1250_004-be001-ese-tu-gl-00-1003_0 - piping class
DESCRIPTION
Piping ClassTRANSCRIPT
-
4 4/10/2013 PARA CONSTRUCCION - MODIF. INDICADAS AML/JAV AML/SNG JAV
2 12/13/2012 PARA CONSTRUCCION - MODIF. INDICADAS AML AML/SNG JAV
B 12/23/2011 REV. GRAL. S/ INGENIERIA DE DETALLE JCM
0 1/24/2012 PARA CONSTRUCCION JCM
SNG JAVA 9/13/2011 PARA INFORMACIN AML
REV APROBOREVISOEJECUTOFECHA DESCRIPCION
AML/SNG JAV
PIPING AND VALVES CLASSES
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012
4
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
HOJA 1
DE 56
AML/SNG JAV
1 8/24/2012 PARA CONSTRUCCION - MODIF. INDICADAS JCM AML/SNG JAV
3 3/5/2013 PARA CONSTRUCCION - MODIF. INDICADAS JAV AML/SNG JAV
ISOLUX WATISOLUX CORSN
DEPARTAMENTO
PLANO EMITIDO PARA:
DE PROYECTOS
CALIFICACIN DE LA DOCUMENTACINISOLUX WATISOLUX CORSN
10/04/13
edcruzText BoxNOTA 1:El aval / liberacin de las Piping Classes:1- Se realiz de acuerdo con los documentos de entrada de Proceso disponibles, y est sujeto a la revisin y liberacin de los mismos:BE001-LDM-PR-LL-00-7135 Rev. 2LISTADO DE LNEAS DE PROCESO (REA DE GENERACIN)BE001-LDO-PR-GL-00-1104 Rev. 2LISTADO DE LNEAS DE PROCESO (REA DE PROCESO)BE001-LDO-PR-GL-00-1106 Rev. 0LISTADO DE FLUIDOS2. Queda sujeto igualmente a las revisiones o actualizaciones de los dems documentos que se generen en el desarrollo de la Ingeniera.3. Se encuentra sujeto, pero no limitado, a los comentarios incluidos en color rojo, aplicables a casos especficos con calificaciones no satisfactorias (ej. clculo de espesores, materiales, pruebas, etc..) dentro de algunas clases de tubera.4. No incluye las Clases PX1 y PZ1 (de material base GFRP), cuyo alcance fue objeto de estudio, anlisis y seleccin del proveedor Protesa.
edcruzStamp
ssuescaStamp
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Specification Designation
ASME B31.1 Power PipingASME B31.3 Process Piping
Bolting
ASME B18.2.1 Square and Hex Bolts and Screws (Inch Series)ASME B18.2.2 Square and Hex Nuts (Inch Series)
Metallic Fittings, Valves, and Flanges
ASME B16.5 Pipe Flanges and Flanged FittingsASME B16.9 Factory-Made Wrought Steel Buttwelding FittingsASME B16.10 Face-to-Face and End-To-End Dimensions of ValvesASME B16.11 Forged Fittings, Socket-Welding and ThreadedASME B16.34 Valves-Flanged, Threaded, and Welding EndASME B16.36 Orifice Flanges, Class 300, 600, 900, 1500, and 2500ASME B16.47 Large Diameter Steel FlangesASME B16.48 Steel Line Blanks
API 5L Specification for Line PipeAPI 6D Specification for Pipeline ValvesAPI 6FA Specification for Fire Test for ValvesAPI 594 Check Valves: Flanged, Lug, Wafer and Butt-weldingAPI 598 Valve Inspection and TestingAPI 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas IndustriesAPI 609 Lug- and Wafer-Type Butterfly ValvesBS 5351 Steel ball valves for the petroleum, petrochemicals and allied industriesMSS SP-6 Standard Finishes for contact Faces of Connecting-End Flanges of Valves and FittingsMSS SP-72 Ball valves with flanged or butt - welding ends for general serviceMSS SP-95 Swage (d) Nipples and Bull PlugsMSS SP-97 Integrally Reinf. Forged Branch Outlet Fittings, Socket Welding, Threaded, and Buttwelding EndsMSS SP-99 Instrument valves
Metallic Pipe and Tubes
ASME B36.10M Welded and Seamless Wrought Steel PipeASME B36.19M Stainless Steel Pipe
Miscellaneous
ASME B1.1 Unified Inch Screw Threads (UN and UNR Thread Form)ASME B1.20.1 Pipe Threads, General Purpose (Inch)ASME B16.20 Metallic Gaskets for Pipe Flanges Ring: Joint, Spiral Wound, and JacketedASME B16.21 Nonmetallic Flat Gaskets for Pipe FlangesAWWA C950/M45 Fiberglass Pressure Pipe/Pipe Design
The reference documents listed below form an integral part of this General Specification. Unless otherwise stipulated, the applicable version of
these documents, including relevant appendices and supplements, is the latest revision published at the effective date of the Contract
STANDARDS
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012
4
HOJA 2
DE 56ISOLUX WATISOLUX CORSN
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Scope
This specification covers the technical requirements of materials for pipes, fittings, flanges, valves and other piping
components covered by the B 31.1/ B 31.3 Codes.
The pipe design should be according to the document BE001-ESE-TU-GL-1001.
Pipe wall thickness
The calculation of pipe wall thickness values shall be in accordance with the ASME B 31.3 / B 31.1 design codes,
and shall include a corrosion allowance as well as mill tolerances as applicable.
The weld efficiency coefficient of welded pipes shall be in accordance Table 302.3.4 in ASME B 31.3 design code.
Pipe diameters
Pipe diameter smaller than " shall not be used. Pipe diameters of 1", 3", 5", 7", 9" and 22" shall not be used.
Equipment supplied with connections of these sizes shall be adjusted to a standard size immediately adjacent
to the equipment by means of a suitable reducing fitting. Bushings shall not be used.
Threaded joints
All threaded connections shall have taper threads in accordance with ASME B 1.20.1 (NPT).
Threaded joints are only authorized on utility lines if and where listed on the relevant piping material class.
High temperature
All class in this specification for temperature above 200C will be class 300# or higher in accordance with the
paragraph 2.5.2 in ASME B 16.5.
Valves
For large diameters or high pressures valves, it should be considered the use of operators gear and zipper,
provided with opening indicators, according to Piping Class specification.
For other conditions, and diameter valves 8", the use of gear operators, shall be considered,
except other indication. In those cases, the "G" code letter shall be added to TAG NUMBER
Grooved jointsAll grooved joint couplings, fittings, valves and specialities shall be the product of a single manufacturer.This manufacturer shall provide on site training for the contractor's field personnel in the instalation ofgrooved joint components and the use of grooving tools. The representative shall periodically visit the siteto ensure best practices are being followed.
4
HOJA 3
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GENERAL REQUIREMENTS
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012ISOLUX WATISOLUX CORSN
edcruzText BoxVlvulas con condiciones P/T inconsistentes:- Para los tags de vlvulas con calificacin de material con condiciones P/T NO SATISFACTORIAS, se realiz una bsqueda dentro de los MTOs de vlvulas disponibles (Generacin e Interconexin); dentro del MTO del rea de Interconexin (BE001-LDM-PR-GL-00-1600 Rev. Rev. 5) se encontr que para los tags NFWLEP1 y NPWLEP1 (P/T conditions de clases BR3, BR3 VL-Vendor y KR1 VL-Vendor), y BLPPS41 (P/T cond. de clase KR2 VL-Vendor) queda PENDIENTE la validacin, dado que no se encontraron condiciones P/T particulares para estos tags dentro del MTO (se aclara que previamente no fueron encontradas en la MLL). - Igualmente, dentro del MTO del rea de Generacin (BE001-LDM-IA-LV-00-7136 Rev. 2) se encontr que los tags de vlvulas NFWLEP1 y BFWTCIA cumplen bajo condiciones P/T particulares incluidas dentro del MTO, encontrandose SATISFACTORIAS.- Para los tags de vlvulas con calificacin no satisfactoria y no incluidos dentro los MTOs vigentes, el impacto se considera bajo. De requerirse durante el desarrollo de la ingeniera, el impacto cambiar a alto y su uso se deber verificar/validar de manera puntual con el Dpto. de Proceso antes de proceder con su compra.
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Piping specification numbering
The Piping specification number shall be 3 digit number.
Digit : 1 Digit : 2 FLANGE: ANSI B 16.5
UNION TYPE
B: CS/MS [NB based/ANSI B36.10] R= Class 150#
K: SS 304/ ALLOY STEEL [NB based/ANSI B36.19] S= Class 300#
M: SS 316L [NB based/ANSI B36.19] T= Class 600#
D: CS/MS [NB based/ANSI B36.10 Galvanized] U= Class 900#
H: 2 1/4 Cr. 1Mo / LOW ALLOY C.STEEL [NB based/ANSI B36.10] Y= Class 1500#
P: GFRP Glass Fiber Reinforced Plastic [AWWA C950/M-45] X= PN 16
L: SS 304 [OD based] A: SMS UNION
E: HDPE (High density polyethylene) Z: PN10
V: PVC (Polivinilo de Cloruro)
N: Polypropylene
Digit : 3
Valves specification numbering (C-Code)
Valves code number shall be 8 digit number.
Digit 1 and 2 Indicates type of valve
Valve Type Code
1. Butterfly Valve Digit 4 Indicates pressure rating
2 Ball Valve
3 Globe Valve
4 Flapped Check Valve 1 5 bar J
5 Dual Plate Wafer Check Valve 2 125 # K
6 Swing Check Valve 3. 150 # L
7 Gate valve 4. 300 # M
8 Lift Check Valve 5. 600 # N
9 Diaphragm Valve 6. 800 # P
Foot Valve 7. 900 # Q
Float Valve 8 1500 # R
12 Knife Valve KF 9 2500 # PN 6.5 S
13 Lubricated Plug Valve LP 10 - PN 10 T
Pinch Valve 11 - PN 16 X
12 - PN 25 Y
Digit 3 Indicates type of end connection
Code
1 Flanged (ANSI) A
2 Socket Welded S
3 Screwed / Threaded (NPT) P
4 Wafer W
Lugged L
Butt welded B
7 Complete SMS/IDF Union Y
8 Grooved G
2 31
6
NP
NS
GT
4 65
DIN Code
BF
5
10
11
DP
FT
Sr.No.
14 PN
FL
Type of End Connection
Shall be used to take care of piping specifications having same Material Of Constructionand flange rating but different pipe wall thickness or different valve specification etc.
7
4
DE 56
NUMBERING PROCEDURE
81 2 3
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012
4
TECHNICAL SPECIFICATION
HOJA
BE001-ESE-TU-GL-00-1003
DOCUMENTO No:
Sr.No. ANSI
NL
NF
Sr.No.
BL
GL
ISOLUX WATISOLUX CORSN
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Digit 5,6,7 Indicates material of construction
Digit 8 Indicates optional requirements if any. This digit may or may not be used depending on requirements.
