.C

C.C

C.C

SEG

SEG

SEG

SEG

1.5

1.5

1.5

2.0

2.0

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield[mm]

Thickness

ofSheath

[mm]

Thickness

ofJacket

[mm]

Overall

Dia.[mm]

Approx.

Weight(kg / m)

16

16

16

16

16

16

16

1.2

1.2

1.2

1.2

1.2

1.2

1.2

1.9

2.0

2.1

2.2

2.3

2.3

2.6

4.0

4.0

4.0

4.0

4.0

4.0

4.0

88

92

96

102

109

113

126

9.8

11.2

13.1

15.7

18.4

20.4

29.9


Construction: Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath / PVC (or PE) Outer Sheath

400

500

630

8001000

1200

2000

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield

[mm]

C.C

C.C

C.C

SEGSEG

SEG

SEG

1.5

1.5

1.5

2.02.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield

[mm]

No.

ofWire

[mm]

Thicknessof

Jacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

16

16

16

1616

16

16

1.2

1.2

1.2

1.21.2

1.2

1.2

2.0x67ea

1.9x70ea

1.9x67ea

1.8x67ea1.7x70ea

1.7x65ea

1.4x65ea

4.0

4.0

4.0

4.04.0

4.0

4.0

82

85

89

9599

103

116

15.5

17.2

19.4

22.625.4

27.9

38.8



Dia.

ofWire

[mm]

2.5

2.6

2.7

2.93.0

3.1

3.5

4

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EHV XLPE Cable





600

1200

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield

[mm]

C.C

SEG

SEG

SEG

1.5

2.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield

[mm]

Thicknessof

Sheath

[mm]

Thicknessof

Jacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

17

17

17

17

1.3

1.3

1.3

1.3

2.9

2.5

2.6

2.8

4.5

4.5

4.5

4.5

103

115

127

135

15.0

21.8

31.2

36.2

* C.C : Circular Compacted, SEG : Segmental Compacted* Fault Current Capacity(50kA/1.7sec)

Construction: Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath /


6001200

2000

2500

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield

[mm]

C.CSEG

SEG

SEG

1.52.0

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield

[mm]

No.

of

Wire[mm]

Thickness

ofJacket

[mm]

Overall

Dia.[mm]

Approx.

Weight

(kg / m)

1717

17

17

1.31.3

1.3

1.3

2.6x70ea2.5x65ea

2.3x68ea

2.2x66ea

4.54.5

4.5

4.5

95109

122

129

22.731.7

42.7

48.5



Dia.

of

Wire[mm]

2.93.3

3.6

3.8

15

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EHV XLPE Cable




Construction: Copper Conductor / XLPE Insulation / Aluminum Sheath / PVC (or PE) Outer Sheath

600

1200

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield[mm]

C.C

SEG

SEG

SEG

1.5

2.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield[mm]

Thicknessof

Sheath

[mm]

Thicknessof

Jacket

[mm]

Overall

Dia.

[mm]

Approx.

Weight(kg / m)

23

23

23

23

1.3

1.3

1.3

1.3

2.4

2.6

2.9

3.0

5.0

5.0

5.0

5.0

117

132

146

153

16.8

24.2

34.1

39.1

* C.C : Circular Compacted, SEG : Segmental Compacted* Fault Current Capacity (63kA/1sec)

Construction: Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath /


6001200

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield

[mm]

C.CSEG

SEG

SEG

1.52.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thickness

ofInsulation

Shield

[mm]

No.

ofWire

[mm]

Thicknessof

Jacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

2323

23

23

1.31.3

1.3

1.3

2.3x66ea2.2x68ea

2.0x65ea

1.9x65ea

5.05.0

5.0

5.0

108121

134

141

25.735.0

46.7

52.4



Dia.

ofWire

[mm]

3.23.6

4.0

4.1

6

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EHV XLPE Cable




Construction: Copper Conductor / XLPE Insulation / Aluminum Sheath / PVC (or PE) Outer Sheath

600

1200

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield[mm]

C.C

SEG

SEG

SEG

1.5

2.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield[mm]

Thicknessof

Sheath

[mm]

Thicknessof

Jacket

[mm]

Overall

Dia.

[mm]

Approx.

Weight(kg / m)

27

27

27

27

1.3

1.3

1.3

1.3

3.0

2.8

3.0

3.2

6.0

6.0

6.0

6.0

132

143

157

165

19.3

27.4

37.5

43.0

* C.C : Circular Compacted, SEG : Segmental Compacted* Fault Current Capacity(63kA/1.7sec)

Construction : Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath /


6001200

2000

2500

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield

[mm]

C.CSEG

SEG

SEG

1.52.0

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield

[mm]

No.

of

Wire[mm]

Thickness

ofJacket

[mm]

Overall

Dia.[mm]

Approx.

Weight

(kg / m)

1717

17

17

1.31.3

1.3

1.3

2.9x84ea2.9x81ea

2.9x78ea

2.9x75ea

6.06.0

6.0

6.0

119132

145

153

31.241.1

53.0

60.2


* Fault Current Capacity(63kA/1.7sec)

Dia.

of

Wire[mm]

3.13.4

3.7

3.9

17

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EHV XLPE Cable

Design and Construction of XLPE Cable380/400kV Single Core Cable




600

1200

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thicknessof

Conductor

Shield

[mm]

C.C

SEG

SEG

SEG

1.5

2.0

2.0

2.0

Thicknessof

Insulation

[mm]

Approx.

