13-8-509/2 electra-screw stationary base-mounted & · pdf file ·...

GARDNER-DENVER” 13-8-5092nd Edition

October, 1993

ELECTRA-SCREW@ STATIONARY

BASE-MOUNTED & TANK MOUNTED

COMPRESSORS

MODELS

EBE_DF - 15 HP

EBE EF - 20 HP

EBE FF - 25 HP

EBE GF - 30 HP

60 HZ

PARTS LIST

●COOPER

Gardner-DenverIndustrial Machinery

TOTAL PRODUCT SUPPORT - GARDNER-DENVER’S

CONTINUING COMMITMENT

TO YOUR AIR COMPRESSOR PERFORMANCE

Commitment to total product support continues long after the purchase of yourquality Gardner-Denver rotary screw compressor.

Gardner-Denver original parts incorporate years of experience and im-provements in design, materials and quality assurance. Maintaining your com-pressor investment with Gardner-Denver parts will insure protection for the aircompressor unit and long, dependable service life.

Your authorized Gardner-Denver compressor distributor maintains a completestock of all common maintenance parts, factory approved AEON ‘Mlubricants,and Gardner-Denver factory remanufactured and warranted exchange airends. In addition, authorized distributor technicians are factory trained, andcan provide complete diagnostic, compressor maintenance and repair ser-vices.

This manual is designed to assist you in maintaining high performance andreceiving many years of dependable service you expect from your Gardner-Denver compressor.

For Operating and Service Instructions See:

SERVICE MANUAL # 13-8-609

TABLE OF CONTENTS

GROUP NAME PAGE NUMBER

Ordering instructions ....................................................................................................................................................2

Model Designations MatrixfMenu ................................................................................................................................3

Bare Compressor .....................................................................................................................................................4. 5

Warran~ ........................................................................................................................................................................6

Oil Seal Detail ................................................................................................................................................................7

Inlet Valve & Mounting Group ......................................................................................................................................8

Air Filter & Mounting, Heavy Duty and Standard Duty ...............................................................................................9

Oil Cooler Group .................................................................................................................................................lO

Oil Reservoir Group .............................................................................................................................................ll

Oil Filter ................................................................................................................................................ ............ ........... 12

Oil Lines & Discharge Piping ................................................................................................................................13, 14

Air Receiver Group ......................................................................................................................................l1

Ejector Valve (Optional W/Air Receiver) ....................................................................................................................l5

Discharge Piping Group (With sepr/trap - Base Mounted Units) ............................................................................ 16

Discharge Piping Group (With Sepr/Trap - Tank Mounted Units) ............................................................................l7

Discharge Piping Group (Without Sepr/Trap -Tank Mounted units) .....................................................................18

Control Piping ................................................................................................................................................ ....... 19,20-

Thermal Valve (Thermostatic Mixing) ........................................................................................................................21

Subtractive Pilot ................................................................................................................................................ ......... 22

Drive Groups (Sheaves, BeIts, Fan, Relief Valve) ................................................................................................23. 24

Control Starter (Component P/N listing) ............................................................................................................25,26

Control Starter Box (By Hp & Voltage -Wiring Group) .............................................................................................27

Overload Relay Heater Conversion Listing ...............................................................................................................28

Enclosure - Common parts ........................................................................................................................................29

Enclosure - TEFC Motor ............................................................................................................................................. 30

Enclosure - Hardware & Mounting ............................................................................................................................3l

Quiet Enclosure (Special Parts) .................................................................................................................................32

Identification & Instruction Group ........................................................................................................................33. 34

Main Motor (Std. ODP/TEFC & HI-EFF. ODP) ..........................................................................................................35

Repair Kits, Spare Parts Kits, Touch-up Paint ...........................................................................................................36

13-8-509 Page 1

MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER-DENVER AND JOY COMPRESSOR

PARTS AND SUPPORT SERVICES

Gardner-Denver and Joy Compressor genuineparts, engineered to original tolerances, are de-signed for optimum dependability --- specifically forGardner-Denver and Joy compressor systems. De-sign and material innovations are the result of yearsof experience with hundreds of different compres-sor applications. Reliability in materials and qualityassurance are incorporated in our genuine replace-ment parts.

Your authorized Gardner-Denver and Joy Com-pressor distributor offers all the backup you’llneed. A worldwide network of authorized distribu-tors provides the finest product support in the aircompressor industry.

Your local authorized distributor maintains a largeinventory of genuine parts and he is backed up foremergency parts by direct access to the Gardner-Denver Industrial Machinery Master DistributionCenter (MDC) in Memphis, Tennessee.

Your authorized distributor can support your Gard-ner-Denver or Joy air compressor with these ser-

vices:

1. Trained parts specialists to assist you in select-ing the correct replacement parts.

2. Factory warranted new and remanufactured ro-tary screw air ends. Most popular model reman-ufactured air ends are maintained in stock atMDC for purchase on an exchange basic withliberal core credit available for the replacementunit.

3. A full line of factory tested AEON compressorlubricants specifically formulated for use inGardner-Denver and Joy compressors.

4. Repair and maintenance kits designed with thenecessary parts to simplify servicing your com-pressor.

Authorized distributor service technicians arefactory-trained and skilled in compressor main-tenance and repair. They are ready to respondand assist you by providing fast, expert mainte-nance and repair services.

For the location of your local authorized Gardner-Denver and Joy Air Compressor distributor refer tothe yellow pages of your phone directory or contact:

Distribution Center: Factory:Gardner-Denver Gardner-DenverIndustrial Machinery Division Industrial Machinery DivisionMaster Distribution Center 1800 Gardner Expressway5585 East Shelby Drive Quincy, IL 62301Memphis, TN 38141 Phone: (217) 222-5400Phone: (901) 363-6100 Fax: (217) 223-5897Fax: (901) 363-1095

13-8-509 Page 2

MODEL EBE - 15.20. 25&30 HP AIR-COOLEDELECTRA-SCREWW COMPRESSORS

MATRIX/MENU

NOTICE TO CUSTOMER - To find the construction optionsfor your compressor unit, FILL IN THE BALANCE OF lettersOR NUMBERS FROM YOUR UNIT NAMEPlATE.