Sr.No. Optional Requirements Code Sr.No. Optional Requirements Code
3
NUMBERING PROCEDURE
CI22 EPDMASTM A126 CLASS B DI / SGI
1
Sr.No. Code
11
12
13
4
5
6
10
7
8
9
21
14
15
16
17
18
19
20
FECHA 12/13/2012
4
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
39
43
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
41
42
HOJA 5
DE 56
35
27
26
30
40
REV
ASTM A126 Class B44
36
37
38
34
33
25
24
23
22
32
31
29
28
Body Material Trim Seat Material
CI1
CI3
CI4
DI / SGI
AISI 304
AISI 304
PTFE + EPDM BACK-UP
CI5
CI6
CI9
CS1
CS2
CS3
CS4
CIA
CIB
CIC
CID
CIE
CIF
CIG
CIH
CIJ
EP1
EP2
EP3
FC1
FC2
S41
S42
S43
S44
S45
S46
S47
S48
S49
S51
S52
S53
S54
S55
S56
AL1
AL2
CG1
CG2
ASTM A536 Gr.65-45-12
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A216 GR.WCB
ASTM A216 GR.WCB
ASTM A216 GR.WCB
ASTM A216 GR.WCB
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A126 CLASS B
ASTM A216/MS+Epoxy
ASTM A216/MS+Epoxy
ASTM A216/MS+Epoxy
A105
A105
AISI 304 / CF8
AISI 304 / CF8
AISI 304 / CF8
ASTMA 351 Gr CF8M
ASTMA 351 Gr CF8M
ASTMA 351 Gr CF8
ASTMA 351 Gr CF8M
ASTMA 351 Gr CF8
ASTMA 351 Gr CF8
ASTMA 351 Gr CF8M
ASTM A351 GR CF8
ASTM A351 GR CF8M
ASTM A 351-Gr CF8M
ASTM A351 GR CF8M
ASTM A536 Gr.3
ASTM A536 Gr.3
A182 F22 CL.3
A217 WC9ASTM A216 WCB+Caucho Blando
PLTD o SS
A182 F6a
A182 F6a
45 CI7 ASTM A126 Class B
46 CI8 ASTM A 216 Gr WCB
AISI 304
GUN METAL
AISI 316
ASTM A216
AISI 304
AISI 304 / CF8
AISI 304
AISI 410
AISI 316 / CF8M
AISI 304 / CF8
DI / SGI
AISI 316 / CF8M
DI / SGI
AISI 304 / CF8
AISI316 / CF8M
DI/SGI
ASTM A216/MS+Epoxy
AISI 316
AISI 304
ASTM A216/MS+Epoxy
ASTM A216/MS+Epoxy
AISI 410
AISI 304
AISI 304
AISI 304
CAUCHO BLANDO
CAUCHO NATURAL
17-4PH/SS316
AISI 304
AISI 316
AISI 304
AISI 316
AISI 316
DI/SGI
AISI 304
AISI 316
AISI 316
AISI 304
PTFE O'RING
EPDM
AISI 304
NITRILE
EPDM
AISI 410
PTFE
AISI 410
AISI 410
PTFE + EPDM BACK-UP
PTFE + EPDM BACK-UP
PTFE + VITON BACK-UP
PTFE + VITON BACK-UP
PTFE + VITON BACK-UP
PTFE + EPDM BACK-UP
VITON
VITON
VITON
VITON
EPDM
PTFE
AISI 410
PTFE
PTFE
EPDM
AISI 304
EPDM
SILICONE
SILICONE
VITON
VITON
AISI 410
PTFE
EPDM
AISI 316
EPDM
EPDM/NITRILE
PTFE
Stellite
Stellite
CAUCHO BLANDO
--
PTFE + EPDM BACK-UP
PTFE + SILICONE BACK-UP
RTFE + SILICONE BACK-UP
48 S57 ASTM A 351 Gr CF8M ASTM A 351-Gr CF8M RTFE + SILICONE BACK-UP
Ductile Iron + EDGE SSCIK ASTM A 536 Gr 6047
1
2
3
4
G
S
M
L
5
Gear Operated
Spring Loaded
Sanitary Type (SMS)
Valve Lock Arrangement
High Performance H
6
7
8
9
10
Limit Switches Box
I
J
Gear Op+Lock Arrangmnt
ISOLUX WATISOLUX CORSN
edcruzText BoxTags de vlvulas inconsistentes:- Se identificaron diez (10) inconsistencias en la asignacin del cdigo o tag de vlvulas, teniendo en cuenta el sistema de codificacin para materiales de BODY, TRIM y SEAT MATERIAL/"O" RING (dgitos 5, 6 y 7) y la informacin de materiales contenida en cada Piping Class, las cuales se resumen a continuacin:
CLASSTAG BU1GTSRCIK, GTBRCIK, GLSRCIK, GLBRCIK, NSBRCIKMR1BFWTCIE, BFWTCIEGBR4S/726, VIC-MASTERSEAL, AGS-VIC300 - En todo caso, se consideraron materiales mandatorios los establecidos en la Piping Class.
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AA1 Dehydrated Ethanol (200 proof) HCA Hydrated Lime
AA2 Dehydrated Ethanol (200 proof) HFO Heavy Fusel Oil
AAV Dehydrated Ethanol Vapor HPS High Pressure Steam
ACM Activated Cell Mass IAR Instrument Air
ADD Additive Solution IMW Imbibition Water
AFS Antifoam Solution JAL Alkanized Juice
AIR Air (Atmospheric) JCL Clarified Juice
AL1 Alcohol Water Liquid JFM Quarter Mill Juice
AL2 Alcohol Water Liquid JFT Filtered Juice
ARF Atmospheric relief JMX Mixed Juice
AV1 Alcohol Water Vapors JMZ Mixed Juice
AV2 Alcohol Water Vapors JTM Third Mill Juice
BFW Boiler Feed Water JUC Juice
BGL Bagasse JUV Juice Vapors
BGZ Bagasse JVM Five Mill Juice
BTC Bactericide LCA Lime Grouting
CAS Concentrated Sulphuric Acid LFO Light Fusel Oil
CAV Caustic Lye LPS Low Pressure Steam
CCW Cane Cleaning Water MPS Medium Pressure Steam
CDO Carbon Di-Oxide NCV non Condensate Vapors
CGL Coagulant NTG Nitrogen
CHZ Mud NUT Nutrient Solution
CIP CIP Solution (Caustic) OIL Oil
CIR CIP Solution (Phosphoric Acid) PAR Process Air
CIS CIP Solution (Nitric Acid) PC1 Juice Vapor Condensate
CLM Cell Mass PC2 Process Condensate (Vinasse Condensate)
CNS Conc. Nitric Acid PRW Process Water
CNZ Ashes RLV Relief to vent
COH Steam Condensate (High Pressure Steam) SAL Technical Alcohol
COL Steam Condensate (Low Pressure Steam) SAR Service Air
COM Steam Condensate (Medium Pressure Steam) SCW Scrubbing Water
CPS Concentrated phosphoric acid SEW Sealing Water
CWR Cooling Water Return SLG Sludge
CWS Cooling Water Supply SPL Spent Lees
DMW Demi Water SRW Service Water
DOL Diesel Oil SWC Soft Water
DOW Domestic Sewage Water TRW Treated Water
DRA Drain VIL Vinasse Mud
DRW Drinking Water VIN Vinasse
EFF Effluent VIV Vinasse Vapor
FFM Fire Foam VNT Vent Gases
FFW Fire Water WRW Raw Water
FIW Filtered Water WTW Waste Water
FLO Polymer YCM Yeast Cream
FMC Fermented Mash Cold (Beer)
FMH Fermented Mash Hot (Beer)
FOH Fusel Oil Draw (Liquid)
FOL Fusel Oil Product (Liquid)
FOW Fusel Oil Washing
GSL Gasoline
HAL Hydrous Alcohol (95% v/v)
FLUID LIST
FECHA
REV
12/13/2012
4
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJA 6
DE 56ISOLUX WATISOLUX CORSN
edcruzText BoxFLUID LIST:- La presente revisin no incluye ninguna verificacin de las metalurgias ya definidas en el Listado de Fluidos, Listado Mecnico de Lneas y el documento de Clases de Tubera vigentes. La verificacin entre estos documentos debe hacer parte del alcance del Grupo de Proceso. - Veintin (21) combinaciones de fluido - clase utilizadas en el Mechanical Line List no corresponden a lo indicado en el Servicio de la Piping Class. Por lo anterior, su asignacin en el MLL deber ser verificado por el Dpto. de Proceso:
P.CLASS FLUIDOen MLLen MLLBR1conDMW, DRABR3conCWR, CWS, DMW, EFF, SWC, VNTDR1conDMW, DRAHY1conCOL, LPSHY2conHPSKR1conDOW, DRW, FTJ, IARPX2conCWR, CWSVR1conSHC, VNT
- Se encontr que el material base definido en el documento Listado de Fluidos (BE001-LDO-PR-GL-00-1106_0), no coincide con el dado en el documento Piping Class (BE001-ESE-TU-GL-00-1003_4), para las clases HY1, KR3, BR3, BU1, ER1 y VR1; ver combinaciones de materiales/fluidos INCONSISTENTES al interno de cada p.class. El Dpto. de Proceso deber verificar/validar.
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ASME
B31.1
Carbon
SteelA106 Gr.B
100 42
M.S. PVC - 40
18 BU1 BFW 900# - RTJ120 kg/cm2(g)
-29 @ 120 C1,5 mm
DIN
8074/75HDPE - 38
17 VR1 EFF 150 # - RF - -
ASME
B31.3
Carbon
SteelAPI 5L Gr.B
100 36
16 ER1 DRW 150 # - RF - -
AWWA
C950GFRP 0 34
15 BT1 COL 600 # - RF35,6 kg/cm2(g)
-29 @ 475 C1,5 mm
14 PZ1 CWR, CWS PN 1010 kg/cm2 (g)
-29 @ 120 C0 mm
1,5 mm
9
13
N/ASts.Steel
3040 150 mm
24
Carbon
Steel Galv.
ITEM
7
1810
22
4 KR4 DRA
MR1
0 mm
26
BR4
100 mm
FFW, FFM
150 # - RF
Carbon
SteelAPI 5L Gr.B
10
30
AWWA
C9500
21/4 Cr.1 Mo
A335 P.22100
32
ASME
B31.1
GFRP
ANSI
B16.5
Sts.Steel
304
ASME
B31.3
BR1AA2, AFS, AL1, CWR, CWS, FOL, PAR, PRW, SEW, SRW,
SWC150 # - RF
9.9 kg/cm2 (g)
-29 @ 52 C
150 # - RFASME
B31.3
BR3
150 # - RF14 kg/cm2 (g)
-29 @ 60 C
PX1 CWR, CWS PN 1614 kg/cm2 (g)
-29 @ 120 C
HPS, BFW 1500# - RTJ85 kg/cm2 (g)
-29 @ 542 C
LA1 CLM5.5 kg/cm2 (g)
-29 @ 48 C
1,5 mm
BR2 CAS, DRA
CPS, DRA
14 kg/cm2 (g)
-29 @ 120 C1,5 mm
150 # - RF5.5 kg/cm2 (g)
-29 @ 48 C
10
10
10
CIS, CNS, CIR, DMW, DRASts.Steel
304
150 # - RF
0 mm150 # - RF
N/A ATM >70C
KR2AAV, AL2, AV1, AV2, BTC, FOH, HFO, LFO, NCV, PC2,
SCW, SPL, VIL, VIN, VIV, VNT150 # - RF
MATERIAL
12.5 kg/cm2 (g)
-29 @ 140 C0 mm
Sts.Steel
304
8.8 kg/cm2 (g)
-29 @ 160 C
ASME
B31.3
AA1, ACM, AIR, AL1, ADD, CAV, CDO, CIP, DRA, EFF,
FMC, FMH, FOW, HAL, JUC, NUT, JAL, JCL, JFM, JFT,
JMX, JMZ, JTM, JVM, SAL, YCM
Sts.Steel
316L
SERVICIO RATING TEMP. DIS. CORROSIN
150 # - RF
7.7 kg/cm2 (g)
-29 @ 75 C
ASME
B31.3
1,5 mmHY1
KR37.2 kg/cm2 (g)
-29 @ 110 C
ARF, BFW, BGL, BGZ, CCW, CHZ, COL, COM, DOL, DRA,
FIW, FLO, GSL, HCA, IMW, JUV, LCA, LPS, MPS, NTG,
OIL, PC1, RLV, SAL, TRW, WRW, WTW150 # - RF
6.6 kg/cm2 (g)
-29 @ 170 C1,5 mm
DR1 DMW, DRW, IAR, SAR
2
CD.