Thicknessof

Insulation

Shield

[mm]

Thicknessof

Sheath

[mm]

Thicknessof

Jacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

29

29

27

27

1.5

1.5

1.5

1.5

2.6

2.9

3.0

3.2

6.0

6.0

6.0

6.0

132

146

157

165

19.9

27.6

37.5

43.8


Construction :Copper Conductor / XLPE Insulation / Copper Wire Shield / Lead Sheath /


6001200

2000

2500

NominalArea

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield

[mm]

C.CSEG

SEG

SEG

1.52.0

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield

[mm]

No.

of

Wire[mm]

Thickness

ofJacket

[mm]

Overall

Dia.[mm]

Approx.

Weight

(kg / m)

2929

27

27

1.51.5

1.5

1.5

2.5x82ea2.5x77ea

2.5x74ea

2.5x71ea

6.06.0

6.0

6.0

122135

145

153

31.441.3

51.6

58.8



Dia.

of

Wire[mm]

3.13.5

3.7

3.9

8

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EHV XLPE Cable

Design and Construction of XLPE Cable380/400kV Single Core Cable

[Insulated Wires, Copper Wire Shield & Lead Sheath Type]

[Copper Wire Shield & Aluminum-laminated Tape Type]

Construction: Copper Conductor with Insulated Wires / XLPE Insulation / Copper Wire Shield /

Lead Sheath / PVC (or PE) Outer Sheath

* SEG : Segmental Compacted

* Construction of metallic sheath is subject to change under the fault current condition.

2000

2500

Nominal

Area[mm]

Conductor

Shape

Approx.Thickness

of

Conductor

Shield[mm]

SEG

SEG

2.0

2.0

Thickness

of

Insulation

[mm]

Approx.Thickness

of

Insulation

Shield[mm]

No.of

Wire

[mm]

Thickness

of

Jacket

[mm]

Overall

Dia.

[mm]

Approx.Weight

(kg / m)

27

27

1.5

1.5

2.54x84ea

2.54x79ea

6.0

6.0

152

160

55

61

Dia.of

Wire

[mm]

4.0

4.0

Construction : Copper Conductor with Insulated Wires / XLPE Insulation / Copper Wire Shield /

Lead Sheath / PVC (or PE) Outer Sheath

* SEG : Segmental Compacted

2000

2500

Nominal

Area

[mm]

Conductor

Shape

Approx.

Thickness

ofConductor

Shield[mm]

SEG

SEG

2.0

2.0

Thickness

ofInsulation

[mm]

Approx.

Thickness

ofInsulation

Shield[mm]

No.

of

Wire

[mm]

Thickness

ofJacket

[mm]

OverallDia.

[mm]

Approx.

Weight

(kg / m)

30

30

1.5

1.5

2.6x66ea

2.6x66ea

6.0

6.0

151

156

35

40

Dia.

of

Wire

[mm]

4.0

4.0

500kV Single Core Cable

19

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Manufacturing

ManufacturingManufacturing Process

Inner Semi-Conductive PE

Insulation XLPE

Outer Semi-Conductive PE

Wire

Drawing

Wire

Stranding

Copper or Aluminum Rod

Segmental

Circular or Compact Circular

Taping

Extrusion Dry Curing

Simultaneous Process

Taping

Conductor

AssemblingConductor Binder

SemiConductive Tape

SemiConductive Tape

Leads Alloy

Sheath

Leads Screw

Extrusion

Jacket

Extrusion

Wire

Shield

Wiring

Machine

Jacket

Extrusion

Jacket

Extrusion

Copper Wire

Aluminum-Foil

PE or PVC

Lead Alloy

Flooding Compound

PE or PVC

Aluminum

Press

Corrugated

Aluminum Sheath

Aluminum

Flooding Compound

PE or PVC

Test &

Delivery

Flow Chart of Manufacturing Process

0

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Manufacturing

ManufacturingVCV Line

Vertical Type Continuous Vulcanizing Equipment

In case of extra high voltage cable, the insulation thickness is so thick that centers of the conductor and the

insulation was not coincided each other when catenary type vulcanizing system was adopted. Due to the

considerable eccentricity of the insulated core, the insulation thickness should be thicker than the electrically

required value.

Our facility of vulcanizing process is installed in vertical in the tower of height of approximately 125m. The

insulation is extruded on the highest place of the tower and passed through the vertical tube for vulcanizing and

cooling purposes. Since the pass line of the insulated core is vertical, strengthen core is exposed to uniform

gravity force through its cross-section that no eccentricity can be occurred. By adopting this method, the insulation

thickness can be reduced remarkably and nowadays, and the extruded thermosetting insulated cables are enough

competitive to conventional cables.

Metering Capstan

Conductor Preheater

Extruder(3 Layer Triple Common Extrusion)

N2Gas

Heating Zone

ConductorAccumulator

Pay-off

CoolingZone

N2 Gas Tank

N2Gas HeatExchanger

Reversing Wheel Water Water Tank

End SealTurn Wheel

Take-up

TensioningCaterpillar

21

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Manufacturing

ManufacturingCDCC System

Completely Dry Curing and Cooling Vulcanizing Method

We adopt CDCC system for vulcanizing XLPE insulation that is a continuous vulcanizing and dry curing system

using nitrogen gas. This CDCC system has been recently developed to produce extra high voltage XLPE cables and

it shows excellent function to reduce faults and imperfections in the insulation.

In this system, extruded thermosetting compounds are cured in the curing tube by thermal radiation through inert

nitrogen gas, therefore there is no opportunity that the compounds can absorb any moisture during vulcanizing

process. The insulated core may be cooled by water in the lower part of the tube, but to obtain better quality in the

absence of moisture, generally cooled by convection and radiation in a nitrogen gas atmosphere.