EBE F9

COLUMN NUMBER: 12345678910 11 12 13

Follow the line down and over from each space thus filled intofind the appropriate construction option with which your ma-

1 I

chine is equipped. The number “9’ in any column spaceindicates “NOT APPLICABLE.” The number “8’ in any columnspace indicates SPECIAL DESIGN - REFER TO FACTORYORDER TICKET.

COLUMNS 1,2 & 3- COMPRESSOR TYPE& SIZE

COLUMN 4- TYPE OF CONSTRUCTION

Q. Base MountedR. Tank Mounted

COLUMN 5- HORSEPOWER

D. 15 HP F. 25 HPE. 20 HP G. 30 HP

COLUMN 6- ENGINEERING SPECIFICATION

COLUMN 7- PRESSURE&HZ

A. 100 PSIG -60 HZ (ALL) C. 150 PSIG -60 HZ (20-25-30 HP ONLY)B. 125 PSIG -60 HZ (ALL) D. 175 PSIG -60 HZ (25-30 HP ONLY)

COLUMN 8- AIR FILTER& MOUNTING

A. Standard FilterB. Heavy Duty Filter

COLUMN 9- CONTROL BOX STARTER (Per Voltage) (With/without Main Mtr. Str.)With Starter Without Starter

A. 200 Volt - N12 20012301460/575 Volt - N12B. 230 Volt - N12 j. 200/230/460/575 Volt - N4C. 460 Volt - N12D. 575 Volt - N12E. 200 Volt - N4F. 230 Volt - N4G. 460 Volt - N4H. 575 Volt - N4

COLUMN 10- ENCLOSURE

A. Without EnclosureB. With Enclosure - ODP MotorC. With Enclosure - TEFC MotorD. Quiet Enclosure - ODP Motor Only

——12 13

COLUMN 11- AIR RECEIVEFUBASE MOUNTING GROUPS

A. Base Mounted F. 200 Gallon Tank W/O Cond. Drain VlvB. 120 Gallon Tank - W/O Cond. Drain Vlv G. 200 Gallon Tank With Cond. Drain VlvC. 120 Gallon Tank - With Cond. Drain Vlv H. 200 Gallon Mass. Tank W/O Cond. Drain VlvD. 120 Gallon Mass. Tank - W/O Cond. Drain Vlv 1. 200 Gallon Mass. Tank With Cond. Drain VlvE. 120 Gallon Mass. Tank - with Cond. Drain Vlv

COLUMN 12- SEPARATOR/lRAP

A. Base MountedB. Tank MountedC. Without Seperator/trap - (Tank Mounted Units Only)

COLUMN 13- COMPRESSOR DRIVE MOTOR

A. 200 Volt -60 HZ - ODP E. 200 Volt -60 HZ - ODP -HI EFF 1. 200 Volt -60 HZ - TEFC230 Volt -60 HZ - ODP F. 230 Volt -60 HZ - ODP -HI EFF J. 230 Volt -60 HZ - TEFC

c. 460 Volt -60 HZ - ODP G. 460 Volt -60 HZ - ODP -HI EFF K. 460 Volt -60 HZ - TEFCD. 575 Volt -60 HZ - ODP H. 575 Volt -60 HZ - ODP -HI EFF L. 575 Volt -60 HZ - TEFC

M. Less Motor - ODP/lEFC(Motor Base Only) (See Column 7)

13-8-509 Page 3

208SSE81O(Ref. Drawing)

Reference numbers and description are provided for your convenience. Refer to repair kit section forordering field replacement components.

Ref.No. Description

BARE COMPRESSOR

Ref.No. Description

1

2

3*4

*5

67

8910

* 11

* 12* 13

CYLINDER

ROTORROTOR

BEARING-ROLLER

BEARING-ROLLERPLATE-BEARING COVER

SCREW-HEX HD

WASHER-LOCKHOUSING-BEARING

PIN-DOWEL

BEARING-ROLLERBEARING-ROLLER

SHIM

* 14

* 15

* 16

1718

* 19* 20

2122

23

24

32

SHIM

SHIM

SHIMPLATE-BEARING RET.

SCREW-HEX HD

SHIMSPRING-WAVE

PL4TE-BEARING RET.

SCREW-HEX HDSPACERPLATE-BEARING COVER

WASHER-LOCK

Not Illustrated: Gasket Eliminator and Plug-Hex HD Pipe* Parts included in Periodic Overhaul Kit. Refer to page 36.

13-8-509 Page 4

BARECOMPRESSORREPAIRAND REPLACEMENT

Gardner-Denver rotary screw compressor air ends are designed, manufactured, assembled,and tested to exacting standards. All new and factory remanufactured air ends are war-ranted by Gardner-Denver. Unauthorized disassembly or field repair may void the warrantyand adversely effect operation.

GARDNER-DENVERair ENDEXCHANGEPROGRAM

Should your air end require replacement, both new and factory remanufactured units arestocked by your authorized distributor or at the Gardner-Denver Industrial Machinery Distri-bution Center in Memphis, Tennessee.

Remanufactured and warranted compressor air end exhange units provide a quick, reliable,and economical method for field replacement. Your compressor may be returned to servicepromptly and the exchange core returned later for credit.

Air ends are remanufactured at the Gardner-Denver Industrial Machinery RemanufacturingCenter in Indianapolis, Indiana, and factory warranted. The Indianapolis facility is staffedwith experienced, skilled technicians dedicated to the remanufacture and repair of Gardner-Denver and Joy compressor units. The latest improvements are incorporated in the reman-ufacturing process. A new or rebuilt Gardner-Denver exchange compressor is yourguarantee of optimum performance and reliability.

REMANUFACTURED new air end exchangeAIR END EXCHANGE

(Furnishad Without Inlet Valve) (Furnished with Inlet Valve)

15HP SSEBBJX SSEBBJ

20 HP SSEBBJX SSEBBJ

25 HP SSEBBJX SSEBBJ30 HP SSEBBJX SSEBBJ

13-8-509 Page 5

COOPERGardner-DenverIndustrial Machinery

GENERAL PROVISIONS AND LIMITATIONS

Gardner-Denver Industrial Machinery Division (the “Company”)warrants to each original retail purchaser (“Purchaser”) of its productsfrom the Company or its authorized distributor that such products are,at the time of delivery to the Purchaser, made with good materialand workmanship. No warranty is made with respect to:

1.

2.

3.

4.