3
6
11
12
9
5
8
10
13
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012
4
HOJA
0 mmASME
B31.3
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
1ASME
B31.3
Sts.Steel
304KR1 10
CLASE
SUMMARY
Carbon
SteelA106 Gr.B
20
Carbon
SteelAPI 5L Gr.B
10
7
DE 56
PG.
11
Rx
%
0
28
Carbon
SteelAPI 5L Gr.B
10ASME
B31.3
0 mmASME
B31.316
1,5 mmASME
B31.3
ISOLUX WATISOLUX CORSN
edcruzText Box** Clculo de espesores:- De manera general se concluye que el chequeo de espesores de acuerdo a la Piping Class, es satisfactorio, sin embargo se recomienda realizar una validacin por parte de Proceso de las condiciones de diseo reportadas en la Piping Class y el Listado de Mecnico de Lneas (MLL).- Se recomienda no llevar a condiciones de techo de rating a las clases BR1, BR3, BR4 y HY1, dado que el espesor especificado sera insuficiente para soportar la p. interna de diseo de la tubera. - En el caso eventual de incluir lneas con condiciones superiores a las indicadas en el Listado Mecnico de Lneas (MLL) o la Piping Class, se deber hacer la verificacin correspondiente. - Todas las lneas que se encuentran dentro de las clases con condiciones de presin de vaco (KR1, BR3 y HY1), cumplen con lo indicado por el ASME seccin VIII Divisin I para. UG-28 Ed.2010. ** Pruebas de Impacto:- La nica clase de tubera que requiere prueba de impacto es la BT1, para el rango de dimetros de 8 a 24. Se recomienda incluir estos requerimientos de Pruebas de Impacto para esta clase dentro del documento de Clases de Tubera. De acuerdo al MLL slo se va a emplear tubera con dimetro de 1, pero si eventualmente aparecen lneas en el rango de 8 a 24, se debern evaluar las temperaturas mnimas de operacin, diseo y prueba de cada lnea especfica para revaluar la inclusin del ensayo.** Alivio trmico (PWHT):- Se detectaron slo 3 clases (HY1, BT1, y BU1), que requieren tratamiento trmico despus de aplicar procesos de soldadura sobre la tubera (ver detalles al interno de cada P.Class).** Ensayos no destructivos (NDEs):- Se recomienda extender el criterio de aplicacin de % de RX segn rating, para complementarlo con otros NDE, como: Partculas magnticas, Tintas Penetrantes y Ultrasonido.** Vlvulas, Bridas y Accesorios:Ver comentarios en color rojo al interno de cada Piping Class.
edcruzRectangle
edcruzText BoxDe acuerdo con el ASME B31.3 (Nota 57, Tabla A-1), NO se recomienda el uso de este material por encima de los (427C) 800 F.
edcruzLine
edcruzRectangle
edcruzText BoxVer comentarios a pie de pgina
-
1 BEVELED ENDS ACCORDING TO ASME B 16.25
2 UNDERGROUND PIPES SHALL HAVE A THREE LAYER POLYETHYLENE EXTERNAL COATING AS PER CAN CSA Z245.21-02
3 ERW : ELECTRICAL RESISTANCE WELDED
4 SAW : SUBMERGED ARC WELD (100 % RADIOG.)
5 IF THREADED CONNECTIONS ARE REQUIRED ,THEN NIPPLE WITH SPECIFIED THCK. SHALL BE USED.
6 NPT END ACCORDING TO ASME B 1.20.1
7 BETWEEN 1/2" to 1 1/2" MAY BE REPLACED BY FORGED FITTING, SW ENDS, FOR ELBOWS, TEE, COUPLING, RED. COUPLING
8 NPT ENDS SHALL BE USED FOR COUPLING, LARGE COUPLING (LENGTH WILL BE 1" OVER INSULATION), HEX.HEAD PLUG, HEXAGONAL NIPPLE
9 BW SHALL BE USED FOR 90 L.R. ELBOW, 45 L.R. ELBOW, EQUAL TEE, REDUCING TEE, CONCENTRIC RED.,EXCENTRIC RED., CAPS
10 SCHEDULE/THICKNESS ACCORDING TO PIPE SCHEDULE
11 RAISED FACE (RF): SPIRAL OR CONCENTRIC SERRATED FACING FINISH SHALL BE 125-250 RA, AS PER STANDARD MSS SP-6
12 RING JOINT (RJ): FACING FINISH SHALL BE 63 RA AS PER STANDARD MSS SP-6
13 WN RF FLANGE SHALL BE USED FOR OPERATING TEMP. > 130C OR FOR RECIPROCATING COMPRESSORS PIPING
14 FLANGES LARGER THAN 24", SHALL BE IN ACCORDANCE WITH ANSI B16,47 TYPE "A"
15 FLANGES LARGER THAN 24", SHALL BE IN ACCORDANCE WITH ANSI B16,47 TYPE "B"
16 NOT APPLICABLE
17 FOR ORIFICE FLANGE, GASKETS SHALL BE SPIRAL WOUND TYPE ACC./TO 300# CLASS
18 LENGTH ACCORDING TO ASME B 16.5 (EXCEPT FOR PSV, ORIFFICE PLATE, DRIP RING, WAFER TYPE VALVES)
19 DRAIN HOLE, SHALL BE " DIAM. THREADED NPT TYPE UP TO 2" PIPE DIAM. AND 3/4" UPPER TO 2" PIPE DIAM.
20 THCK. NPT END SHALL BE EQUAL TO THCK. NIPPLE.
21 STRESS RELIEF
22 DO NOT USE FOR PIPING OPERATING TEMPERATURE ABOVE 130 C.
23 UNLESS FULL BORE IS STATED IN P&Id.
24 IN SPECIAL CASES, FLANGED 150# RF ENDS SHALL BE USED.
25 IN SPECIAL CASES, FLANGED 300# RF ENDS SHALL BE USED.
26 IN SPECIAL CASES, FLANGED 600# RF ENDS SHALL BE USED.
27 IN SPECIAL CASES, FLANGED 900# RF ENDS SHALL BE USED.
28 IN SPECIAL CASES, FLANGED 900# RTJ ENDS SHALL BE USED.
29 IN SPECIAL CASES, FLANGED 1500# RTJ ENDS SHALL BE USED.
30 IN SPECIAL CASES, 2000 WOG or CLASS 800# NPT ENDS SHALL BE USED
31 IN SPECIAL CASES, 5000 WOG or CLASS 1500# NPT/SW ENDS SHALL BE USED.
32 OUTSIDE SCREW AND YOKE.
33 SUITABLE FOR REPACKING UNDER PRESSURE IN OPEN POSITION.
34 TO BE MOUNTED BETWEEN RF FLANGES ACCORDING TO ASME B16.5.
35 TO BE MOUNTED BETWEEN RTJ FLANGES ACCORDING TO ASME B16.5.
36 TO BE MOUNTED BETWEEN FF FLANGES ACCORDING TO ASME B16.5.
37 REDUCED BORE VALVES: FOR EXAMPLE 16"x12" or 18"x14" MAY BE ACCEPTED
38 THREADED CONNECTIONS SHALL BE AVOIDED.
39 PIPE MATERIAL "ASTM A53 Gr.B" MAY BE REPLACED BY "ASTM A106 Gr.B" or "API 5L Gr.B"
40 IMPACT TESTING REQUIRED
41 EXTENDED ENDS, L=100mm. EACH SIDE, PLAIN ENDS
42 FOR SIZE RANGE, SEE BRANCH CONNECTION TABLE
43 OLET FITTING RATING OR SCHEDULE SHALL BE ACCORDING TO STANDARD MSS SP-97, TABLE 1
44 AS PER MANUFACTURER STANDARD FOR GIVEN PRESSURE
45 MATERIAL GRADE FOR OLET FITTING SHALL BE SIMILAR TO MAIN PIPE MATERIAL GRADE
46 DO NOT USE FOR PIPING OPERATING TEMPERATURE ABOVE 140 C.
47 DRAIN HOLE, SHALL BE " DIAM. SOCKET WELD TYPE UP TO 2" PIPE DIAM. AND 3/4" UPPER TO 2" PIPE DIAM.
48 CS LJ FLANGES MAY ALSO BE USED INSTEAD OF THE SPECIFIED STAINLESS STEEL
49 BOLTS AND NUT TREATMENT SHALL BE GREEN PASSIVED
50 ACCEPTABLE USE SEAMLESS PIPE NIPPLES
51 FLANGES WILL BE MADE BY DESIGN
52 CALCULATE LENGTH ACCORDING TO FLANGE THICKNESS
53 USE PLANE WASHERS AS BACK SEAT
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
12/13/2012
4
HOJA 8
DE 56
GENERAL NOTES
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE I
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 10S ASME B 36.19 PE " - 1 " (5)
WELDED PIPING 10S ASME B 36.19 BE 2" - 4" (1)
WELDED PIPING 5S ASME B 36.19 BE (1)
WELDED (EFW) PIPING 10S ASME B 36.19 BE (1)
WLD PIPING (NIPPLE) 40S ASME B 36.19 NPT " - 3/4" (6) (50)
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A403 WP. F304 ASME B 16.9 BW " - 24" (7) (9) (10)
FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 SO / RF " - 3/4" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.5 LJ / FF 1" - 24" (13)
STUB END ASTM A403 WP. F304 SHORT PATTERN
BLIND FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 BLIND RF " - 3/4" (11)
BLIND FLANGE A-105 + AISI 304 Liner 150# ASME B 16.5 BLIND RF 1" - 24" (11)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 12" (11)
PADDLE 150# ASME B 16.48 RF 14" - 24" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 24"
SWAGE NIPPLE ASTM A312 TP.304 MSS SP-95 BW-PE-NPT " - 2" (6) (10) (20)
BRANCH REINFORCEMENT ASTM A312 TP.304
13.5
-29a38 100 130 150
20 16 15 14.5
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
ASTM A-240 Gr.304
ASTM A-240 Gr.304
ASTM A-240 Gr.304
ASME B 31.3
COMP. FIBER
ASTM A312 TP.304
ASTM A312 TP.304
ASTM A312 TP.304
KR1PIPING CLASS COMPONENTS
REV
12/13/2012 HOJA
AA1, ACM, AIR, AL1, ADD, CDO, CAV, CIP, DRA, EFF, FMC, FMH, FOW, HAL,
JUC, NUT, JAL, JCL, JFM, JFT, JMX, JMZ, JTM, JVM, SAL, YCM
4BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
200
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 9
DE 56
10" - 24"
ASTM A312 TP.304
6" - 8"
ASTM A358 TP.304
" - 1"
1" - 24"
10" -24"
ASME B 16.9
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
A351 Gr.CF8
A351 Gr.CF8
-
-
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
Butterfly BFWLCI7 CAV, CIP, DRA, JAL, JCL, JFT, JMX, JUC - Temperature up to 90C
Butterfly BFWLCI7G CAV, CIP, DRA, JAL, JCL, JFT, JMX, JUC - Temperature up to 90C
CAV, CIP, DRA, JAL, JCL, JFT, JMX, JUC - Temperature above 90C
CAV, CIP, DRA, JAL, JCL, JFT, JMX, JUC, JMZ - Temperature above 90C
Fl.Check NFWLS42 1 8 AIR
Dual Pl. Check NPWLS42 10 AIR
AA1,ACM,ADD,AL1,CAV,CDO,CIP,CLM,COL,DRA,EFF,FIW,FMC,FMH,FOW,
HAL,JAL,JCL,JFM,JFT,JMX,JMZ,JTM,JUC,JUV,JVM,NUT,SAL,SWC,YCM
AA1,ACM,ADD,AL1,CAV,CDO,CIP,CLM,COL,DRA,EFF,FIW,FMC,FMH,FOW,
HAL,JAL,JCL,JFM,JFT,JMX,JMZ,JTM,JUC,JUV,JVM,NUT,SAL,SWC,YCM
NOTE
1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
8
A351 Gr.CF8 AISI 304 AISI 304 #150
#150AISI 304
#150
FLANGED[RF] KFALS43
Dual Pl. Check
NFWLS48
NPWLS48
1 8
10
2" - 12"
BFWLS57G 8
Butterfly
-29a38 100 130 150
Dual Plate
check 10"
Globe"
2 6
Fl.Check
Ball
Butterfly
BFWLS57 2 6
15 14.5 13.5
Flapped check
Knife
PN 10
Butterfly
TABLE-A
VALVE CODES VALVE SIZE (NPS) FLUIDS
FLANGED[RF]AISI 304
AISI 304
AISI 304 FLANGED[RF]
SCRD - NPT[F]
Foot Valve 1" A351 Gr.CF8 AISI 304 FTALS43
1" 8" A351 Gr.CF8 AISI 304 #150 WAFER
GTALS43
GLALS43
#800 SCRD - NPT[F] GTPPS43Gate
" AISI 304 AISI 304
"
See Table "A" for Valve
Code
#150 FLANGED[RF]
See Table "A" for Valve
Code-
AISI 304 AISI 304
" AISI 304
-
AISI 304 -
8" AISI 304
WAFER
GLPPS43
- PN 10 WAFER
#800 SCRD - NPT[F]
#150 WAFER
See Table "A" & Note 2 for
Valve Code
BLALS41
BLPPS41"
" 8"
2" 6" AISI 304
AISI 304
PTFE
PTFE
#800 SCD-NPT[FM]
FLANGED[RF]#150
Seat / "O" Ring ClassDescription Size (NPS) Body Trim End Tag. No.