This system is being wholly controlled by computer so that manufacturing conditions and temperatures are

controlled perfectly. These mean that the quality of the insulation is uniform throughout the cross-section and thelength. All of the process of this system is perfectly protected from outer atmosphere to prevent the insulation

compounds and the insulated core from any contact with moistures, dust, contaminated air, etc.

2

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Manufacturing

ManufacturingAdvantage of CDCC

Compared with the case of steam curing cable in which a large

amount of water due to the saturated steam remains in the

insulation, for CDCC cable, only 100 to 200ppm moisture isdetected in insulation. The water content during curing process

is shown in Table 1.

Sample Dry Steam

Wt(%) 0.018 0.29

The exteremly small amount of residual water in dry cured

insulation minimize micorovoids. The example of comparison of

voids in insulation during curing process is shown in Table 2.

0

4

Curing Method Dry1~3m 4~5m 5~10m 10m over

Voids Cure

Steam Cure

120

>2,000

3

~300

0

77

Both AC and impulse breakdown strength of insulation by

CDCC system have been remarkably improved compared with

that by steam curing process. Fig.2 shows the properties.

: SCP-CV

: CDCC

ACImpulse

ProbabilityofBreakdown[%]

Mean Electronical Stress [kV/mm]

23

Water Content

Microvoids

Electrical Strength

Table 2. Example of Voids in XLPE Cable

Table 1. Example of Comparison of Water Content in XLPE Cable

Fig. 2 AC and Impulse Voltage Breakdown Characteristic

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Manufacturing

ManufacturingQuality Assurance & Test Requirements

Extra high voltage cables are the most important cable because they are generally adopted to massive

power transmission system. Therefore the quality of the cable shall be not only tested for finishedcable products but also controlled during the whole manufacturing processes. All the materials and

manufacturing processes are stringently controlled, tested and reported according to quality standards.

Drum test and type test are performed on completed cables. Drum test is done for every length of cables by

measuring conductor resistance, capacitance, power factor, partial discharge, etc.

Electrical quality assurance for D/M length test program is done for sampled cable, generally one out of ten lengths

by measuring impulse breakdown, long-time AC withstand voltage, power factor, partial discharge, etc. Testing

procedure is one of the important process and every necessary test equipments and devices are installed, such

as 3600kV impulse generator, 600kV AC testing transformer, schering bridge, 1200kV dielectric breakdown tester

and shield room.

Test Item Requirements

Routine Test

Type Test

(Sequence Test)

Conductor Resistance

AC Voltage Withstand

Insulation Resistance

Capacitance

Power Factor

Partial Discharge

Bending Test

Partial Discharge Test

Tan & Measurement

Heating Cycle Voltage Test

Impulse Withstand Test

Power Frequency Voltage Test

Not exceed the specified value

2.5U0for 30 min

Not less than specified value (:2.5 x 1015cm at 20C)

Not exceed the specified value by more than 8%

Not more than 0.1% at U0

Step 1:1.75U0for 10 sec

Step 2:Not more than 10pC at 1.5U0

The diameter of the test cylinder : 25(d+D)+5%

D : measured external diameter of the cable in mm

d : measured diameter of the conductor in mm

The sensitivity being 5pC or less

The magnitude of the discharge at 1.5U0shall not exceed 5pC.

Not exceed the value 10x 10 -4

The cycle of heating and cooling shall be carried out 20 times.

BIL/+10 times

At 2.5U0for 15 min

U0 is the rated power-frequency voltage between conductor and earth or metallic screen.

Standard : IEC 60840 & IEC 62067

Partialdischarge Test Equipment High Voltage Test Transformer Control Room Test terminal

4

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Engineering

EngineeringSystem Design and Engineering Work

Cable System DesignMost of the extra high voltage cable projects include not only the manufacturing and supply of cables

and accessories but also cable system design, civil works, cable laying, erection works, site testing and

commissioning. A cable system should be designed to meet the users requirements in various respects in

technology, economy, and stability. The design flow of cable system is shown in Chart 1.

Determining Cable Size

The selection of conductor size depends on various system and installation conditions. The system conditionsconsist of required current ratings, rated system voltages, system frequency, short-circuit current and its duration,

and so on. For the maximum current ratings, there are continuous current and emergency current. For the rated

system voltages, there are nominal voltage, highest voltage, and basic impulse insulation voltage. The installation

conditions consist of cable laying arrangements, laying methods, laying depth, soil thermal resistivity, ambient

temperatures, other heat sources, and so on. For the cable laying arrangements, there are flat formation, trefoil

formation and distances between phases and circuits. For the laying methods, there are directburial laying, in-

duct laying, in-air laying and others.

Determining Sheath Bonding MethedCable sheaths are grounded by various methods. A solid bonding method presents the simplest solution. But the

grounded sheaths produce large cable losses and, in turn, it largely reduces the power capacity of cable system.

Special bonding methods are applied to reduce the cable losses. A single-point bonding method is applied in caseof short route and less then two joints (see Figure 1), and a cross bonding method is applied in case of long route

and many joints (see Figure 2). But these methods produce standing sheath-induced voltages, while the cable

system shall be designed not to exceed the required maximum sheath voltage.

Determining Cable SpanSince cable products are produced at a certain length, cable jointing is required at a long cable route. Cable drum

lengths and number of joints are determined generally on the various terms, cable manufacturing, transportation

of drum, cable laying, cable system design and so on. In general, the followings are the most important terms to

determine the maximum cable drum length.