Any product which has been repaired or altered in such a way,in the Company’s judgment, as to affect the product adversely.

Any product which has, in the Company’s judgment, been subjectto negligence, accident, improper storage, or improper installationor application.

Any product which has not been operated or maintained inaccordance with the recommendations of the Company.

Components or accessories manufactured, warranted andserviced by others.

Claims for items described in (4) above should be submitted directlyto the manufacturer.

WARRANTY PERIOD

The Company’s obligation under this warranty is timited to repairingor, at its option, replacing, during normal business hours at anauthorized service facility of the Company, any part which in itsjudgment proved not to be as warranted within the applicable WarrantyPeriod as follows.

Remanufactured reciprocating compressors, rotary screwcompressors, air ends and blowers, including all parts within, arewarranted for 12 months from date of initial use or 15 months (blowers18 months) from date of shipment to the firat purchaser, whicheveroccurs first.

Any disassembly or partial disassembly of the blower or rotary screwair end, or failure to return the “unopened” air end per Companyinstructions, will be cause for denial of warranty.

LABOR TRANSPORTATIONAND INSPECTION

The Company will provide labor, by Company representative orauthorized service personnel, for repair or replacement of any productor part thereof which in the Company’s judgment is proved not tobe as warranted. Labor shall ba limited to the amount specified inthe Company’s labor rate schedula.

BE-93 R391

WARRANTYREMANUFACTURED PRODUCTS

● Reciprocating Compressors● Rotary Screw Compressors● Blowers

Labor costs in excess of the Company rate schedules caused by,but not limited to, location or inaccessibility of the equipment, or laborprovided by unauthorized service personnel is not provided by thiswarrant y.

All costs of transportation of product or parts claimed not to be aswarranted and, of repaired or replacement parts to or from such servicefacility shall be borne by the Purchaser. The Company may requirethe return of any parf claimed not to be as warranted to one of itsfacilities as designated by Company, transportation prepaid byPurchaser, to establish a claim under this warranty.

Replacement parts provided under the terms of this warranty arewarranted for the remainder of the Warranty Period of the productupon which installed to the same extent as if such parts were originalcomponents.

DISCLAIMER

THE FOREGOING WARRANTY IS EXCLUSIVE AND IT ISEXPRESSLY AGREED THAT. EXCEPT AS TO TITLE. THECOMPANY MAKES NO OTHER WARRANTIES, EXPRESSED,IMPLIED OR STATUTORY, INCLUDING ANY fMPLIED WARRANTYOF MERCHANTABILITY.

THE REMEDY PROVIDED UNDER THIS WARRANty SHALL BETHE SOLE, EXCLUSIVE AND ONLY REMEDY AVAILABLE TO THEPURCHASER AND IN NO CASE SHALL THE COMPANY BESUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES. UNDERNO CIRCUMSTANCES SHALL THE COMPANY BE LtABLE FOR ANYSPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTiALDAMAGES, EXPENSES, LOSSES OR DELAYS HOWSOEVERCAUSED.

No statement, representation, agreement or understanding, oral orwritten, made by any agent, distributor, representative, or employeeof the Company which is not contained in this Warranty will be bindingupon the Company unless made in writing and executed by an officerof the Company.

This warranty shall not be effective as to any claim which is notpresented within 30 days after the date upon which the product isclaimed not to have been as warranted. Anyaction for breach of thiswarranty must be commenced within one year after the date uponwhich the cause of action occurred.

Any adjustment made pursuant to this warranty shall not be construedas an admission by the Company that any product was not aswarranted.

13-6-509 Page6

Order by part Number and description. Reference Numbers for your convenience only.

(.

208SSE810(Ref. Drawing)

ROTOR SHAFT(REFERENCE)

OIL SEAL DETAIL

Ref.No. Name of Part Qty. Part No.

8

25

26

27

‘ 28

* 29

* 30

* 31

32

*

WASHER-LOCK .... ...................................................................................

SCREW-HEX CAP ....................................................................................

SPACER-SHAH ......................................................................................

SLEEVE-WEAR ........................................................................................

SEAL-OIL ..................................................................................................

SEAL-OIL ..................................................................................................

O-RING .....................................................................................................

O-RING .....................................................................................................

HOUSING-SEAL .. ....................................................................................

55

18

1

1

1

1

1

1

1

95B2

75A1 O

201 SSE600

80M12

60 DD679

60DD543

54C21 O

25BC380

205SSE362

Parts included in Periodic Overhaul kit. Refer to page 36.

To replace oil seal, orderKR203SSE6013 consisting of reference number items 28,29,30 and 31.

Wear Sleeve Installation And Removal Kit # SSE81282.(Includes wear sleeve puller and installation tool.)

13-8-509 Page 7

order by part number and description. Reference Numbers for your convenience only.

h\\\\l W

1111111111 G

d PFX7 12 6 11

209 SSE81O(Ref. Drawing)

INLET VALVE


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

GUIDE.VALVE ..........................................................................................

VALVE.lNLET ...........................................................................................

WASHER.PWIN .......................................................................................

WASHER.LOCK .......................................................................................

SCREW .....................................................................................................

PISTON.lNLET VALVE .............................................................................

O.RING .....................................................................................................

SPRING ....................................................................................................

RDAINER ................................................................................................

RING-RETAINING ....................................................................................

SPRING ....................................................................................................

HOUSING.iNLET .....................................................................................

SEAT .........................................................................................................

RING (O-RING) ........................................................................................

WASHER.LOCK .......................................................................................

SCREW-HEX HD ......................................................................................

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8

8

201 SSE483

202SSE044

95A1

95H56

75P7N

202SSE043

25BC440

78H22

200SSE205

74D87

78W59

204SSE041

203SSE256

25AM15

95B5

655 EE1OO

13-8-509 Page 8

order by part Number and Description. reference Numbers for your convenience only.

)

HEAW DUTY AIR filter AND MOUNTING


1

234567a9*

3

4

FILTER-AIR ...............................................................................................BRACKET.FILTER ....................................................................................SCREW-FLANGED ..................................................................................NUT-FIANGED ........................................................................................hose-molded. ......................................................................................clamp-hose ..........................................................................................ADAPTOR-FILTER ...................................................................................SCREW-HEX HD ..... .................................................................................LOCKWASHER ........................................................................................ELEMENT (REPAIR) ................................................................................