AISI 304
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJAFECHA
REV
12/13/2012
4
AA1, ACM, AIR, AL1, ADD, CDO, CAV, CIP, DRA, EFF, FMC, FMH, FOW, HAL,
JUC, NUT, JAL, JCL, JFM, JFT, JMX, JMZ, JTM, JVM, SAL, YCM
PIPING CLASS - VALVES
10DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
20 16
200
DE 56
NLPPS43Lift Check
Valve =" " A351 Gr.CF8 AISI 304 AISI 304 #800
KR1
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE I
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 10S ASME B 36.19 PE " - 1 " (5)
WELDED PIPING 10S ASME B 36.19 BE 2" - 4" (1)
WELDED PIPING 5S ASME B 36.19 BE (1)
WELDED (EFW) PIPING 10S ASME B 36.19 BE (1)
WLD PIPING (NIPPLE) 40S ASME B 36.19 NPT " - 1" (6) (50)
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A403 WP. F304 ASME B 16.9 BW " - 24" (7) (9) (10)
FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 SO / RF " - 3/4" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.5 LJ / FF 1" - 24" (13)
STUB END ASTM A403 WP. F304 SHORT PATTERN
BLIND FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 BLIND RF " - 3/4" (11)
BLIND FLANGE A-105 + AISI 304 Liner 150# ASME B 16.5 BLIND RF 1" - 24" (11)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 12" (11)
PADDLE 150# ASME B 16.48 RF 14" - 24" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 24"
SWAGE NIPPLE ASTM A312 TP.304 MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
BRANCH REINFORCEMENT ASTM A312 TP.304
NOTE
Requirement of stiffening rings for straight run of pipe for lines under Full Vacuum depend on the routing of pipe & the same will be
confirmed after detailing. Stiffening Ring MOC is same as Piping MOC.
6" - 8"
ASME B 16.9
ASTM A312 TP.304
12.3
ASTM A312 TP.304
ASTM A-193 Gr. B7
COMP. FIBER
(18) (49)
ASTM A358 TP.304 10" -24"
KR2PIPING CLASS COMPONENTS
ASTM A312 TP.304
ASTM A-240 Gr.304
ASTM A-240 Gr.304
" - 1"
10" - 24"
ASME B 18.2.1
ASTM A-240 Gr.304
ASTM A-194 Gr. 2H
1" - 24"
16
150
13.514.5
-29a38 100 160 200 250
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
14
HOJA 11FECHA
TECHNICAL SPECIFICATION
BE001-ESE-TU-GL-00-1003
20
DE 56
AAV, AL2, AV1, AV2, BTC, FOH, HFO, LFO, NCV, PC2, SCW, SPL, VIL, VIN, VIV, VNT
ASME B 31.3
REV
12/13/2012DOCUMENTO No:
ASTM A312 TP.304
4
ASME B 18.2.2
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
Fl.Check NFWLS42 PC2, VNT, VIL, BTC
Dual Pl. Check NPWLS42 PC2, VNT, VIL, BTC
AL2, AV1, AV2, FOH, HFO, LFO, NCV, SPL, SCW, VIN, VIV
AL2, AV1, AV2, FOH, HFO, LFO, NCV, SPL, SCW, VIN, VIV
Notes: 1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code2 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
1 8
10
1 8Fl.Check NFWLS48
Dual Pl. Check NPWLS48 10
TABLE-B
VALVE CODES VALVE SIZE (NPS) FLUIDS
A351 Gr.CF8M
A351 Gr.CF8M
SCRD - NPT[F] GTPPS43
" AISI 304 AISI 304 #150 FLANGED[RF] GTALS43
AISI 304 AISI 304 #150 FLANGED[RF] GLALS43
Gate" AISI 304 AISI 304 #800
WAFERRefer Table "B" for
Valve Code
Globe" AISI 304 AISI 304 #800 SCRD - NPT[F] GLPPS43
"
#150 WAFER
Butterfly
Refer Table "B" for
Valve Code
Dual Plate
check 10" AISI 304 - #150
8" CF8M RTFE+Sil. Backup PN 10 WAFER
Flapped check 1" 8" A351 Gr.CF8 AISI 304 -
PTFE #150 FLANGED[RF] BLALS41
2" 6" CF8M RTFE+Sil. Backup PN 10 WAFER BFWLS57
BFWLS57G
(See Note 2)
End Tag. No.
Ball" AISI 304 PTFE #800 SCD-NPT[FM] BLPPS41
" 8"
Description Size (NPS) Body Trim Seat / "O" Ring Class
AISI 304
PIPING CLASS - VALVES
12DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
KR2
AAV, AL2, AV1, AV2, BTC, FOH, HFO, LFO, NCV, PC2, SCW, SPL, VIL, VIN, VIV, VNT
250
12.3
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJAFECHA
REV
12/13/2012
4 DE 56
-29a38 100 150 160 200
20 16 14.5 14 13.5
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE I
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 10S ASME B 36.19 PE " - 1 " (5)
WELDED PIPING 10S ASME B 36.19 BE 2" - 4" (1)
WELDED PIPING 5S ASME B 36.19 BE (1)
WLD PIPING (NIPPLE) 40S ASME B 36.19 NPT " - 1" (6) (50)
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A182 Gr. F304 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A403 WP. F304 ASME B 16.9 BW " - 8" (7) (9) (10)
FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 SO / RF " - 3/4" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.5 LJ / FF 1" - 8" (13)
STUB END ASTM A403 WP. F304 SHORT PATTERN
BLIND FLANGE ASTM A182 Gr. F304 150# ASME B 16.5 BLIND RF " - 3/4" (11)
BLIND FLANGE A-105 + AISI 304 Liner 150# ASME B 16.5 BLIND RF 1" - 8" (11)
GASKETS e=3mm 150# ASME B 16.21 " - 8" (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 8" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 8" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 8"
SWAGE NIPPLE ASTM A312 TP.304 MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
BRANCH REINFORCEMENT ASTM A312 TP.304
PTFE: Poly-TetraFluro-Ethylene
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
ASTM A312 TP.304
ASTM A312 TP.304
" - 1"
6" - 8"
4
CIR, CIS, CNS, DMW, DRA
BE001-ESE-TU-GL-00-1003
HOJA
TECHNICAL SPECIFICATION
-29a38 75
FLAT RING LAP
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
13FECHA
REV
12/13/2012DOCUMENTO No:
ASTM A312 TP.304
ASTM A312 TP.304
1" - 8"ASME B 16.9
ASME B 31.3
KR3PIPING CLASS COMPONENTS
ASTM A-240 Gr.304
ASTM A-240 Gr.304
PTFE
DE 56
100 150 200
20 17 16 14.5 13.5
ISOLUX WATISOLUX CORSN
edcruzText BoxEn el FLUID LIST se encontr un MATERIALE BASE distinto para el fluido DMW: Carbon Steel Galv.
edcruzRectangle
edcruzLine
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: B 31.3
SERVICE:
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
A351 Gr.CF8
NOTE
1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
EPDM
#150
FLANGED[RF]
SCRD - NPT[F]
GTALS43
BFWLCI9
(See Note 2)
SCRD - NPT[F] GTPPS43
WAFER
A126 Class B
FLANGED[RF] GLALS43
#150
#800
GLPPS43#800
NFWLS48
Gate" AISI 304 AISI 304
" AISI 304 AISI 304
Globe" AISI 304 AISI 304
" AISI 304 AISI 304
Flapped check 1" 8" A351 Gr.CF8 AISI 304 VITON #150
#800 SCD-NPT[FM]
Butterfly 2" 6" CF8M PN 10
#150 FLANGED[RF]Ball
BLALS41
WAFER
End Tag. No.