25

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Engineering

EngineeringSystem Design and Engineering Work

Review on User's

Requirement

Route Survey

Collecting Design

Data

Determining Sheath

Bonding Method

Selecting Cable

Accessories

Calculating System

Performance Data

Stady-state

Current Rating

Emergency

Current Rating

Short-Circuit

Current Rating

Manufacturing

Capability

Transportation

in one Drum

Sheath Bonding

Limits

Cable Pulling

Tension

Determining

Cable SpanSchematic Line

Diagram

Determining

Cable Size

Fixing Cable

System

Chart 1.

1. Single Point Bonding SystemThis system is adopted for short length of the single core cable,

generally without any joint, or circuit extension portion in addition to

cross-bonding system. In this case, induced voltage on the metal layer

cannot be diminished, therefore the system can be used, provided the

induced voltage is less than dangerous level approximately 65V.

[V]

Limit ied Voltage Induced Sheath Voltage

Section Length

Bonding Leads

Solid Bond Link Box

Cab le Conductor Cab le Meta ll ic Sheath

Cable Sealing End

Link Box

With SVL's

Sheath

VoltageLimiters [SVL's]

2. Cross-Bonding SystemThis system is generally adopted for single core cable circuit having

two or more joints. In the system, metallic layer of a cable is electrically

separated(insulated) and connected to other cable's metallic layer at

ends of every three section of the circuit, and then it will be connected

to the another cable's layer. In the first section of the circuit, induced

voltage is increased in proportion to cable length, but in the next section,

it is decreased first time and increased again because induced voltagesfrom two otherphase is mixed together in this section. In same reason,

induced voltage at the end of this three section circuit becomes almost

zero level remaining small amount of residual voltage due to unbalance

of the joint section, etc.

[V] Limited Voltage

Minor Section Minor Section Minor SectionMajor Section

Induced Sheath Voltage

Bonding & Grounding Cable Cable ConductorCable Metallic SheathInsulated Joint

Normal Joint

Link Plate

Solid BondLink Box

Concentric Bonding LeadCross Bond Link Box

Sheath Voltage Limiter

6

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Engineering

EngineeringInstallation

TAIHAN has many achievements and excellent techniques related to turnkey-base projects. The turnkey-base

projects include the installation and engineering services as well as the supply of cable system. The quality of the

cable system at the site depends mainly on cable laying work, and jointing and terminating works. TAIHAN has

most qualified engineers and workers who are skillful and experienced in carrying out the installation works. Also

TAIHAN has much experience on various cable laying methods. The followings are generally applied as a cable

laying method.

Direct in the GroundThis method is shown in Fig.3, and is employed in following cases;

1) Where road is narrow so the construction of conduit under the road not permitted.2) Where the number of cables is few and nofuture increase is expected.

3) Where the road digging is easy.

Underground Duct or TunnelThis method is shown in Fig. 4, 5, and is employed in following cases;

1) The case of main underground transmission line where the number of cables are many or expected to be

increased in near future.

2) The case of hard pavement or where hard pavement will be constructed in future.

3) Where digging is difficult due to heavy traffic.

Special LayingIn case cables are installed in special places where there are bridges or railways, special laying methods areemployed as follows;

1) When a cable crosses a river or canal, cables are attached to the bridge. If there is no suitable bridge in the

neighborhood, an exclusive bridge should be built or a method of submarine laying should be adopted. As long as

the strength and space of the bridge permits, it is best to attach the cables to the bridge. Whether it is better to

build an exclusive bridge or to lay submarine cable depends on the cost and difficulty of construction.

2) In case of crossing a railway, there are two methods; one is digging through the railway bed, and the other is

piercing from the side of the railway by using an excavator, when the cable crosses many tracks like a surface

from railroad or suburban railway, digging the railway bed is usually adopted. Except for the above case, piercing

by using an excavator is adopted.

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Engineering

EngineeringInstallation

Fig 3. Direct Burial

Fig. 4 Cable Laying at Duct

Fig. 5 Cable Laying at Tunnel

telephone

tensionmeter

pu l l ingwire

pulling eyeroller orcaterpillar

caterpillar

power cable for caterpillar

cable drum

operator

telephone

controlpanel

caterpillar cable drum

Manhole

cable


pullingeye

Duct

winchcar

Manhole

tensionmeter

control panel

caterpillarcable drum

Manhole


cable

telephone

pullingeye

Tunnel

caterpillar or roller

Manhole

8

operator

trough, if necessary

operator

pulling wire

pulling wire

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Accessories

[FRP Case]

AccessoriesPre-Molded Joint

29

[Copper Case with Coffin Box]

No. Description Material

1

2

3

4

5

6

7

Conductor Sleeve

Corona Shield

PMJ Unit

Outer Case

Insulating Flange

Coffin Box

Filling Compound

Copper

Aluminum

Silicone Rubber

Copper

P.E

F.R.P

Polyurethane

Rated voltage L1

66kV~69kV

110kV~161kV

220kV~275kV

330kV~400kV

500kV

1150

1350

1800

2000

2000

L2 D1 H

1650

2300

2500

2750

2750

190

255

315

360

400

420

540

600

660

680

No. Description Material

1

2

34

5

6

Conductor Sleeve

Corona Shield

PMJ UnitOuter Case

Earthing Sleeve

Filling Compound

Copper

Aluminum

Silicone RubberF.R.P

Copper

Polyurethane

H

310

370

Rated voltage L

110kV~161kV

220kV~275kV

1400

1800

L2

L1

D1H

L

H

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Accessories

H

D

Rated

Voltage

Creepage Distance

[mm]