1144121441

5L220202 EBE38975LM5050AW429Z9729B32201 EBE070655 ED08095B32116150

STANDARD DUTY AIR FILTER (OPTIONAL)

Ref.~” ‘ No. Name of Part

(

Qty. Part No.

v:~G=&~ooQQ~oo OoOo

1 FILTER-AIR ................................... 1 5L225

\ Q:ooooo . . . . . . . . . . . . . . . . . . . . . . . . 200 EBE070655ED080

‘“{” : ~%~~’~~~ i “’273

273EBE81O(Ref. Drawing)

w* Not shown on Heavy Duty or Standard Duty illustrations.

13-8-509 Page 9

order by part Number and Description. reference Numbers for your convenience only.

Ref.No.

)

OIL COOLER GROUP

15/20 H.P. 25/30 H.P.Name of Part Qty. Part No. Part No.

1

2

3

4

5

6

7

8

9

10

11

12

14*

BASE .......................................................................

COOLER-OIL ..........................................................

BAFFLE .. .................................................................

PUTE.lNSPECTION ..............................................

BRACKET ................................................................

SCREW-FIANGED .................................................

NUT-FLANGED .......................................................

GUARD-FAN ...........................................................

screw-flangeD .................................................

WASHER-PIAIN .....................................................

SCREW-HEX HD .....................................................

WASHER-LOCK ......................................................

WASHER-PLAIN .....................................................

ORIFICE ..................................................................

1

1

1

1

1

22

4

1

5

10

4

4

8

1

203 EBE285

201 EBE201

200 EBE840

200 EBE052

200EBE142

75LM51

50AW5

203 EBE393

75LM150

95A3

655 EE080

95B5

95A3

206EBE814

203 EBE285

201 EBE201

200EBE840

200EBE052

200 EBE142

75LM51

50AW5

203 EBE393

75LM150

95A3

655 EE080

95B5

95A3

207EBE814

13-8-509 Page 10

order by part Number and Description. Reference Numbers for your convenience only.


OIL RESERVOIR


1234

5678

910

* 1112

1314151617

RESERVOIR.OIL ......................................................................................SCREW-FIANGED ..................................................................................NUT.FWNGED ........................................................................................NIPPLE-PIPE .... ........................................................................................

ELBOW-PIPE ...........................................................................................NIPPLE.PIPE ............................................................................................VALVE.BALL .............................................................................................PLUG-SQ HD ...........................................................................................

GAUGE (LIQUID LEVEL) .........................................................................NIPPLE.PIPE ............................................................................................SEPARATOR.OIL .....................................................................................ELBOW-PIPE ...........................................................................................

NIPPLE.PIPE ............................................................................................BUSHING.-PIPE ........................................................................................NIPPLE.PIPE ............................................................................................ELBOW-PIPE ST ......................................................................................PLUG-SQ HD ...........................................................................................

1331

1111

2112

11111

203 EBE03775LM5150AW563F1 G

64C4G63F6G90AR36064aa7

00914483001263K13G55B5764C8G

63K18G64E9863J15G64D7G64A26

* For Replacement Element and O-Ring order 2116717. For Replacement Head order 2116716.

13-8-509 Page 11

OIL filter - 26C27

FILTER HEADCOMPressor

i

2116128 ELEMENTINCLUDES O-RING

13-8-509 Page12

OIL LINES & DISCHARGE PIPING


Ref.No. Name of Part

Order by Part Number and Description. Reference Numbers for your convenience only.

Ref.No. Name of Part Qty. Part No.Qty. Part No.

1

2

3

4

8

9

10

11

12

13

ELBOW-PIPE ..........................

NIPPLE-PIPE ..........................

ELBOW-PIPE ..........................

NIPPLE-PIPE ..........................

COUPLING-FLEX ...................

NIPPLE-PIPE ..........................

NIPPLE-PIPE ..........................

BUSHING-PIPE ......................

VALVE-MIPRESS ...................

CONNECTOR-TUBE ..............

TUBE-FORMED ......................

ELBOW-TUBE ........................

TUBE-FORMED ......................

1

1

2

2

1

1

1

1

1

2

1

2

1

64S30G

63L5G

64C8G

63AJ24X40G

64EB26

63N24X130G

63J15G

64E97G

200EDE527

86N120

228EBE857

86N151

255 EBE857

14

16

17

19

20

21

22

24

25

26

27

28


TUBE-FORMED .....................

NIPPLE-PIPE ..........................

VALVE-THERMAL ..................

NIPPLE-PIPE ..........................

NIPPLE-PIPE ..........................

TEE-PIPE ................................

FILTER-OIL .............................

TUBE-FORMED .....................

ELBOW-PIPE .........................

NIPPLE-PIPE ..........................

NIPPLE-PIPE ..........................

4

1

1

1

1

2

1

1

1

1

1

1

86N150

224EBE857

63G6G

63G3G

63G1G

64G7G

26C27

226EBE857

64C6G

63H1G

63K18G

FOR REPLACEMENT ELEMENT (OIL FILTER) ORDER 2116128- SEE PAGE 12; (therm VALVE) - SEE PAGE 21.

Order by part Number and Deeuiption. Reference Numbers for your convenience only.

26OEBE81O(Ref. Drawing)

AIR RECEIVER GROUP


1

678

91011

121314

1516171819

***

RECEIVER.AIR .........................................................................................120 GALLoN .......................................................................................2oo GALLoN .......................................................................................

BUSHING.PIPE ........................................................................................NIPPLE.PIPE ............................................................................................VALVE.BALL .............................................................................................

TEE.PIPE ..................................................................................................GAUGE-AIR PRESSURE ..........................................................................ELBOW-PIPE ST ......................................................................................

NIPPLE-PIPE .... . .. .. ...................................................................................COCK .......................................................................................................BUSHING-PIPE ........................................................................................

SCREW-HEX HD ......................................................................................WASHER-PLAIN ... ....................................................................................WASHER.LOCK .......................................................................................NUT-HEX ..................................................................................................valve-press/reLIEF ............................................................................

NIPPLE PIPE (Optional) ......................................................................EJECTOR VALVE (Optional) ...............................................................