" AISI 304 PTFE BLPPS41
AISI 304 PTFE
Description Size (NPS) Body Trim Seat / "O" Ring Class
" 8"
FECHA
REV
12/13/2012
4 DE 56
PIPING CLASS - VALVES
14DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
KR3
CIR, CIS, CNS, DMW, DRA
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJA
-29a38 75 100 150 200
20 17 16 14.5 13.5
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: N/A
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 304
CODE: N/A
SERVICE:
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 5S ASME B 36.19 BE
WROUGHT PIPE FITTINGS ASME B 16.9 BW 2" - 12" (9) (10)
FIELD TEST: TIGHTNESS
PRUEBA DE CAMPO: ESTANQUEIDAD
Note: Joints between pipe and fittings shall be full penetration but welds
DRA
AISI 304 5S
AISI 304 2" - 12"
PIPING CLASS COMPONENTS KR4
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
ATM
TECHNICAL SPECIFICATION
>70
DOCUMENTO No: FECHA 12/13/2012 HOJA 15
BE001-ESE-TU-GL-00-1003 REV 4 DE 56ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 316L
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE I
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 10S ASME B 36.19 PE " - 1 " (5)
WELDED PIPING 10S ASME B 36.19 BE 2" - 4" (1)
WELDED PIPING 5S ASME B 36.19 BE (1)
WELDED (EFW) PIPING 10S ASME B 36.19 BE (1)
WLD PIPING (NIPPLE) 40S ASME B 36.19 NPT " - 1" (6) (50)
FORGED HALF COUPLING ASTM A182 Gr. F316L 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A182 Gr. F316L 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A403 WP. F316L ASME B 16.9 BW " - 24" (7) (9) (10)
FLANGE ASTM A182 Gr. F316L 150# ASME B 16.5 SO / RF " - 3/4" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.5 LJ / FF 1" - 24" (13)
STUB END ASTM A403 WP. F316L SHORT PATTERN
BLIND FLANGE ASTM A182 Gr. F316L 150# ASME B 16.5 BLIND RF " - 3/4" (11)
BLIND FLANGE A-105 + AISI 316L Liner 150# ASME B 16.5 BLIND RF 1" - 24" (11)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 12" (11)
PADDLE 150# ASME B 16.48 RF 14" - 24" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 24"
SWAGE NIPPLE ASTM A312 TP.316L MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
BRANCH REINFORCEMENT ASTM A312 TP.316L
ASTM A-240 Gr.316L
ASME B 18.2.2
COMP. FIBER
4
CPS, DRA
14.3
ASME B 16.9
11.4
ASME B 31.3
MR1PIPING CLASS COMPONENTS
ASTM A-240 Gr.316L
ASTM A-240 Gr.316L
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
" - 1"
ASME B 18.2.1
10" -24"
10" - 24"
ASTM A312 TP.316L
TECHNICAL SPECIFICATION
12.2
100 150
16.2
1" - 24"
-29a38 75
16DOCUMENTO No:
ASTM A312 TP.316L
6" - 8"
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA 12/13/2012 HOJA
BE001-ESE-TU-GL-00-1003
ASTM A358 TP.316L
ASTM A312 TP.316L
200
13.6
ASTM A312 TP.316L
DE 56REVISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0 mm
MATERIAL: Sts.Steel 316L
CODE: B 31.3
SERVICE:
A351 Gr.CF8M
A351 Gr.CF8M
A351 Gr.CF8M
A351 Gr.CF8M
A351 Gr.CF8M
A351 Gr.CF8M
A126 CLASS B
A126 CLASS B
NOTE
1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
GTPPS53
" AISI 316 AISI 316 #150 FLANGED[RF] GTALS53Gate
" AISI 316 AISI 316 #800 SCRD - NPT[F]
Globe" AISI 316 AISI 316 #800 SCRD - NPT[F]
" AISI 316 AISI 316 #150
WAFER NPWLS47
8" CF8M PN 10 WAFER
WAFER
(See Note 2)
Dual Plate
check 10" A351 Gr.CF8M AISI 316 VITON #150
Flapped check 1" 8" A351 Gr.CF8M AISI 316
BFWLCI7
BFWLCI7G
NFWLS47VITON #150
ButterflyEPDM + PTFE
liner
2" 6" CF8M PN 10 WAFER
#150 FLANGED[RF] BLALS51
#800 SCD-NPT[F]
GLPPS53
FLANGED[RF] GLALS53
End Tag. No.
Ball" AISI 316 PTFE BLPPS51
" 8" AISI 316 PTFE
Description Size (NPS) Body Trim Seat / "O" Ring Class
FECHA
REV
12/13/2012
4 DE 56
PIPING CLASS - VALVES
17
TECHNICAL SPECIFICATION
MR1
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
CPS, DRA
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJA
-29a38 75 100 150 200
16.2 14.3 13.6 12.2 11.4
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE II
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED (ERW) PIPING 40 ASME B 36.10 BE " - 6" (1) (2) (39)
WELDED PIPING 20 API 5L BE 8" - 12" (1) (2)
WELDED PIPING 10 API 5L BE (1) (2)
WELDED PIPING 7.9mm API 5L BE (1) (2)
WELDED PIPING 8.7mm. API 5L BE (1) (2)
ERW PIPING (NIPPLE) 80 ASME B 36.10 NPT " - 1" (6) (50)
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW " - 48" (7) (9) (10)
FLANGE ASTM A-105 150# ASME B 16.5 SO / RF " - 24" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.47 (A) WN / RF 26" - 48" (11)(13) (14)
BLIND FLANGE ASTM A-105 150# ASME B 16.5 BLIND RF " - 24" (11)
BLIND FLANGE ASTM A-105 150# ASME B 16.47 (A) BLIND RF 26" - 48" (11) (14)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 12" (11)
PADDLE 150# ASME B 16.48 RF 14" - 24" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 24"
SWAGE NIPPLE A 53 Gr. B MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
A 53 Gr. B
BR1
COMP. FIBER
A 53 Gr. B
14" - 18"
PIPING CLASS COMPONENTS
42" - 48"
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
AA2, AFS, AL1, CWS, CWR, FOL, PAR, PRW, SEW, SRW, SWC
HOJA
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
1812/13/2012FECHA
REV 4
18 16
20"-40"
" - 1"
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
10" - 48"
DE 56
200
14
-29a38 52 100 150
20 19.4
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
-
-
NOTES:
1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2 - For butterfly valve of size above 24", having seat of PTFE with EPDM, the HIGH PERFOMANCE BUTTERFLY VALVE with valve
code BFWTCI3H shall be used
3 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
Check
Butterfly
Butterfly
Butterfly
Check
Check
Check
1 8
AA2, AL1, CCW, CWR, CWS, FOL, SWC - Temperature up to 90C
AA2, AL1, CCW, CWR, CWS, FOL, SWC - Temperature up to 90C
AA2 - Temperature above 90C
AA2 - Temperature above 90C
SEW
AA2,AL1,AFS,FOL,PAR
AA2,AL1,AFS,FOL,PAR
CWS,CWR,PRW,SEW,SRW,SWC
NFPLEP2
NFWLEP1
NPWLEP1
NFWLEP2
2 8
10
10
1/2"
1 8
10
BFWLCI8G
TABLE-A
VALVE CODES VALVE SIZE (NPS) FLUIDS
Butterfly BFWLCI8 2 8
BFWLCI9
BFWLCI9G
GLPPCS2
" AISI 410 AISI 410 #150 FLANGED[RF] GLALCS2
AISI 410 #150 FLANGED[RF] GTALCS2
Globe" AISI 410 AISI 410 #800 SCRD - NPT[F]
Refer Table "A" for
Valve Code
Gate" AISI 410 AISI 410 #800 SCRD - NPT[F] GTPPCS2
" AISI 410
WAFER
Butterfly
Refer Table "A" for
Valve Code
Dual Plate
check 10"
A216 Gr.WCB / M.S.+
EPOXY
A216/MS+E
POXYVITON #150 WAFER
-
Flapped check 1/2" 8"A216 Gr.WCB / M.S.+
EPOXY
A216/MS+E
POXY- #150
PN10 WAFER
PN10 WAFER-
2" 6" -
8"
BLPPCS1
" AISI 304 PTFE #150 FLANGED[RF] BLALCS1Ball
" AISI 304 PTFE #800 SCD-NPT[F]
BR1
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
Description Size (NPS) Body Trim Seat / "O" Ring Class End Tag. No.
-29a38 52 100 150
PIPING CLASS - VALVES
19DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
19.4 18 16 14
AA2, AFS, AL1, CWS, CWR, FOL, PAR, PRW, SEW, SRW, SWC
HOJAFECHA
REV
12/13/2012
4 DE 56
(See Note 3)
Refer Table "A" for
Valve Code
Check NPWLEP2 10 CWS,CWR,PRW,SEW,SRW,SWC
200
20
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1.5 mm
MATERIAL: Carbon Steel
A106 Gr.B
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE II
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
SEAMLESS PIPING 40 ASME B 36.10 BE " - 4" (1) (2)
SEAMLESS PIPING STD ASME B 36.10 BE 6" - 8" (1) (2)
SMLS PIPING (NIPPLE) 80 ASME B 36.10 NPT " - 1" (6)
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW " - 8" (7) (9) (10)
FLANGE ASTM A-105 150# ASME B 16.5 SO / RF " - 8" (11) (13)
BLIND FLANGE ASTM A-105 150# ASME B 16.5 BLIND RF " - 8" (11)
GASKETS FLAT RING LAP e=3mm 150# ASME B 16.21 " - 8" (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 8" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 8" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 8"
SWAGE NIPPLE ASTM A106 Gr.B MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
PTFE: Poly-TetraFluro-Ethylene
HOJA
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
2012/13/2012DOCUMENTO No:
BE001-ESE-TU-GL-00-1003 4
ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
100 150
ASTM A106 Gr.B
ASTM A106 Gr.B
FECHA
REV
CAS, DRA
200
20 19.4
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
(18) (49)
16 14
" - 1"
PTFE
ASTM A106 Gr.B
18
DE 56
BR2PIPING CLASS COMPONENTS
-29a38 52
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1.5 mm
MATERIAL: Carbon Steel
A106 Gr.B
CODE: B 31.3
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
BFWLCI7
NOTES
1 - Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
Gate" AISI 410 AISI 410 #800
CF8M
SCRD - NPT[F]
" AISI 410
AISI 410 AISI 410 #150
#150 FLANGED[RF] GTALCS2
FLANGED[RF] GLALCS2
-29a38 52 100 150 200
AISI 410
20 19.4 18 16 14
WAFER
#800 SCD-NPT[F]
End
SCRD - NPT[F]
PTFE WITH
EPDM BACK-UP
"
NFWLEP1Flapped check 1" 8"A216 Gr.WCB / M.S.+
EPOXY
A216/MS+E
POXYVITON #150
A126 Class B /
A 395
AISI 410
GTPPCS2
PN10 WAFER
AISI 410 #800 GLPPCS2
" AISI 304 PTFE
2" - 6"
Description
Butterfly
Ball" AISI 304 BLPPCS1
FLANGED[RF] BLALCS1
Globe"
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJAFECHA 12/13/2012
Tag. No.
TECHNICAL SPECIFICATION
BR2
CAS, DRA
PIPING CLASS - VALVES
PTFE
21DOCUMENTO No:
BE001-ESE-TU-GL-00-1003 REV 4
(See Note 2)
DE 56
Class
#150
Size (NPS) Body Trim Seat / "O" Ring
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE II
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED (ERW) PIPING 40 ASME B 36.10 BE " - 6" (1) (2) (39)
WELDED PIPING 20 API 5L BE 8" - 12" (1) (2)
WELDED PIPING 10 API 5L BE (1) (2)
WELDED PIPING 7.9mm API 5L BE (1) (2)
WELDED PIPING 8.7mm API 5L BE (1) (2)
SMLS PIPING (NIPPLE) 80 ASME B 36.10 NPT " - 1" (6)
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW " - 48" (7) (9) (10)
FLANGE ASTM A-105 150# ASME B 16.5 SO / RF " - 24" (11) (13)
FLANGE ASTM A-105 150# ASME B 16.47 (A) WN / RF 26" - 48" (11)(13)(14)
BLIND FLANGE ASTM A-105 150# ASME B 16.5 BLIND RF " - 24" (11)
BLIND FLANGE ASTM A-105 150# ASME B 16.47 (A) BLIND RF 26" - 48" (11) (14)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.48 RF " - 12" (11)
PADDLE 150# ASME B 16.48 RF 14" - 24" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 48"
SWAGE NIPPLE A 53 Gr. B MSS SP-95 BW-PE-NPT " - 4" (6) (10) (20)
450
4.7
170 400
20 18 15 6.6
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
ARF, BFW, BGL, BGZ, CCW, CHZ, COL, COM, DOL, DRA, FIW, FLO, GSL, HCA,
IMW, JUV, LCA, LPS, MPS, NTG, OIL, PC1, RLV, SAL, TRW, WRW, WTW
22DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
-29a38 100
HOJA
TECHNICAL SPECIFICATION
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
A 53 Gr. B
A 53 Gr. B
14" - 18"
PIPING CLASS COMPONENTS
42" - 48"
" - 1"
FECHA
REV
12/13/2012
4
20" - 40"
DE 56
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
BR3
COMP. FIBER
10" - 48"
ISOLUX WATISOLUX CORSN
edcruzText BoxEn el FLUID LIST se encontr un MATERIALE BASE distinto para el fluido BFW: 2 1/4 Cr 1 Mo
edcruzLine
edcruzRectangle
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
NOTE
1.- Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
2.- Do not use for piping operating temperature above 130 C.