66kV~69kV

110kV~161kV

220kV~275kV

330kV~400kV

500kV

Max.5215

Max.8300

Max.12600

Max.23100

Max.24800

D

[mm]

Max.355

Max.355

Max.600

Max.780

Max.780

H[mm]

Max. 1890

Max. 2650

Max. 4250

Max. 6250

Max. 7750

No. Description

1

2

3

4

5

6

7

Conductor Sleeve

Stress Relief Cone

Hollow Insulator

Compound

Sealing Unit

Post Insulator

Lower Metal Case

Material

Copper

Silicone Rubber

Polymeric or Porcelain

Polybutene Oil

Silicone Rubber

Porcelain

Aluminum

H

D

[Prefablicated Type]

RatedVoltage

Creepage Distance[mm]

110kV~161kV

220kV~275kV

Max.8300

Max.8800

D[mm]

Max.355

Max.560

H[mm]

Max. 2650

Max. 2750

No. Description

1

2

3

4

5

6

7

8

Conductor Sleeve

Stress Relief Cone

Hollow Insulator

Compound

Epoxy Support

Post Insulator

Lower Metal Case

Compression Ring

Material

Copper

EPR

Polymeric or Porcelain

Silicone Oil

Epoxy

Porcelain

Aluminum or Copper

Stainless Steel

AccessoriesOutdoor Termination

[Slip-on Type]

0

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Accessories

No. Description

1

2

3

4

5

6

Upper Metal

Epoxy Bushing

Conductor Sleeve

Stress Relief Cone

Compression Ring

Lower Metal Case

Material

Aluminum

Epoxy

Copper

EPR

Stainless Steel

Copper or Aluminum

* All dimensions are complying with IEC60859 and IEC62271-209

RatedVoltage

66kV~88kV

110kV~161kV

220kV~275kV

330kV~400kV

D

[mm]

110

110

200

250

H[mm]

583

757

960

1400

D

[mm]

110

110

140

140

H[mm]

310

470

620

960

Fluid Filled type Dry Type

[Fluid Filled Type] [Dry Type]

H

DD

H

[Slip-on Type]

D

[mm]

110

140

140

Rated

Voltage

110kV~161kV

220kV~275kV

330kV~500kV

H

[mm]

757

960

1400

Material

Aluminum

Epoxy

Copper

Silicone Rubber

Polybutene Oil

Silicone Rubber

Copper or Aluminum

No. Description

1

2

3

4

5

6

7

Upper Metal

Epoxy Bushing

Conductor Sleeve

Stress Relief Cone

Compound

Sealing Unit

Lower Metal Case

* All dimensions are complying with IEC60859 and IEC62271-209

H

D

AccessoriesSF

6Gas Insulated Termination

[Prefablicated Type]

31

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Accessories

AccessoriesCOMPOSITE HOLLOW BUSHING

H

OD

H

OD

Taihan has been developing and producing composite hollow bushing which consists of FRP tube and

silicone rubber sheds to withstand various environmental conditions. The advantage of compositebushing over traditional porcelain bushing has been proven and is well known and accepted.

ADVANTAGES

Reduced Risk for transport and assembly (no broken sheds)

Explosion Safety for personnel and installation

Excellent Seismic Performance

High Insulating Performance in highly polluted environment

APPLICATIONS

Cable Terminations Circuit Breakers

Instrument Transformers

Lightning arrester

[Normal flange] [Cap flange]

RatedVoltage

110kV~161kV

220kV~275kV

52806720

8150

Max.9100

D

[mm]

260260

260

370

H[mm]

16762060

2444

2535

Creepage Distance[mm]

14951879

2263

Max.2308

Arcing Distance[mm]

[mm]

378378

378

505

* Other creepage distances are on request

2

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Accessories

AccessoriesGIS EPOXY INSULATOR

Taihan has been manufacturing several kinds of cast epoxy insulators which are using in GIS systems.

With our extensive knowledge regarding material technology with advanced process engineering

skills, we have been developed and produced GIS insulator upto 800kV grade.

VACUUM CASTING TECHNOLOGY

Void-free Insulation

Excellent adhesion to metallic parts

Net shape casting

PRODUCT

Insulation Spacer

Tri-post Insulator

Earthing Terminal

Insulation Supporter

[420kV 1P Spacer]

[550kV 1P Spacer]

[170kV 3P Spacer]

[420kV Tri-Post Insulator ]

33

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Diagnosis System

Diagnosis SystemCable Diagnosis System

DTS menuDetect cable fault symptom, and find out fault location

as analyzing distributed temperature.

Alarm works for exceeding limitation of cable surface temperature, conductor temperature,conductor temperature 0deviation, temperature differences between joints, peaks, and cable

permitted load. Malfunction of DTS are also sensed based on DTS temperature data.

Section can be set by operator to monitor whole cables separating them into several sections.These sections are usually divided depending on joints, but its flexible. Information for recent alarm

is shown on the section table.

Historymenu supports operators to inquire temperature and alarm history data. Operator can

choose cable surface temperature, conductor temperature, peaks as inquiry objects, and they are

displayed on the chart. Alarm data are listed up at a table. The chart and table can be printed as an

image and a table respectively, and they can be exported as an excel file.

1. Total Monitoring System (TMS)As a cable Total Monitoring System, TMS consists of three parts functionally, DTS system which can

monitor distributed temperature of the cable, cable model data which includes thermal resistance

and capacitance, and cable current value acquisition module. Menus of TMS are DCR, DTS, Alarm,

Section, Setup, and History.

DCR menuIncrease efficiency of cable operation as calculating dynamic rating.How long current can be sustained from now on?