1

1

1

1

111

112

48441

11

200EJB645201 EJB645

64E1163H1G90AR362

64G3G27A11464D2G

63D1 G90C1264E2G

655 EE06095A595B550B590AR657

63F21 G90AR319

13-8-509 Page 15

order by part Number and description. Reference Numbers for your convenience only.

P5


DISCHARGE PIPING - BASE MOUNTED UNITS

Ref.No. Name of part Qty. Part No.

1

2

3

4

5

6

7

8

9

10

11

NIPPLE.PIPE ...........................................................................................

ELBOW.PIPE ...........................................................................................

CONNECTOR.TUBE ...............................................................................

TUBE.FORMED .......................................................................................

SEPARATOR-INT. TRAP .........................................................................

NIPPLE.PIPE ...........................................................................................

BRACKET ................................................................................................

U.BOLT ....................................................................................................

NUT-FLANGED .......................................................................................

NUT-FLANGED .......................................................................................

SCREW.FMNGED ..................................................................................

2

3

2

1

1

1

1

1

2

1

1

63H1G

64C6G

86N120

230EBE857

83C78

63 N16X134G

202 EJB142

15U59

50AW3

50AW5

75LM51

13-8-509 Page 16

order by Part Number and Description. reference Numbers for your convenienceonly. .

261 EBE81O(Ref. Drawing)

DISCHARGE PIPING - TANK MOUNTED UNITS


1

2

3

4

5

6

7

8

9

10

11

NIPPLE.PIPE ............................................................................................

ELBOW.PIPE ............................................................................................

CONNECTOR.TUBE ................................................................................

TUBE.FORMED ........................................................................................

SEPARATOR-INT. TRAP ..........................................................................

TUBE.FORMED ........................................................................................

BRACKET .................................................................................................

U.BOLT .....................................................................................................

NUT.FMNGED ........................................................................................

NUT.FMNGED ........................................................................................

SCREW-FIANGED ..................................................................................

3

3

4

1

1

1

1

1

2

1

1

63H1G

64C6G

86N120

230 EBE857

83C78

229EBE857

202EJB142

15U59

50AW3

50AW5

75LM51

13-8-509 Page 17

order by part Number and description.


Reference Numbers for your convenience only.

t

,

F 3

DISCHARGE PIPING - T4NK MOUNTED UNITS(WITHOUT separator-TRAP)

Ref.No. Name of Part qty. Part No.

1 NIPPLE-PIPE ............................................................................................ 2 63H1G

2 ELBOW-PIPE ............................................................................................ 2 64C6G

3 CONNECTOR-TUBE.. .............................................................................. 2 86N120

4 TUBE-FORMED ........................................................................................ 1 223 EBE857

13-8-509 Page 18

>


Order by Part Number and Description. Reference Numbers for your convenience only.

Ref.No. Name of Part Qty.

1

2

3

5

6

7

8

9

10

11

12

13

14

15

16

ELBOW-TUBE ........................

TUBE ......................................

NIPPLE-PIPE ..........................

PLUG-SQ HD PIPE ................

PLUG-SQ HD PIPE ................

ELBOW-TUBE ........................

CONNECTOR ........................


NIPPLE-PIPE ..........................

CROSS-PIPE ..........................

ORIFICE .................................

ORIFICE .................................

MUFFLER ...............................

ELBOW-TUBE ........................

VALVE-CHECK .......................

* Not shown.

1

30 Fr.

3

2

1

7

3

3

1

2

2

1

1

2

2

Ref.Part No. No. Name of Part C?ty. Part No.

86E59

85K3

63D3G

64AA5

64AA7

86E60

86N218

86E4

63D1 G

64K1 G

200sSQ814

200SSQ814

43E4

86E60

90J140

17

18

19

20

21

24

28

31

*

*

*

*

*

*

*

NIPPLE-PIPE ...........................

VALVE-SUB/PILOT ................

VALVE ....................................

NIPPLE-PIPE ...... .....................

THERMISTOR PROBE ............

VALVE-SOLENOID ................

SWITCH-VACUUM .................

TRANSDUCER-PRESSURE ..

CONNECTOR-CABLE ...........

SEAL-PLUG .............................

O-RING ....................................

NIPPLE-CHASE .....................

LOCKNUT-CONDUIT ............

WIRE ......................................

LUG TERMINAL .....................

1

1

1

1

2

1

1

2

1

1

1

1

1

63D3G

2009398

90AR107

63D3G

21D264

91 B77

88H195

88H198

006007040582

24A415

24A383

24A437

24A77

8 ft. 97H2R

2 24A476

THERMALVAL.thermostatic Mixing)

LOWER HOU

2109439 -O-RING (ELEMENTTO LOWER HOUSING)

OILCOOLERBYP’CC ~m

(Pol

F:;M

COOLER, (PORT C)

USING

MENT

STD.

TOOIL FI

(PORT~A’)

90AR900 ASM valve - THERMAL (ALUMINUM HOUSING) (170*)

C76528

13-8-509 page 21

order by part Number and Description. reference Number for your convenience only.

subtractive PILOT VALVE

Ref.No. Name of Parf Qty Parf No.

1

234

678910

11

12131415

VALVE-SUBTRACTIVE PILOT, Incl. Ref. No. 1 thru 15...........................

RING-SEAT .... ...........................................................................................DISC.SEAT ...............................................................................................GASKET-DURABLA .................................................................................GASKET-DURABLA .................................................................................

Diaphragm ............................................................................................PMTE.PRESSURE ..................................................................................STOP.DIAPHRAGM .................................................................................WASHER-LOCK .......................................................................................NUT-PRESSURE P~TE ..........................................................................

DAMPER ...................................................................................................SPRING.PHESSURE ................................................................................BU~ON.SPRING ....................................................................................LOCKNUT,.. ..............................................................................................SCREW-PRESSURE ........ .. .... .................................................................

1

111

51111

11

111

2009398

2008021201008020080192008017

20080182008015200801695B12008888

20087112008014200889150Y22008952

NOTE: It is necessary to replace some parts in groups to insure satisfactory repair. When replacingdiaphragm, also replace both diaphragm and seat gaskets. When replacing seat disc or seatring, replace also the mating seat ring or disc and the seat disc gasket.

13-8-509 Page 22

Ref. Part No. Per PressureNo. Name of Part Qty 100 125 150 175

1245

67

910

15 H.P. DFilVE GAP.......................

SHEAVE, COMER ........................HUB-BUSHING ............................SHEAVE, MAR ..............................SO HD SET SCREW ....................