3.- Do not use for piping operating temperature above 200 C.
4.- Do not use for piping operating temperature above 60 C.
5 - Valves supplied by vendors shall have a commodity code according to rev 2 of this piping class - See Annex I
DRA - Temp 90C
CCW, CWR, CWS, DOL, FIW, GSL, IMW, PC1, TRW, RWR - Temp 90C
CCW, CWR, CWS, DOL, FIW, GSL, IMW, PC1, TRW, RWR - Temp 90C
CHZ, COL, JUV, LPS, PC1, VNT - Temp > 90C
CHZ, COL, JUV, LPS, PC1, VNT - Temp > 90C
JUV - Temp > 90C
8"
24
Butterfly
Butterfly
BFWLCI7
BFWLCI9
BFWLCI8G
BFLLCIKG
Butterfly BFWLCI9G 8"
Butterfly BFWLCI8 2" 6"
TABLE-A
VALVE CODES VALVE SIZE (NPS) FLUIDS
2" 6"
2" 6"Butterfly
DPALCG1
Caucho
Natural
1"-1 1/2" SCRD - NPT[F]PN 16Diaphragm
NOTE 4#150
Butterfly
AISI 304
Pinch
NOTE 42"-4"
2"-10" AISI 304
PNALCG2A126 CLASS B
FLANGED[FF] FTAKCI5
DPPXCG1
NPWLEP1
FLANGED[RF]
Caucho
Natural
#150 FLANGED[RF]
Foot A126 CLASS B
Globe " AISI 410
A216M +
Epoxy
AISI 410
Flapped check
NOTE 3
A216 Gr.WCB +
Caucho Blando
GTSPCS2
FLANGED[RF] GTALCS2
#800 SW
WAFER
KFALCS2
FLANGED[RF] LPALCS1
SW
GLSPCS2
FLANGED[RF] GLALCS2
NFWLEP1#150
Gate " AISI 410 AISI 410
" AISI 410 AISI 410
" AISI 410 AISI 410
VITON 1" 8"A216 Gr.WCB / M.S.
+ Epoxy
BLALCS1
AISI 304 PTFE
Dual Plate check
NOTE 3 10"
A216 Gr.WCB / M.S.
+ EpoxyWAFER#150
A216M +
EpoxyVITON
SCRD-NPT[F]#800
#150
#800
#150
FLANGED[RF]
#150 FLANGED[RF]
End Tag. No.
Ball NOTE
2" AISI 304 PTFE BLPPCS1
" AISI 304 PTFE
Description Size (NPS) Body Trim Seat / "O" Ring Class
REV
12/13/2012
4
-29a150 170 200 400 450
BR3
23DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJA
ARF, BFW, BGL, BGZ, CCW, CHZ, COL, COM, DOL, DRA, FIW, FLO, GSL, HCA,
IMW, JUV, LCA, LPS, MPS, NTG, OIL, PC1, RLV, SAL, TRW, WRW, WTW
FECHA
20 15 14 6.6 4.7
PIPING CLASS - VALVES
Knife 2" - 10" AISI 410 AISI 410 #150
1" - 4" #150
Refer Table "A" for
Valve Code 8" PN 10 WAFER
#125
Plug NOTE
2
2" 6"
2"-4"
DE 56
Butterfly(See Note 5)
PN 10 WAFER
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE II
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED (ERW) PIPING 40 ASME B 36.10 BE / GE " - 6" (1) (2) (39)
WELDED PIPING 20 API 5L BE / GE 8" - 12" (1) (2)
WELDED PIPING 10 API 5L BE / GE (1) (2)
ERW PIPING (NIPPLE) 80 ASME B 36.10 NPT " - 2" (6) (50)
ERW PIPING (NIPPLE) 40 ASME B 36.10 NPT 3" - 4" (6) (50)
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 SW
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 NPT " - 1" (6) (8)
DUCTILE IRON FITTINGS ASTM A-536 CAST VICTAULIC GE
FAB'D STEEL FITTINGS A-53 Gr. B STD VICTAULIC GE
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW / GE " - 24" (7) (9) (10)
FLANGE ASTM A-105 150# ASME B 16.5 SO / RF " - 24" (11) (13)
FLANGE ADAPTER ASTM A-536 150# VIC-STYLE 741 /W741 FF 2" - 16" (11) (13)
BLIND FLANGE ASTM A-105 150# ASME B 16.5 BLIND RF " - 24" (11)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21 " - 8" (17)
NON-ASBESTOS e=3,2mm (17)
STUD BOLTS
NUTS
SPECTACLE 150# ASME B 16.5 RF " - 12" (11)
DRIP RING 150# ASME B 16.5 RF 1" - 12" (11) (19)
PADDLE 150# ASME B 16.5 RF 14" - 24" (11)
DIELECTRIC JOINT ARAMIDA/NBR FIBER 150# ASME B 16.21 RF " - 24"
SWAGE NIPPLE A 106 Gr. B ASME B 36.10 BW-PE-NPT " - 4" (6) (10) (20)
ASME B 18.2.1
HOJA
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
2412/13/2012FECHA
REV
16.9
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1)
ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H ASME B 18.2.2
16.9
4
" - 1"
10" - 24"
A 53 Gr. B
BR4
COMP. FIBER
A 53 Gr. B
14" - 24"
16.9 16.9
1" - 16"
ASTM A-516 Gr. 70 ZINC
PIPING CLASS COMPONENTS
A 53 Gr. B
1" - 16"
DE 56
FFW, FFM
16.1
(18) (49)
-29a38 50 100 120 150
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A536 2-PC
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
ASTM A536 Gr.65-45-12 BFWTCID
ASTM A536 Gr.65-45-12 BFWTCIDG
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
GTPPCS2
" AISI 410 AISI 410 #150 FLANGED[RF] GTALCS2
AISI 410 #150 FLANGED[RF] GLALCS2
Gate" AISI 410 AISI 410 #800 SCRD - NPT[F]
SCRD - NPT[F] NLPPFC1
Globe" AISI 410 AISI 410 #800 SCRD - NPT[F] GLPPCS2
"
Lift Check
Valve =" " A105 AISI 410 AISI 410 #800
FECHA
REV
12/13/2012
4
-29a38 50 100 120
PIPING CLASS - VALVES
25DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
BR4
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FFW, FFM
HOJA
Seat / "O" Ring Class End Tag. No.Description Size (NPS) Body Trim
Ball
" AISI 304 PTFE
1" PLTD or SS PTFE
#800 SCD-NPT[F] BLPPCS1
" AISI 304 PTFE #150 FLANGED[RF] BLALCS1
NFWLEP1
VIC-MASTERSEAL
Butterfly
2" 6" DI / SGI PN 10
8" DI / SGI
WAFER
#150 WAFER
PN 10
Flapped check 1" 8"A216 Gr.WCB / M.S.+
EPOXYA216/M.S.+
EPOXY
EPDM / NITRILE
VITON
VITON
#150 WAFER NPWLEP1Dual Plate
check 10"
A216 Gr.WCB / M.S.+
EPOXYA216/M.S.+
EPOXY
GROOVED S/726
8" DI / SGI #300 GROOVED AGS-VIC300
WAFER
PTFE w/VITON
BACKUP
AISI 410
2" 6" DI / SGI EPDM / NITRILE #300 GROOVED
PTFE w/VITON
BACKUP
DE 56
150
20 19.6 18 16.9 16.1
#800
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 900 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
A106 Gr B
CODE: B 31.1
SERVICE:
REFER BRANCH TABLE II
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
SEAMLESS PIPING 80 ASME B 36.10 PE " - 1" (5)
SEAMLESS PIPING 160 ASME B 36.10 PE 1" - 2" (5)
SEAMLESS PIPING 160 ASME B 36.10 BE (1)
SEAMLESS PIPING 120 ASME B 36.10 BE 4" - 8" (1)
SEAMLESS PIPING 140 ASME B 36.10 BE 10" (1)
FORGED HALF COUPLING ASTM A-105 3000# ASME B 16.11 SW
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW 2" - 10" (10)
FLANGE ASTM A-105 900# ASME B 16.5 SW / RTJ " - 1" (10) (12)
FLANGE ASTM A-105 900# ASME B 16.5 WN / RTJ 2" - 10" (10) (12)
BLIND FLANGE ASTM A-105 900# ASME B 16.5 RTJ 2" - 10" (12)
SPECTACLE BLIND FLANGE A516 Gr 70 Zinc 900# ASME B 16.5 RTJ " - 10" (10)
GASKETS
STUD BOLTS
NUTS(18) (49)
ASTM A-194 Gr. 2H
BICHROMATEDASME B 18.2.2
OVAL RING JOINT SOFT
IRON
-
TEMPERATURE C FLANGE CLASS: 900 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
A106 Gr B
CODE: B 31.1
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
Check Swing
Valve2" - 10" A216 Gr.WCB AISI 316 STELLITE-6 #900 BW / FL NSBRCIK
GLSRCIK
2" - 10" AISI 316 STELLITE-6 #900 BW / FL GLBRCIK
STELLITE-6 #900 BW / FL GTBRCIK
Globe" - 1" AISI 316 STELLITE-6 #900 SW
Tag. No.
Gate" - 1" AISI 316 STELLITE-6 #900 SW GTSRCIK
2" - 10" AISI 316
BFW
PIPING CLASS - VALVES BU1
Description Size (NPS) Body Trim Seat / "O" Ring Class End
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
132
TECHNICAL SPECIFICATION
120
DOCUMENTO No: FECHA 12/21/2012 HOJA 27
BE001-ESE-TU-GL-00-1003 REV 3 DE 56
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1.5 mm
MATERIAL: Carbon Steel GALV.
CODE: B 31.3
SERVICE: DRW, IAR, SAR
REFER BRANCH TABLE III
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
SEAMLESS PIPING 80 ASME B 36.10 NPT " - 1" (6) (39)
SEAMLESS PIPING 80 ASME B 36.10 NPT 2" - 4" (6) (39)
SMLS PIPING (NIPPLE) 80 ASME B 36.10 NPT " - 1" (6)
FORGED FITTINGS ASTM A-105 Galvanized 3000# ASME B 16.11 NPT (6) (8)
FLANGE ASTM A-105 Galvanized 150# ASME B 16.5 THD / RF " - 4" (11) (13)
BLIND FLANGE ASTM A-105 Galvanized 150# ASME B 16.5 BLIND RF " - 4" (11)
GASKETS FLAT RING LAP e=1,6mm 150# ASME B 16.21
STUD BOLTS
NUTS
DRIP RING 150# ASME B 16.5 RF 1" - 4" (11) (19)
SWAGE NIPPLE A 53 Gr. B Galvanized MSS SP-95 NPT " - 4" (6) (20)
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
2812/13/2012
200120
DE 56
20 19.4 18 16.9 14
HOJA
DR1
4
100
A 53 Gr. B Galvanized
-29a38 52
ASTM A-516 Gr. 70 ZINC
DOCUMENTO No:
BE001-ESE-TU-GL-00-1003
NON-ASBESTOS
A 106 Gr. B Galvanized
REV
PIPING CLASS COMPONENTS
FECHA
TECHNICAL SPECIFICATION
(18) (49)ASTM A-193 Gr. B7
ASTM A-194 Gr. 2H
ASME B 18.2.1
ASME B 18.2.2
A 53 Gr. B Galvanized
" - 4"
COMP. FIBER
" - 4"
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1.5 mm
MATERIAL: Carbon Steel GALV.