This cable can afford 2302[A] up to 8Hr.

8Hr

Input arbitrary current value, then

affordable time is calculated.

Input arbitrary time, then affordable

current value is calculated.

Cable rating can be calculated

Just with temperature data.

Cable system configuration

Data Summary Table

1) Location of Bottle Necks2) Cable Surface Temperature

3) Cable Conductor Temperature

4) Spatial Peak & Time Interval

Peak

Bott le neck is the spot which

has the highest cable surface

temperature decides the cable

rating, and it is updated every 1

hour for last 24 hours

4

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Diagnosis System

Pulse Generator Spectrum Analyzer HFCT Sensor Foil SensorAmplifier Unit

2. PD (Partial Discharge) MeasurementPartial discharge is an incomplete breakdown of insulation and a kind of discharging phenomenon,

which is generated by or at air-gap of solid insulator, gas foam of liquid insulator, contacting surfaces

of different insulating materials and peaks on metallic surface. It is generated by the reason that as

the permittivity of gas area is lower than that of solid or liquid, electric field is concentrated, and thuselectric discharges occur in the gas due to the low dielectric strength of the gas.

1) Measurement MethodImpress an AC voltage of commercial cycle to a conductor to detect partial discharge of the insulator

between the conductor and a shielding layer. And measure the starting electric charge and frequency

of the partial discharge.

2) Analyzing Measurements

ICM System

(1) Main Components of PD Devices

Acquisition Unit / System Controller

(2) On-site PD Detection on EHV Cable (Insulation Joint)

(3) Patterns of PD Result

Void Discharge of Insulator Internal Discharge from a Joint Electric Tree of XLPE Cable

35

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Diagnosis System

Diagnosis SystemCable Diagnosis System

(1) Main Components of PD Devices

PD Base System

Media ConverterPD Base Impedance Matching Box System Controller

Direct Coupler Calibrator Amplifier Unit Synchronization Sensor

(3) Patterns of PD Result

A. Resonant Test Set Induced Disturbance

B. Corona in HV Connections

C. Correlation Disturbance due to the Switching Devices of the

AC Resonant Test Set

D. HF Noise due to External Sources

E. PD from a Joint

6

(2)On-site PD Detection on EHV Cable (Termination)

3) Available Equipment

Equipment Manufacturer Purchasing Date Diagnosis Performances

ICMSystem

PD BaseSystem

Power Diagnostix(Germany)

TECHIMP(Italy)

2003/08

2005/07

KEPCO (345kV Yeongseo -Yeongdeungpo T/L, 154kV Seongdong - Heungin T/L,154KV Daejeon - Shinheung T/L, etc.) Commercial Clients (Many sites including Korea LNG Gas)

KEPCO (Many works including 154kV underground T/L in Central P/O of SeoulElectric Power) Commercial Clients (Many sites including 230kV Singapore, 154kV ChangwonSpecialty Steel, 154kV Honam Thermal Power Plant and345kV Yangyang Pumping-up Power Plant)

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Diagnosis System

3. Thermal infrared imaging measurement

1) Objects of Measurement

2) Measurement Cycle

3) Analyzing Measurement

4) Available Equipment

Equipment Manufacturer Purchasing Date Diagnosis Performances

ThermaCAM

QuickView

FLIR System(Sweden)

2004/01

KEPCO (345kV Yeongseo-Yeongdeungpo T/L, 154kVSeongdong - Heungin T/L, 154KvDaejeon -Shinheung T/L, etc.) Consigned patrol(Yeongseo,Seongdong and Daejeon ElectricPower) Commercial Clients (Many sitesincluding Korea LNG Gas, ChangwonSpecialty Steel, Yangyang Pumping-up Power Plant)

Circuit Measurement

Thermal Infrared Imaging Measurement

4. Other Inspection & Measurements of XLPE Cable

Inspection & Measurement Items Method of Evaluation

Inspecting manhole/electric powerculvert (tray) and cable (on-line)

Inspecting metallic support & joint box (on-line)

Inspecting cable head (on-line)

Sheath Megger Test / withstandvoltage test (10kV) (off-line)

Inspecting fire detecting facility (online)

Partial discharge measurement(on-line / off-line)

Thermal infrared imaging measurement(on-line)

Locking Device of Exits, Installation state of ladder & guard rail, leakage & crack inelectric power culvert, cleaning state of electric power culvert, prevention of disasterin electric power culvert, snake deformation of cable, prevention of disaster for cable,state of curvature, disorder of fire shielding plate

Deformation of metallic support, measuring current of metallic sheath, measuringtemperature of joint box, measuring insulation resistance of anti-corrosion layerof cable, disorder of Cross-Bonding wire, water-tightness of anti-corrosion layerprotecting device

Measuring temperature of overheated place for conductor joining part / PG clamp/ lightening arrester joining part, measur ing insula tion resi stance, Dobble Test

Joint places / cable

Fixed temperature detector, firefighting device, etc.

Joint places

Measuring image temperature with Thermal-vision/follow-up

37

* Inspection of power transmission facilities can be performed in on-line or off-line state according to the properties of a facility.

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Appendix

APPENDIXCertification

The outstanding quality of TAIHAN EHV XLPE cables are verified by internationally accredited certification institutes.