BELT SET .....................................FAN ...............................................SCREW .........................................LOCKWASHER ............................RELIEF VALVE .............................

11

331

200 EBE4004

73M43V6522F28SK208EBE09976F65

13AG6004203EBE701655 ED03095B390AR661

201 EBE4004

73M43V80***

***

90Ar662


20 H.P. DRIVE GAP.......................

SHEAVE, COMPR ........................HUB-BUSHING ............................SHEAVE, MTR ..............................SO HD SET SCREW ....................

BELT SET .....................................FAN ...............................................SCREW .........................................LOCKWASHER ............................RELIEF VALVE .............................

1112

1

331

202EBE4004

73M43V5622F28SDS201 EBE09976F65

13AG6304203 EBE701655 ED03095B390AR661

203EBE4004

73M43V8022F28SK205 EBE099

*

13AG6704***

90AR662

204EBE4004

73M43V6522F28SK202 EBE099

*

13AG6004**

90Ar663

* P/N SAME AS 100 PSI UNIT - PER H.P. FAMILY** SEE NOTE ON PAGE 24 FOR 25 & 30 HP, 100 PSIG UNITS (FOR RELIEF VALVE)

13-8-509 Page 23

Ref. part No. Per PressureNo. Name of Part Qty 100 125 150 175

1

2

4

5

6

7

8

9

10

25 H.P. DRIVE GP. ......................

SHEAVE, COMPR ........................

HUB-BUSHING ............................

SHEAVE, MTR .............................

SO HD SET SCREW ....................

BELT SET .....................................

FAN ..............................................

SCREW ........................................

LOCKWASHER ............................

RELIEF VALVE .............................

1

1

1

2

1

1

3

3

1

205 EBE4004

73M43V65

22F28SK

203 EBE099

76F65

13AG6704

202 EBE701

655ED030

95B3**

206EBE4004

73M43V80*

204EBE099*

*

*

*

*

90AR662

207EBE4004

73M43V80*

207EBE099*

*

*

*

*

90AR663

208EBE4004*

*

*

*

*

*

*

*

90AR657


1

2

4

5

6

7

8

9

10

30 H.P. DRIVE GP. ......................

SHEAVE, COMPR ........................

HUB-BUSHING ............................

SHEAVE, MTR .............................

SO HD SET SCREW ....................

BELT SET .....................................

FAN ..............................................

SCREW ........................................

LOCKWASHER ............................

RELIEF VALVE .............................

1

1

1

2

1

1

3

3

1

209EBE4004

73M43V56

22F28SDs

203 EBE099

76F65

13AG6304

202 EBE701

655 ED030

95B3**

21OEBE4OO4

73M43V65

22F28SK*

*

13AG6704*

*

*

90AR662

211 EBE4004

73M43V65

22 F28SK

207EBE099*

*

*

*

*

90AR663

212 EBE4004

73M43V65

22 F28SK

206EBE099*

*

*

*

*

90AR657

* P/N SAME AS 100 PSI UNIT - PER H.P. FAMILY** (2) 90G223 RELIEF VALVES REQUIRED

13-8-509 Page 24

3

?P

12

NUl

FRONT VIEW - (DOOR)

CMC8GCNCYSTOP

h00

\

23

&4

5

REAR VIEW - COVER(DOORI front VIEW - CONTROL CABINET

control PANEL GROUP

Ref.No. NAME OF PART QTY PART NO.

1

2

3

4

4

4

5

6

6

6

7

8

+

+

METER-HOUR (60 HZ) ............................................................................

OPERATOR 22MM PUSH-PULL E.STOP ...............................................

CONTACT BLOCK E22B1 SPNC ............................................................

TRANSFORMER .050KVA (50VA) 24V SECONDARY208/230/460/575 VOLT ......................................................................

TRANSFORMER .1OOKVA(100VA) 24V SECONDARY208/230/460/575 VOLT .. ....................................................................

TRANSFORMER .150KVA (150VA) 24V SECONDARY208/230/460/575 VOLT ......................................................................

SECONDARY FUSESFNM3 ..................................................................................................FNM6 ..... .............................................................................................FNM8 .... ...... ........................................................................................

STARTER, COMPR MTR-SIZE F (LESS N.O. AUX CONTACT) .............

REIAY, 3 POLE, 24V, 60 HZ ...................................................................

COIL, 24V, 60 HZ .....................................................................................

REIAY, 3 POLE, O. L., 32 AMP ................................................................

(15/20 HP, 460V - 15/20/25 HP - 575V)

STARTER, COMPR MTR-SIZE K (LESS N.O. AUX CONTACT) .............

CONTACT, KIT -3 POLE .........................................................................

COIL, 24V, 60 HZ .....................................................................................

REIAY, 3 POLE, (). L., 75 AMP ................................................................

(15/20 HP-200V, 15/20/25 HP-230V, 25/30 HP-460V, 30 HP-575V)

STARTER, COMPR MTR-SIZE M............................................................

CONTACT, KIT-3 POLE .........................................................................

COIL, 24V, 60 HZ .....................................................................................

RELAY, 3 POLE, O.L. - 100 AMP. ...........................................................

(25/30 HP - 200V, 30 HP - 230V)

KEYPAD ...................................................................................................

CONTROL BOARD ..................................................................................

FUSE, CONTROL BOARD (Bussman AGC1-1 Amp) .............................DECAL, CONTROL BOARD FUSE .........................................................

DECAL, FUSE (SECONDARY)FNM3 .... ..............................................................................................FNM6 ..................................................................................+ .............FNM8 .. ................................................................................................