CODE: B 31.3
SERVICE: DMW, DRW, IAR, SAR
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
2" 4" A216 Gr.WCB AISI 410 AISI 410 PN 10 THREADED-NPT[F] NFPTCS2
A126 CLASS B
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
HOJA 29
BE001-ESE-TU-GL-00-1003 REV 4 DE 56
100 120 200
DOCUMENTO No: FECHA 12/13/2012
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
20 19.4 18 16.9 14
TECHNICAL SPECIFICATION
-29a38 52
PIPING CLASS - VALVES DR1
Description Size (NPS) Body Trim Seat / "O" Ring Class End Tag. No.
Ball =" 4" AISI 304 PTFE #800 THREADED-NPT[F] BLPPCS1
Gate =" 4" AISI 410 AISI 410 #800 THREADED-NPT[F] GTPPCS2
Globe =" 4" AISI 410 AISI 410 #800 THREADED-NPT[F] GLPPCS2
Lift Check =" 1" A216 Gr.WCB AISI 410 AISI 410 PN 10 THREADED-NPT[F] NLPTCS2
Flapped check
ButterflyPTFE WITH
EPDM BACK-UP =2" 4" CF8M PN 10 WAFER BFWLCI7
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 1500 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
Table 2-1.10 PressureTemperature Ratings for Group 1.10 Materials MATERIAL: 2 1/4 Cr.1Mo (A335 P.22)
Examination: Per ASME B31.1 CODE: B 31.1
Postweld Heat Traatment (Stress Relief: Per ASME B31.1)
Extension: 100% of all welds
SERVICE: HPS, DRA
REFER BRANCH TABLE IV
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
SEAMLESS PIPING 160 ASME B 36.10 PE " - 1 " (5)
SEAMLESS PIPING 160 ASME B 36.10 BE 2" - 24" (1)(2)
SEAMLESS (NIPPLE) XXS ASME B 36.10 NPT " - 2" (6)
FORGED FITTINGS ASTM A182 Gr.F22 CL3 6000# ASME B 16.11 SW " - 1" (7)
FORGED FITTINGS ASTM A182 Gr.F22 CL3 6000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASME B 16.9 BW 2" - 24" (9) (10)
FLANGE 1500# ASME B 16.5 SW / RTJ " - 1" (10)(12)
FLANGE ASTM A182 Gr.F22 CL3 1500# ASME B 16.5 WN / RTJ 2" - 24" (10)(12)
BLIND FLANGE ASTM A182 Gr.F22 CL3 1500# ASME B 16.5 BLIND RTJ " - 24" (12)
ORIFICE FLANGE ASTM A182 Gr.F22 CL3 1500# ASME B 16.36 WN / RTJ 1" - 24" (10)(12)
GASKETS 1500# ASME B 16.20
STUD BOLTS ASTM A-193 Gr. B16 (18) (49)
NUTS ASTM A-194 Gr.4
SPECTACLE 1500# ASME B 16.48 RTJ " - 6" (12)
PADDLE 1500# ASME B 16.48 RTJ 8" - 24" (12)
DRIP RING 1500# ASME B 16.5 RTJ 1" - 12" (12)
DIELECTRIC JOINT MICARTA FENLICA/ALGODN 1500# ASME B 16.20 RTJ " - 24"
OLET FITTINGS ASTM A182 Gr.F22 CL3 MSS SP-97 BW-SW (6)(10)(42)(43)
SWAGE NIPPLE MSS SP-95 BW-PE " - 4" (6) (10) (20)
Note:
-29a38 100 200 400 542
263.7 262.7 248.2 186.7 87.5
ASTM A234 Gr.WP22 CL3
HOJA 30
ASTM A182 Gr.F22 CL3
DOCUMENTO No:
550
79.7
BE001-ESE-TU-GL-00-1003
TECHNICAL SPECIFICATION
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
1/24/2012
1 DE
A335 Gr.P22
A335 Gr.P22
JUNTA ANILLO
OCTOGONAL(Alloy Steel 5Cr. 1/2Mo)
56
For use at temperatures above 450C, the carbon content of the base material and, where applicable, weld filler metal shall be
0.05% or higher. See ASME B31.1 para. 124.2(D)
" - 24"
HY1
ASTM A387 Gr.22 CL2
ASTM A387 Gr.22 CL2
ASTM A234 Gr.WP22 CL3
ASTM A387 Gr.22 CL2
PIPING CLASS COMPONENTS
ISOLUX WATISOLUX CORSN
edcruzRectangle
edcruzLine
edcruzText BoxEn el FLUID LIST se encontraron MATERIALES BASE distintos para el fluido DRA: A106 Gr.B, API 5L Gr.B, Sts. Steel 304, Sts. Steel 316L
edcruzText BoxAccesorios:- Con respecto a los materiales de los accesorios de la clase HY1, se encontr que no poseen resistencia mecnica equivalente a la de la tubera (su resistencia es menor), cuando se encuentran a la temperatura de diseo de la Piping Class (542C / 1008F), obtenindose un resultado NO SATISFACTORIO. Sin embargo, al revisar los esfuerzos admisibles con respecto a las condiciones mximas de diseo del Listado Mecnico de Lneas - MLL (530C / 986F), su resistencia mecnica s es equivalente a la de la tubera, con lo cual el resultado cambi a SATISFACTORIO.
edcruzRectangle
edcruzRectangle
edcruzLine
edcruzLine
edcruzLine
edcruzLine
edcruzRectangle
edcruzLine
edcruzText BoxVer comentarios adicionales a pie de pgina
-
TEMPERATURE C FLANGE CLASS: 1500 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
Table 2-1.10 PressureTemperature Ratings for Group 1.10 Materials MATERIAL: 2 1/4 Cr.1Mo (A335 P.22)
Examination: Per ASME B31.1 CODE: B 31.1
Postweld Heat Traatment (Stress Relief: Per ASME B31.1)
Extension: 100% of all welds
SERVICE: HPS, DRA
A182 F22 CL.3
A217 WC9
A217 WC9
A182 F22 CL.3
A217 WC9
A217 WC9
A182 F22 CL.3
A217 WC9
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
542 550
263.7 262.7 248.2 186.7 87.5 79.7
#1500
#1500
#1500
Stellite
Stellite
Stellite
SW
BW
4" 24"
= " 1"
2" 24"
A182 F6a
A182 F6a
A182 F6a BWSwing Check
Valve
BW
Globe
= " 1" A182 F6a #1500 SW
2" 3"
4" 24"
#1500A182 F6a
#1500 BW
#1500 BW
Stellite
Stellite
GTSRAL1#1500 SW
Gate
= " 1" A182 F6a Stellite
2" 3" A182 F6a Stellite
A182 F6a Stellite
HY1
Seat / "O" Ring Class End
PIPING CLASS - VALVES
GTBRAL2G
GTBRAL2
Description Size (NPS) Body Trim Tag. No.
TECHNICAL SPECIFICATION
-29a38 100 200 400
HOJA 31DOCUMENTO No:
BE001-ESE-TU-GL-00-1003 DE 56
NSBRAL2
NSSRAL2
GLSRAL1
GLBRAL2
GLBRAL2G
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
FECHA
REV
1/24/2012
1ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: Sts. Steel 304
CODE:
SERVICE:
REFER BRANCH TABLE I
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
1" - 2"
WELDED PIPING LKM/Equivalent 2" - 3"
1" - 2"
ELBOW LKM/Equivalent 2" - 3"
1" - 2"
REDUCING TEE LKM/Equivalent 2" - 3"
1" - 2"
LKM/Equivalent 2" - 3"
UNION Sanitary Finish
Welding type
MALE PART
LINER
NUT
SEAL RING / GASKET
FLANGE (*)
NOTE:
* FLANGES, SHALL BE ACCORDING TO ASME B.16.5
be EPDM
AISI 304
Sanitary Finish
Sanitary Finish
Sanitary Finish
Sanitary Finish
Gasket shall
Welding type
SMSLKM/Equivalent
REDUCER
EQUAL TEE LKM/Equivalent
150# ASME B16.5
LKM/Equivalent
LKM/Equivalent
LKM/Equivalent
AISI 304
1.6mm PE Sanitary Finish
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
1.2 mm
1.6mm PE
1.2 mm
1.2 mm
PE1.6mm
2.0mm
2" - 3"
4"
Welding type
2.0mm
PE
PE
18.7
BE001-ESE-TU-GL-00-1003
140
14.8
REV
1.2 mm
2.0mm
1.6mm
TECHNICAL SPECIFICATION
CLM
PIPING CLASS COMPONENTS
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
HOJADOCUMENTO No: FECHA
50
4"
1.2 mm
SMS
2.0mm
1.6mm
AISI 304
4"
LA1
Sanitary Finish
1" - 2"
32
4
12/13/2012
PE Sanitary Finish
AISI 304
AISI 304
EPDM
SO-FF
LKM/Equivalent
SMS
SMS
SMS
DE 56
4"
1" - 4"
1" - 4"
1" - 4"
1" - 4"
1" - 4"
1" - 4"
90 LR
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: Sts. Steel 304
CODE:
SERVICE:
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
LA1
AISI 304
12/13/2012
TECHNICAL SPECIFICATION
Class
CLM
PIPING CLASS - VALVES
PN 10 SMS-SMS BLYTS42M
4
Ball A351 Gr.CF8 AISI 304 PTFE
140
14.8
> 1" 4"
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA
50
18.7
HOJA 33
BE001-ESE-TU-GL-00-1003 REV
Description Size (NPS) Body Trim Seat / "O" Ring
Butterfly EPDM
End Tag. No.
SMS-SMS
1" 4" AISI 304 PN 10 SMS-SMS
1" 4" AISI 304 AISI 304
SMS-SMS
PN10
BFYTS42MAISI 304
NFYTS42M
DE 56
DPYTS42M
Flapped check EPDM
Diaphragm 1" 4" AISI 304 EPDM PN10
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: PN16 / 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: GFRP
CODE: AWWA 950 / M45
SERVICE:
REFER BRANCH TABLE V
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
PIPING AWWA 950 3" - 36"
ELBOWS AWWA 950 3" - 36"
NORMAL TEE/ REDUCING TEE AWWA 950 3" - 36"
REDUCER AWWA 950 3" - 36"
UNIONS AWWA 950 3" - 36"
STUD BOLTS ASTM A-193 Gr. B7 ASME B 18.2.1 3" - 36"
NUTS ASTM A-194 Gr. 2H ASME B 18.2.2 3" - 36"
FLANGE (*)
FLANGE (**)
GASKET NEOPRENE 3 mm THK
GASKET NEOPRENE 5 mm THK
NOTE:
* FLANGE DRILLING, SHALL BE IN ACCORDANCE WITH ASME B.16.5** FLANGE DRILLING, SHALL BE IN ACCORDANCE WITH ASME B.16.47 SERIE A
(49)(52)(53)
(10)
150#
150# ANSI B 16.21 PLANA-FF
ANSI B 16.21 PLANA-RJ
GFRP (10)BELL
14" - 36"
3" - 12"
M.S. FF 3" - 24"
GFRP (10)
GFRP (10)
BELL
GFRPM.S. FF 26" - 36"
150#
150#
BELL
GFRP BELL
(44)BELL &
SPIGOT TYPE
PIPING CLASS COMPONENTS PX1
GFRP
TECHNICAL SPECIFICATION
-29@120
14.0
CWR, CWS
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 12/13/2012 HOJA 34
BE001-ESE-TU-GL-00-1003 REV 4 DE 56
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: PN16 / 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: GFRP
CODE: AWWA 950 / M45
SERVICE:
GTALCS2
GTALCS2G
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
A 126 Class B / A 356
EPDM
EPDMButterfly
BFWLCI9
BFWLCI9G
2" 8" CF8M 150# WAFER
10"
A 126 Class B / A 356
AISI 410
CF8M 150# WAFER
AISI 410 150# FLANGED FF
NPWLEP1
1" 10" 150# FLANGED FFASTM A216 GR.WCB AISI 410
WAFER
GLALCS2
Dual Plate
check1" - 32"
A216 Gr.WCB / M.S.