Type Test Certificates over 132kV

1

23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

No. BIL (kV)Description of Cable & Accessories InstituteDate

Cable, Premolded Straight Joint, Outdoor Termination

CableCable

Cable

Cable

Cable, Outdoor Termination

Cable, NJ, IJ, Outdoor Termination


Cable, PIJ, GIS & Outdoor Termination


Cable, IJ, GIS Termination

Cable, PNJ, PIJ, GIS & Outdoor Termination

Cable, NJ, GIS & Outdoor Termination




Cable, NJ, IJ, GIS & Outdoor Termination

Cable

Cable, IJ, GIS & Outdoor Termination


Cable, PMIJ, PMNJ, GIS & Outdoor Termination(Polymer type)


Cable

Cable, NJ

Cable

SpecificationVoltage Grade

KEMA

KERIKERI

KERI

Crown Agents

Crown Agents

KERI

KERI

KEMA

KERI

Taihan

KEMA

Taihan

KERI

Taihan

KERI

KEMA

CTL(USA)

SGS

KERI

SGS

KEMA

Taihan

KERI

Taihan

May-86

May-86Aug-86

Aug-88

May-95

May-96

May-97

Sep-97

Jun-98

Sep-99

Aug-00

Aug-00

Mar-01

Jun-01

Dec-03

Mar-04

Jan-05

Feb-05

Apr-05

Jul-05

Apr-05

Sep-05

Oct-05

Oct-05

Nov-06

IEC 502

KEPCOKEPCO

KEPCO

IEC 840

IEC 840

KEPCO

KEPCO

IEC 840

KEPCO

IEC 62067

IEC 60840

IEC 60840

KEPCOIEC 62067IEC 60840

KEPCOIEC 62067

IEC 62067

AEIC CS7-93

IEC 62067

KEPCOIEC 62067

KEPCOIEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 61901

132kV 630mm (CU)

154kV 600mm (CU)154kV 1200mm (CU)

154kV 2000mm (CU)

132kV 1000mm (CU)

132kV 630mm (AL)

154kV 600mm (CU)

154kV 2000mm (CU)

230kV 2000mm (CU)

154kV 2000mm (CU)

132kV 630mm (CU)

132kV 1200mm (CU)

132kV 800mm (AL)

345kV 2000mm (CU)

132kV 630mm (CU)

345kV 600mm (CU)

400kV 2000mm (CU)

138kV 1000mm (CU)

230kV 2000mm (CU)

345kV 1200mm (CU)

154kV 2500mm (CU)with fiber optic cable

132kV 1000mm (CU)

132kV 1000mm (CU)

132kV 630mm (CU)

69kV 2500mm (CU)

650

750750

750

650

650

750

750

1050

750

650

650

650

1300

650

1300

1425

650

1050

1300

750

650

650

650

-

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Appendix

* KERI : Korea Electrotechnology Research Institute

* KEPCO : Korea Electricity Power Company( The National Power Utility in Korea)

* POSCO : Pohang Steel Corporation

System Certificates

No. Description of Cable & Accessories Institute Date Specification

1

2

Design and manufacture of high voltage

insulators and cable joint accessories

Design and manufacture of electric cable

* SGS-ICS : Systems & Services Certification

39

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57`

No. BIL (kV)Description of Cable & Accessories InstituteDate

Cable

Cable, PMJ, GIS & Outdoor Termination

Cable, NJ, Outdoor Termination, CONNEX Cabletermination system (Size 4, Size 5S)

Cable, Cross Bonding Joint, Outdoor Termination

Cable, NJ, Straight Through Cross Bonking Joint

Cable, Straight Through Cross Bonking Joint, GIS &Outdoor Termination

PMJ


Cable, IJ

Cable

Cable, PMIJ, PMNJ, PIJ, PNJ, GIS & Outdoor Termination

Cable, NJ, GIS Termination

Cable, NJ, GIS Termination

Cable, NJ, PMIJ, PMNJ, GIS & Outdoor Termination

Cable, PMIJ, Outdoor Termination

Cable, PNJ, GIS & Outdoor Termination

Cable, IJ, GIS & Outdoor Termination

Cable, PMIJ, GIS & Outdoor Termination, OilImmersed Transformer Termination

Cable, PMIJ, PMNJ, GIS & Outdoor Termination


Cable, PMJ, Outdoor Termination

Cable, NJ, GIS & Outdoor Termination, Cross-Bonding Link Box, Solid Link Box with Arrester,Solid Bonding Link Box without SVL's

Cable, IJ, NJ, GIS & Outdoor Termination

Cable, GIS & Outdoor Termination, Pre-Molded TypeCross Bonding Joint, Transformer Sealing End

Cable, PMJ, GIS & Outdoor Termination



Cable, NJ, Outdoor Termination

Cable, Outdoor Termination

Cable, PIJ, Outdoor Termination, SF6 SwitchagearSealing end (Oil Type, Dry Type), TransformerTermination (Oil Type, Dry Type)

Cable, GIS Termination, Pre-mold type straightinsulated joint

Cable

SpecificationVoltage Grade

Taihan

KEMA

Taihan

Taihan

KEMA

KEMA

KEMA

KEMA

Taihan

KEMA

KERI

Taihan

Taihan

KERI

KERI

KERI

KEMA

KEMA

KERI

KEMA

Taihan

KEMA

KEMA

Taihan

Taihan

KEMA

KEMA

Taihan

Taihan

Taihan

Taihan

Taihan

Oct-05

Sep-06

Nov-06

Jan-07

Jan-07

May-07

Dec-07

Dec-07

Jul-07

Oct-07

Jul-08

Mar-08

May-08

Jun-09

Jun-09

Jun-09

Dec-09

Jul-09

Feb-10

Jan-10

Mar-10

Apr-10

May-10

Dec-10

Jul-10

Mar-11

Nov-10

Jan-11

Feb-11

May-11

Jul-11

Oct-11

IEC 60840

IEC 62067

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 62067

IEC 62067

IEC 60840

IEC 60840

KEPCO

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 62027

IEC 60840

KEPCO

IEC 62027

IEC 60840

IEC 60840

IEC 62067

AEIC CS9-06IEC 62067

IEC 62067

IEC 62067

IEC 62067

IEC 62067

IEC 60840

IEC 60840

IEC 60840

IEC 60840

132kV 1000mm (CU)

