14-polymer flooding and asp flooding in daqing oilfield

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  • 8/21/2019 14-Polymer Flooding and ASP Flooding in Daqing Oilfield

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    Polymer flooding

    and ASP flooding

    Flowchart of produced fluid treatment

    Flowchart of polymer preparation process

    A complete treatment process consisting of two stages for oil

    removal and two other stages for filtering has been developed

    and put into application. The system outputs water that meets

    Chinas discharge standard for industrial wastewater (oil content

    20mg/L and suspended solid content 20mg/L).Composite Production Curves in Nan-5 block

    100

    95

    90

    85

    80

    75

    800

    600

    400

    200

    0

    0 0 .0 5 0 .1 0 .1 5 0 .2 0 .2 5 0 .3 0 .3 5 0 .4 0 .4 5

    Total water cut

    Daily oil output

    2006.6

    (Pre-ASP)

    2006.11

    (ASP)

    727.5

    469.2

    83.6

    79.261.4

    95.9 95.6

    Totalwatercut(%) Da

    ilyoiloutput(t/d)

    Injection Volume (PV)

    100

    80

    60

    40

    20

    0

    50

    40

    30

    20

    10

    00 0.2 0.4 0.6 0.8 1.0 1.2

    Recovery effect curves in Duandong of Bei-1 block

    Totalwatercut(%)

    Recoverypercent(%)

    Pore volume injected (PV)

    Predicted water cut by water flooding

    Actual water cut by ASP flooding

    Predicted water cut by ASP flooding

    Produced fluidOutput oil index: water content0.3%

    Oil content in water3000mg/L

    Oil content3000mg/LWater content in oil30%

    Water content in oil300mg/L

    Oil content100mg/L

    Suspended solid content50mg/LOil content20mg/L

    Suspended solid content20mg/L

    Oil content50mg/L

    Suspended solid content30mg/L

    Wastewatersettling tank

    Secondarysettling tank

    First filterSecondary filter

    Watering

    Mixer

    Electric dewaterer

    Free water removerWateringfurnace

    Labeidong block

    Initial time: 2008.05

    Wells: 44 injectors/62 producers

    Duandong of Bei-1 block

    Initial time: 2006.07

    Wells: 49 injectors/63 producers

    Nan-5 block

    Initial time: 2006.07

    Wells: 29 injectors/39 producers

    Central part of Xing-2 block

    Initial time: 2000.04

    Wells: 17 injectors/27 producers

    Duanxi of Bei-1 block

    Time: 1997.03-2002.05

    Wells: 6 injectors/12 producers

    Recovery increment: 21.90

    Western part of central block

    Time: 1994.09-1996.05

    Wells: 4 injectors/9 producers

    Recovery increment: 21.40

    Western part of Xing-2 block

    Time: 1996.09-1999.10Wells: 4 injectors/9 producers

    Recovery increment: 19.16

    Central part of Xing-5 block

    Time: 1995.01-1997.04

    Wells: 1 injector/4 producers

    Recovery increment: 25.00

    North well group-small well spacing

    Time: 1997.12-1998.12

    Wells: 3 injectors/4 producers

    Recovery increment: 23.24

    Pilot field test Industrial field test

    in Daqing Oilfield

    Clean waterClean water filter

    Stirring & Curing

    Water/Polymer

    powder mixer

    PAMdry

    powder

    Water pump

    Disperser

    First filter

    Curing tank

    Output screw pumpFine filter

    To injecting station

    Mother liquor

    storage tank

    Cleanwatertank

    Mother liquor filtering

    800

    600

    400

    200

    0

  • 8/21/2019 14-Polymer Flooding and ASP Flooding in Daqing Oilfield

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    Polymer Flooding

    Four stages of Daqings polymer flooding practice

    In 1989, polymer flooding saw its first pilot test in the western

    part the of central block, demonstrating an 11% increase of

    recovery factor as compared to water flooding. In 1991, industrial

    field tests were deployed in multiple well g roups of large spacing

    in Duanxi of Bei-1 block and Lanan-1 block. In 1995, polymer

    flooding was first put into industrial application in the western

    part of block North-2.

    After years of research and practice, Daqing has become the

    world leader in polymer flooding in terms of application scale,

    technical solution, and economic benefit. In fact, this tertiary

    recovery method has become one of the important driving forces

    to the sustainable development of the oilfield.

    Polymer flooding can increase oil recovery to more than

    50%, 10%+ higher than that by water flooding.

    Alkaline/Surfactant/Polymer Flooding

    Daqing Oilfield embarked on studies of ASP flooding in the

    1980s.

    All the five pilot field tests successively carried out in different

    blocks since 1994 showed about 20% higher recovery factor

    than water flooding.

    Excellent results were obtained from four industrial field tests at

    a larger scale since 2000. Industrial surfactants independently

    developed by Daqing Oilfield were used in the tests.

    From an enlarged industrial test carried out in 2007, ASP

    flooding was expected to add more than 300 million tons to the

    fields recoverable reserves. Such an increment is equivalent to

    the discovery of a new oilfield with 800 million to 1 billion tons of

    oil in place.

    ASP flooding is a tertiary recovery method that much improves

    ultimate oil recovery by injecting a compound system of alkaline,

    surfactant and polymer, thus extends reservoir life. Besides

    increasing the viscosity of injected fluid, decreasing the oil/water

    mobility ratio, and enlarging sweeping volume in reservoirs, ASP

    flooding may result in more efficient oil displacement than

    polymer flooding.

    Polymer flooding is a tertiary recovery method by adding

    high-molecular-weight polyacrylamide into injected water, so as

    to increase the viscosity of f luid, improve volumetric sweep

    efficiency, and further increases oil recovery factor.

    When oil is displaced by water, the oil/water mobility ratio is so

    high that the injected water fingers through the reservoirs. By

    injecting polymer solution into reservoirs, the oil/water mobility

    ratio can be much reduced, and the displacement front advances

    evenly to sweep a larger volume. The viscoelasticity of polymer

    solution can help displace oil remaining in micro pores that

    cannot be otherwise displaced by water flooding.

    By September 2011, oil recovery at the test blocks had

    been increased by 17.8-25.7%.

    1970

    LabResearch

    1972

    PilotTest

    1991

    IndustrialTest

    1995

    Application

    Residual oil under SEM

    After water flooding After polymer flooding After ASP flooding

    Residual oil under SEM

    Water floodingWater flooding

    Displacement frontDisplacement of residual oil in dead-end

    Displacment of residual oil film

    Polymer floodingPolymer flooding

    After water flooding After polymer floodingWater flooding Polymer flooding

    40

    50

    60

    70

    80

    90

    100

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 .9

    20

    30

    40

    50

    60

    70

    80

    Pilot field test result in the central block

    Pore volume injected (PV)

    Pore volume injected (PV)

    Predicted water cutby water flooding

    Predicted recovery percentby water flooding

    Recovery percentby polymer flooding

    Oil increment by polymer flooding

    Industrial test result in Duanxi of Bei-1 block

    100

    90

    80

    70

    60

    50

    40

    80

    70

    60

    50

    40

    30

    20

    0.0 0.2 0.4 0.6 0.8 1.0

    Actual water cutby polymer flooding

    Predicted water cutby polymer flooding

    Totalwater

    cut(%)

    Recoveryp

    ercent(%)

    Totalwatercut(%

    )

    Re

    coverypercent(%)

    Predicted water cutby water flooding

    Water cut bypolymer flooding