+ Epoxy
A216/MS +
EpoxyVITON 150#
Globe
AISI 41012" 16" 150# FLANGED FF
Gate
1" 8" ASTM A216 GR.WCB
PIPING CLASS - VALVES PX1
Description Size (NPS) Body Trim Seat / "O" Ring Class End Tag. No.
TECHNICAL SPECIFICATION
-29@120
14.0
CWR, CWS
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 12/13/2012 HOJA 35
BE001-ESE-TU-GL-00-1003 REV 4 DE 56ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: PN10 / 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: GFRP
CODE: AWWA 950 / M45
SERVICE:
REFER BRANCH TABLE V
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
PIPING AWWA 950 3" - 36"
ELBOWS AWWA 950 3" - 36"
NORMAL TEE/ REDUCING TEE AWWA 950 3" - 36"
REDUCER AWWA 950 3" - 36"
UNIONS AWWA 950 3" - 36"
STUD BOLTS ASTM A-193 Gr. B7 ASME B 18.2.1 3" - 36"
NUTS ASTM A-194 Gr. 2H ASME B 18.2.2 3" - 36"
FLANGE (*)
FLANGE (**)
GASKET NEOPRENE 3 mm THK
GASKET NEOPRENE 5 mm THK
NOTE:
* FLANGE DRILLING, SHALL BE IN ACCORDANCE WITH ASME B.16.5** FLANGE DRILLING, SHALL BE IN ACCORDANCE WITH ASME B.16.47 SERIE A
150# ANSI B 16.21 PLANA-FF 3" - 12"
150# ANSI B 16.21 PLANA-RJ 14" - 36"
150# M.S. FF 26" - 36"
(49)(52)(53)
GFRP150# M.S. FF 3" - 24"
GFRP (10)BELL
GFRP (10)BELL
(10)BELLGFRP
GFRP (10)BELL
PIPING CLASS COMPONENTS PZ1
GFRPBELL &
SPIGOT TYPE(44)
TECHNICAL SPECIFICATION
-29@120
10.0
CWR, CWS
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 12/21/2012 HOJA 36
BE001-ESE-TU-GL-00-1003 REV 3 DE 56
ISOLUX WATISOLUX CORSN
-
TEMPERATURE C FLANGE CLASS: PN10 / 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: GFRP
CODE: AWWA 950 / M45
SERVICE:
GTALCS2
GTALCS2G
ASTM A536 Gr.65-45-12
ASTM A536 Gr.65-45-12
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
WAFER NPWLEP1Dual Plate
check1" - 32"
A216 Gr.WCB / M.S.
+ Epoxy
A216/MS +
EpoxyVITON 150#
Globe AISI 410
BFWLCID
12" DI / SGI 150# WAFER BFWLCIDGButterfly
PTFE WITH
VITON BACK UP
2" 10" DI / SGI 150# WAFER
GLALCS21" 8" ASTM A216 GR.WCB AISI 410 150# FLANGED FF
FLANGED FF
12" 16" 150# FLANGED FFASTM A216 GR.WCB AISI 410Gate
1" 10"AISI 410
150#
PIPING CLASS - VALVES PZ1
Description Size (NPS) Body Trim Seat / "O" Ring Class End Tag. No.
TECHNICAL SPECIFICATION
-29@120
10.0
CWR, CWS
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 12/21/2012 HOJA 37
BE001-ESE-TU-GL-00-1003 REV 3 DE 56ISOLUX WATISOLUX CORSN
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TEMPERATURE C FLANGE CLASS: 600 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,5 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
REFER BRANCH TABLE IV
DESCRIPTION MATERIAL SCH. RATING DIM. CODE ENDS SIZE NOTES
WELDED PIPING 80 API 5L BE " - 6" (1) (2)
WELDED PIPING 100 API 5L BE (1) (2)
SMLS PIPING (NIPPLE) 160 ASME B 36.10 NPT " - 2" (6)
FORGED FITTINGS ASTM A-105 3000# ASME B 16.11 SW
FORGED FITTINGS ASTM A-105 3000# ASME B 16.11 NPT " - 1" (6) (8)
WROUGHT PIPE FITTINGS ASTM A-234 Gr. WPB ASME B 16.9 BW 2" - 24" (9) (10)
FLANGE ASTM A-105 600# ASME B 16.5 SW / RF " - 1" (10) (11) (13)
FLANGE ASTM A-105 600# ASME B 16.5 WN / RF 2" - 24" (10) (11)
BLIND FLANGE ASTM A-105 600# ASME B 16.5 BLIND RF " - 24" (11)
GASKETS 600# ASME B 16.20 " - 6"
600# ASME B 16.20 8" - 24"
STUD BOLTS
NUTS
SPECTACLE 600# ASME B 16.5 RF " - 6" (11)
DRIP RING 600# ASME B 16.5 RF 1" - 12" (11) (19)
PADDLE 600# ASME B 16.5 RF 8" - 24" (11)
DIELECTRIC JOINT VCS EPOXI/RFG 10 600# ASME B 16.21 RF " - 24" (46)
OLET FITTINGS ASTM A-105 BW-SW-NPT (6)(10)(42)(43)
SWAGE NIPPLE A 106 Gr. B ASME B 36.10 BW-PE-NPT " - 4" (6) (10) (20)
4
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA 12/13/2012 HOJA 38
BE001-ESE-TU-GL-00-1003 REV
-29a38
95
100 200 400
104
TECHNICAL SPECIFICATION
COL
PIPING CLASS COMPONENTS BT1
89.3 70 35.6
475
ASME B 18.2.1
API 5L Gr. B (PSL1)
API 5L Gr. B (PSL1) 8" - 24"
A 106 Gr. B
OUTER RING CS ZINC
316 SS / GRAPHITED
MSS SP-97
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
ASTM A-516 Gr. 70 ZINC
SPIRAL WOUND t=4,5mm
OUTER RING CS ZINC
INNER RING 316 SS
ASTM A-193 Gr. B7
DE 56
" - 1"
(18) (49)ASTM A-194 Gr. 2H ASME B 18.2.2
316 SS / GRAPHITED
SPIRAL WOUND t=4,5mm
ISOLUX WATISOLUX CORSN
edcruzText BoxDe acuerdo con el ASME B31.3 (Nota 57, Tabla A-1), NO se recomienda el uso de este material por encima de los (427C) 800 F. Sin embargo, es posible la utilizacin de este material, dadas las condiciones encontradas en la MLL (P = 23,7 Kg/cm2 @ 383 C).
edcruzLine
edcruzRectangle
edcruzText Box
Pruebas de Impacto:- La nica clase de tubera que requiere prueba de impacto es la BT1, para el rango de dimetros de 8 a 24. Se recomienda incluir estos requerimientos de Pruebas de Impacto para esta clase dentro del documento de Clases de Tubera. - Sin embargo, de acuerdo al MLL slo se va a emplear tubera con dimetro de 1, pero si eventualmente aparecen lneas en el rango de 8 a 24, se debern evaluar las temperaturas mnimas de operacin, diseo y prueba de cada lnea especfica para revaluar la inclusin del ensayo.
Alivio trmico (PWHT):- La clase BT1, requiere tratamiento trmico para dimetros iguales y superiores a 12, sin embargo en el Listado Mecnico de Lneas (MLL) el nico dimetro referenciado es de 1, el cual no requiere PWHT.- Se recomienda incluir dentro de la Piping Class el rango de dimetros para el cual aplica el PWHT.
edcruzText BoxVer comentarios adicionales a pie de pgina
edcruzText Box- Se recomienda evaluar con Proceso el Cdigo de Diseo de esta clase, porque el fluido es Steam Condensate (Medium Pressure Steam) - Cdigo COL.
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TEMPERATURE C FLANGE CLASS: 600 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 1,6 mm
MATERIAL: Carbon Steel
API 5L Gr.B
CODE: B 31.3
SERVICE:
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
A216 Gr.WCB
NOTE
Refer Valve Numbering procedure sheet 4 and 5 for description of valves Code
12/13/2012 HOJA 39
BE001-ESE-TU-GL-00-1003 REV 4 DE 56
TECHNICAL SPECIFICATION
COL
PIPING CLASS - VALVES BT1
PLANTA INTEGRADA DE PRODUCCION DE ETANOL CARBURANTE "EL ALCARAVAN"
DOCUMENTO No: FECHA
104 95
Description Size (NPS) Body Trim Seat / "O" Ring Class End Tag. No.
" - 1" AISI 410 AISI 410 #800 SW GTSPCS2
NSSPCS2
2" AISI 410 AISI 410 #600 FLANGED[RF] GLANCS2
AISI 410 #600 FLANGED[RF]
= " 1" AISI 410 AISI 410 #800 SW
#600 FLANGED[RF]
SW GLSPCS2
GTANCS2
2" 24"
" - 1" AISI 410 AISI 410 #800
89.3 70 35.6
2" AISI 410 AISI 410
Swing Check
ValveAISI 410 NSANCS2
-29a38 100 200 400 475
Gate
Globe
ISOLUX WATISOLUX CORSN
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TEMPERATURE C FLANGE CLASS: 150 lbs
DESIGN PRESSURE kg/cm (g) CORROSION: 0.0 mm
MATERIAL: HDPE
CODE: acc. to DIN 8074/75
SERVICE: DRW, FFW
REFER BRANCH TABLE VI
DESCRIPTION MATERIAL SDR/TYPE RATING DIM. CODE ENDS SIZE NOTES
(mm)
PIPING ISO-4427 50-315
ELECTRO FUSION
FITTING
ELECTRO FUSION
FITTING
#150
#150
BLIND FLANGE
STUD BOLTS ASME B 18.2.1
NUTS ASME B 18.2.2
GASKET NEOPRENE 4 mm THK
NOTE:
A.- SUPPORT DISTANCE
OUTSIDE DIAMETER
DISTANCE @ 20C
B.- FLANGE DRILLING, SHALL BE IN ACCORDANCE WITH ASME B.16.5
C.- FITTINGS MAY BE: 90 ELBOW, 45 ELBOW, NORMAL TEE, REDUCING TEE, CONCENTRIC REDUCER, EXCENTRIC REDUCER
AND LATERAL BRANCH FITTING
11/PE100
ASME
B31.3/ASME
B16.5
110
STUB END-BUTT
FUSION + LAP JOINT
90
1500 1650
LONG STUB END + LAP
JOINT
ASME B16.5
125
1350
50
1000
63
1200
75
HDPE CARBON BLACK
CONTENT (2,250,25)% BY
MASS/ASTM A105
PLANA-FF
225 280
2750
50-315
HDPE CARB