220kV 2500mm (CU)

66kV 500mm (CU)

132kV 1200mm (CU)

132kV 630mm (CU)

132kV 1200mm (CU)

400kV

380kV 2500mm (CU)

66kV 1000mm (CU)

132kV 630mm (CU)

345kV 2500mm(CU) withfiber optic cable

132kV 1600mm (CU)

132kV 300mm (CU)

132kV 2500mm (CU)

275kV 2500mm (CU)

220kV 2000mm (CU)

400kV 2500mm (Enamel - CU)

132kV 1000mm

154kV 400mm (CU) -17t

400kV 2500mm (Enamel - CU)

132kV 1200 & 2000mm

132kV 1200mm

230kV 3500mm

220kV 1200mm

230kV 2000mm

220kV1200mm (AL)

500kV 2500mm

230kV 1400mm (AL)

138kV 1200mm

132kV 630mm

66kV 1000mm

132kV 630mm

IEC 60840

IEC 62067

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 62067

IEC 62067

IEC 60840

IEC 60840

KEPCO

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 60840

IEC 62027

IEC 60840

KEPCO

IEC 62027

IEC 60840

IEC 60840

IEC 62067

AEIC CS9-06IEC 62067

IEC 62067

IEC 62067

IEC 62067

IEC 62067

IEC 60840

IEC 60840

IEC 60840

IEC 60840

SGS-ICS

SGS-ICS

2001.02

2003.03

ISO 14001

ISO 9001

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Appendix

DubaiRepresentative Office

Flat No.1204, Al Safa Tower, Sheikh Zayed Road, P.O.Box 117561, Dubai, UAETEL :+971-4-331-7233 FAX :+971-4-331-7322E-mail :[email protected], [email protected]

Singapore Branch Office

150 Kampong Ampat #07-04 KA Centre Singapore 368324,Republic of SingaporeTEL :+65-6842-5069 FAX :+65-6842-5076E-mail :[email protected]

Newzealand Branch Office

Suite 2, Level 11, 48 Em ily Place, Auckland PO Box 105895,Auckland City, Auckland 1143TEL :+64-9-368-7703 FAX :+64-9 368-7704E-mail:[email protected]

Riyadh Branch Office

Office No.613, Al Rossais Commercial CenterOlaya Road, P.O.Box 300201, Riyadh 11372, Kingdom of SaudiArabiaTEL :+966-1-419-0227 FAX :+966-1-419-0262E-mail :[email protected]

Qatar Branch Office

Duhail Road Near College of North Atlantic P.O.Box :18740 - Doha QatarTEL :+974-421-3851E-mail:[email protected]

Kuwait Branch Office

Sabah al Salem, block No.4, Street No.31 House No.7, State of KuwaitTEL :+965-2552-8642 FAX :+965-2552-1498E-mail :[email protected]

Kuala Lumpur Branch Office

No.9, 2nd Floor, Jalan Pandan Pr ima 1 Dataran Pandan Prima 55100 Kuala Lumpur, MalaysiaTEL :+60-3-9018-9113/9115 FAX :+60-3-9200-1136E-mail :[email protected]

Overseas Branch Office

Overseas Subsidiaries

Subsidiary Company / Branch office

Hong Kong TGH (Taihan Global Holdings, Ltd.)

No.1808, 18F, Tower 2, Admiralty Center,18 Harcourt Road, Admiralty, Hong Kong

Australia Branch Office

Suite 2, Level 13, 80 Mount Street, North Sydney, NSW 2060, AustraliaTEL :61-2-9460-3600 FAX :61-2-9954-4354E MAIL:[email protected]

Argentina Branch Office

Suipacha Suites, Room 909 Suipacha 1235TEL :+54-911-6413-7430 FAX :54-911-6413-4694E MAIL :[email protected]

Venezuela Branch Office

Avenida Principal Los Chorros de mila Centro Epresarial Villa Los ChorrosPiso4 Oficina 404 Merida, VenezuelaTEL :+58-274-414-1627E-mail :[email protected], [email protected]

South Africa Malesela Taihan Electric Cable Pty., Ltd. (M-TEC)

Steel Road Peacehaven Vereeniging 1930 Gauteng, South Afr icaTEL :+27-16-450-8200 FAX :+27-16-450-8202E-mail :[email protected] :www.m-tec.co.za

D.R.Congo STANDARD TELECOM

158, Avenue de la Democratie(Ex- Huilerie) Commune de la Gombe, Kinshasa, D.R.CongoTEL :+243-1511-0007FAX :+243-1511-1100E-mail :[email protected] :www.st.cd

Vietnam Taihan Sacom Cable Co., Ltd (TSC)

7th Floor, 71-73 Dien Bien Phu, phuong 15, Binh Thanh District, VietnamTEL : +84-8-518-0786FAX :+84-8-518-0785E-mail :[email protected] :www.tsc.vn

USA Taihan USA (Taihan Electric USA., Ltd.)

LandMark Building, 99 Tulip Avenue, Suite#106, Floral Park, NY 11001, USATEL : +1-516-355-5600FAX :+1-516-355-5601E-mail :[email protected]

Qatar

New Zealand

APPENDIXGlobal Networks

0

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Appendix 41

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