1

1

1

1

1

1

111

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

111

24CA2895

24CA2907

24CA2908

2116694

2116695

2116696

24CA372524CA372624CA3727

24CA2909

24CA2906

2116394

24CA2501

24CA291O

2116383

2116395

24CA2611

24CA2911

2116384

2116396

24CA2905

200EBE375

200 EBE1173

24CA2932277AUX077

297AUX077298AUX077299AUX077

13-8-509 Page 26

CONTROL/STARTER BOX(COL. CODE 9- W/O.L. HTRS & FUSETRONS)

W/MAIN MTR STARTER

PRIMARYcontrol/starter box

PRIMARY secondary secondary* WIRING heaters FUSE FUSEHARNESS GP (3) (2) DECAL (1) DECAL

200 293EBE466 24CA3726 298AUX077

H.P. VOLTAGE

297EBE466

297EBE466

296EBE466

296EBE466

297EBE466

297EBE466

296EBE466

296EBE466

298EBE466

298EBE466

297EBE466

296EBE466

298EBE466

298EBE466

297EBE466

297EBE466

200EBE4014

201EBE4014

202EBE4014

203EBE4014

Refer To 24CA3722

Conversion 24CA2781

Listing On 24CA2897

Page 27 24CA3718

294AUX077

260AUX077

272AUX077

290AUX077

294AUX077

260AUX077

272AUX077

290AUX077

295AUX077

262AUX077

258AUX077

290AUX077

295AUX077

262AUX077

258AUX077

273AUX077

15

15

15

15

230 293EBE466

292EBE466

292EBE466

24CA3726

24CA3725

24CA3725

24CA3726

24CA3726

24CA3725

24CA3725

24CA3727

24CA3727

24CA3726

24CA3725

24CA3727

24CA3727

24CA3726

24CA3726

298AUX077

297AUX077

297AUX077

298AUX077

298AUX077

297AUX077

297AUX077

299AUX077

299AUX077

298AUX077

297AUX077

299AUX077

299AUX077

298AUX077

298AUX077

460

575

204EBE4014

205EBE4014

206EBE4014

207EBE4014

24CA3722

24CA2781

24CA2897

24CA3718

20

20

20

200

230

293EBE466

293EBE466

292EBE466

292EBE466

460

20~?ul 250co 25

575

208EBE4014

209EBE4014

21OEBE4O14

211EBE4014

24CA3723

24CA2783

24CA2779

24CA3718

200

230

460

575

294EBE466

294EBE466

293EBE466

293EBE466

212EBE4014

213EBE4014

214EBE4014

215EBE4014

24CA3723

24CA2783

24CA2779

24CA2898

30

30

30

30

200

230

460

575

294EBE466

294EBE466

293EBE466

293EBE466

* lNCLUDES O.L. HEATERS (3)&FUSETRONS (2)ASINDICATED; ALSOWIRING COMPONENTS FOR BOXTOMTR.

W/OMAINMOTOR STARTER

200 295EBE466 299EBE466 ------ ----- - 24CA3720 292AUX077 24CA3725

220 295EBE466 299EBE466 ------ ----- - 24CA2779 258AUX077 24CA3725

460 295EBE466 299EBE466 ------ ----- - 24CA2897 272AUX077 24CA3725

575 295EBE466 299EBE466 ------ ----- - 24CA3718 290AUX077 24CA3725

297AUX077

297AUX077

297AUX077

297AUX077

15

20

25

30

Refer To Motor Nameplate “Amperage”And Decal In Con-trol Panel For Selection Of Overload Relay Heater Packs

CUTLER-HAMMER GARDNER-DENVERPART NUMBER PART NUMBER

H2002A

H2003A

H2004A

H2005A

H2006A

H2007A

H2008A

H2009A

H201 OA

H2011A

H2012A

H2013A

H2014A

H2015A

H2016A

H2017A

H2018

H2019

H2020

H2021

H2022

H2023

H2024

24CA2479

24CA2480

24CA2481

24CA2482

24CA2483

24CA2484

24CA2485

24CA2486

24CA2487

24CA2488

24CA2603

24CA2604

24CA2605

24CA2606

24CA2607

24CA2608

24CA2924

24CA2925

24CA2926

24CA2927

24CA2893

24CA2894

24CA2928

13-8-509 Page 28


Ref.No.

123

45,67

89

10* 11

1213

ENCU)SURE - COMMON PARTS

Name of Part Qty. Part No.

POST ..... .. .................................................................................................POST ........................................................................................................POST ........................................................................................................

FRAME ......................................................................................................FRAME ......................................................................................................FRAME ......................................................................................................FRAME ......................................................................................................

BRACKET .................................................................................................BRACKET .................................................................................................

PANEL ......................................................................................................PANEL ......................................................................................................PANEL ......................................................................................................PANEL ......................................................................................................

211

1111

21

2111

200 EBE313201 EBE313202 EBE313

203 EBE314204EBE314205 EBE314206EBE314

201 EBE142202 EBE142

203EBE216204EBE216205 EBE216206EBE216

* For use with ODP Motors only,

13-8-509 Page 29

order by part Number and description. Reference numbers foryour convenience only.

)

Ref.No. Name of part

ENCK)SURE - TEFC MOTOR

Caty. Part No.

*1 PANEL ...................................................................................................... 1 207EBE216

* For use with TEFC Motors only,

13-8-509 Page 30

order by part Number and Description. reference Number for your convenience only.

ENCK)SURE - HARDWARE& MOUNTING



Qty. Part No.

1 LATCH ...................................................................................................... 5 31 D51

2 TRIM-SEAL ............................................................................................... 26 32E12

3 SCREW-FLANGED ................................................................................... 40 75LM51

4 NUT-FLANGED ........................................................................................ 40 50AW5

5 DECAL ...................................................................................................... 2 215 ECM077

6 DECAL ...................................................................................................... 2 214ECM077

7 DECAL ...................................................................................................... 1 203ESO077

13-8-509 Page 31

order by part number and description. reference Numbers for your convenience only.

QUIET ENCK)SURE (SPECIAL PARTS)

Qty.


Part No.


1 BAFFLE .................................................................................................... 1 201 EBE840

2 BAFFLE .................................................................................................... 1 202EBE840

3 INSULATION ............................................................................................ 1 200 EJB470

13-8-509 Page 32

r–..—..—.-—..—..—--—..—..1


o-E--

00

[ I I I

—.—.—.—.—.—-_. _._. _. _._ ._ ._ .._ ..______

a,... .,

IDENTIFICATION AND INSTRUCTION GROUP


*1

*2

*3

*4

*5

*6

7

8

9

10

11

12

13

14

15

16

** 17

18

19

20

21

22

23

24

25

26

* 27

DECAL, WARNING - SEE WIRING DIAGRAM ..................

DECAL, WARNING - ELECTRICAL SHOCK .....................

DECAL, PARTS LIST/SERVICE MANUAL # .....................

DECAL, L1 ..........................................................................

DECAL, L2 ..........................................................................

DECAL, L3 ..........................................................................

RIVET ..................................................................................

TAG-INSTRUCTION ...........................................................

DECAL, ROTATION ARROW .............................................

DECAL, WARNING ............................................................

DECAL, DANGER - HOT OIL UNDER PRESSURE ...........

DECAL, AEON 4000 LUBRICANT .....................................

DECAL, WARNING - INSPECT OIL RESERVOIR .............

DECAL, DANGER - DO NOT MODIFY ..............................

DECAL, WARNING - ROTATING MACHINERY ................

DECAL, CAUTION - DO NOT LIFT ....................................

DECAL, WARNING -AUTO RESTART ..............................

DECAL, DANGER - DO NOT BREATHE ...........................

DECAL, OIL LEVEL ............................................................

DECAL, ID& lNSTRUCTION .............................................

DECAL, DRAIN MOISTURE DAILY ...................................

DECAL, OIL FILTER ELEMENT .........................................

DECAL, NOTICE - USE G-D PARTS .................................

DECAL, AUTO SENTRY.S .................................................

NAMEPLATE .. ....................................................................

DECAL, OIL SEPARATOR CANISTER ..............................

DECAL, CAUTION - USE FLOOR PLATE .........................

1

1

1

1

1

1

4

1

1

1

2

1

1

1

1

1

4

2

1

1

1

1

1

1

1

1

1

222 EAQ077

216EAQ077

204EDE077

236AuX077

237AUX077

238AUX077

70E13

201 EAQ304

204EBE077

227EAQ077

212 EAQ077

228EAQ077

217EAQ077

218EAQ077

211 EAQ077

208EAQ077

207EAQ077

206EAQ077

200 EJB077

201 EJB077

20e5S0077

205 EBE077

214EAQ077

206EJB077

69F64

211 EBE077

221 EAQ077

* Not shown - Placement inside Control Box.** Not shown

HI-EFF. OPEN DRIP-PROOF (60 HZ) TOTALLY ENCLOSED FAN COOLED(ODP) ‘

,(60 HZ) (TEFC)

460V

13-K

24ca2386

24ca2389

24CA2392

24CA2395

COL.OPT #

15HP

20 HP

25 HP

30 HP

460V I575V 200V 230V 460V 575V 200V 230V200V 230V 575V

13-c 13-D

24Aw24 24AW43

24AW25 24AW44

24AW26 24AW45

13-F 13-G 13-H13-A

24AW8

13-B

24AW24

24AW25

13-E 13-1 13-J 13-L

24CA1 489 24CA1 509 24cAl509 !4CA1536 24ca2386

24CA2389

24cA2387

24CA239024ca151024AW9 24CA1 490 24CA151O !4CA1537

24AW1 O 24AW26 24CA1 491 24CA151 1 24CA151 1 !4CA1538 24CA2391 24CA2392 24CA2393

24AW11 24AW27 24AW27 24AW46 24CA1 492 24CA151 2 24CA151 2 !4CA1539 24CA2394 24CA2395 24CA2396

REPAIR KITS AND ACCESSORIES

Your Gardner-Denver rotary screw compressor is designed and manufactured for many years of reliableoperation. All components are engineered to exacting specifications, which will function together as a system toprovide maximum efficiency. To insure the continuing integrity of compressor operation, use only original qualitygenuine Gardner-Denver replacement parts and accessories.

Name of Part Qty. Part No.

ROUTINE MAINTENANCE KIT (3000 Hrs.), Heavy Duty Air Filter .........................ELEMENT, Air Filter .............................................................................................ELEMENT, Oil Filter .............................................................................................

ROUTINE MAINTENANCE KIT (3OOOHrs.), Standard Air Filter .............................ELEMENT, Air Filter .............................................................................................ELEMENT, Oil Filter .............................................................................................

PERIODIC MAINTENANCE KIT (inlet Valve) ...........................................................O.RING .................................................................................................................O.RING .................................................................................................................

PERIODIC OVERHAUL KIT, Air End (See pages 4 and 7 for Parts Listing) ...........

OIL SEPARATOR ELEMENT .....................................................................................

KIT, OiL SEAL ............................................................................................................OIL SEAL ..............................................................................................................O.RING .................................................................................................................OIL SEAL ..............................................................................................................O.RING .................................................................................................................

FIELD ENCLOSURE KIT (ODP Motor) .....................................................................

FIELD ENCLOSURE KIT (TEFC Motor) ...................................................................

QUIET ENCLOSURE KIT (ODP Motor Only) (Field Enclosure) ..............................

Electrical CONTROL KIT ....................................................................................THERMISTOR PROBE .........................................................................................VALVE-SOLENOID ..............................................................................................SWITCH.VACUUM ...............................................................................................TRANSDUCER .....................................................................................................

Pneumatic CONTROL KIT .....................................................................................VALVE-SUBTRACTIVE PILOT .............................................................................VALVE.SHU~LE .................................................................................................

GASKET ELIMINATOR ..............................................................................................

LUBRICANT (AEON 4000)5-GALLON PAIL ...................................................................................................55-GALLON DRUM ..............................................................................................

TOUCH-UP PAINT, White5-GALLON PAIL ...................................................................................................l-GALLON CAN ...................................................................................................l.QUART CAN .....................................................................................................

WEAR SLEEVE lNSTALMTION/REMOVAL KIT ......................................................

23

23

11

1

11111

1

1

1

2112

11

1

11

111

1

EBE8066521161502116128

202 EBE601321162732116128

204SSE601325AM1525 BC440

202SSE6013

2116717

203SSE601360 DD67954C21O60DD54325BC380

217EBE401 7

218EBE401 7

219EBE4023

EJB81 37321 D26491 B7788H19588H198

EJB81 37520093989OAR1O7

25BC222

28H5728H36

28H7623H8323H84

SSE81 282

13-8-509 Page 36

..

COOPERGardner-DenverIndustrial MachineryFor additional information, contact Gardner-Denver Industrial Machinery’Division, 1800 Gardner Expressway, Quincy, Illinois 62305-4024Telephone (217) 224-8800 FAX 217-224-7814 Telex 404332.

S@ricatiorIS subject to chan~e without notice.

COPYRIGHT@ 1993 Cooper Industries, Inc.Lilho in USA. 2M-10-9S

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