140h vs 140m.ppt
TRANSCRIPT
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Competition
Caterpillar
M-Series Motor Graders
140H vs. 140M
Comparative Presentation
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140M40HOverview
Introduction
General Specs
Operator Environment
Structures
TransmissionBrakes
Engine
All Wheel Drive
Hydraulics
Integrated Electronics
Safety
Machine Dimensions
Machine Specifications
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140M40H
2003 NPI Program
Emissions Regulations Forcing Change
Competition Closing Performance Gap
Voice of Customer
Field Follow Validation
80 Units, > 100,000 Hours
Introduction
G-Series from 1973-1995
H-Series Tier 1 1995-2002
H-Series Tier 2 2003-2007
Set Industry Standards
Market Leader
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140M40H
3176C ETA
32,357 lbs (14,677 kg)
165 Hp (123 kW)
8F/6R
C7 ACERT VHP
33,356 lbs (15,130 kg)
183 Hp (136 kW)
8F/6R
General Specs
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140M40HOperator Environment
Mechanical-Linked Hydraulic
Low Effort, Lever Controls
EMS III Monitoring System
Electronic Throttle Control
Improved Ventilation
Improved Visibility
Electro-Hydraulic
Low Effort, Joystick Controls
Messenger, Digital Text Display
Electronic Throttle Control
Best in Class Ventilation
Hydraulic Components Relocated
VOC Driven
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140M40H
Blade Visibility Restricted by Levers and
Steering Wheel Mechanical Controls Require a Square Cab
Yellow Paint on Front Frame and Engine
Enclosure
Optimized Rear Visibility
Joysticks Eliminate Levers & Steering
Wheel Angled Cab Windows Provide Maximum
Visibility to Moldboard
Glare-Reducing Black Paint
Maintained Optimal Rear Visibility
Operator Environment - Visibility
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140M40H
Industry Standard Control Levers
Height Efforts
Throw
Spacing
Up to 15 Levers and Steering Wheel
Controlling the Machine Functions
Difficult to Learn and Operate
Electro-Hydraulic Joysticks
78% Reduction in Arm and Hand Motion Intuitive Steering Control
Ergonomically Positioned Auxiliary Pod
and Ripper Control
Easy to Learn Controls
Logical Grouping of Hydraulic Functions Precise Implement Control
Operator Environment - Controls
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140M40H
Conventional Levers
1 - Left Blade Lift / Lower2 - Moldboard Side Shift
3 - Blade Tip
4 - Blade Circle
5 - Articulation
6 - Drawbar Center Shift
7 - Wheel Lean
8 - Right Blade Lift / Lower
Operator Environment - Controls
1
7
4
35
62
8
1
3
2
7
4
6
5
8
7
2
6
3
Electro-Hydraulic Joysticks
1 - Left Blade Lift / Lower2 - Moldboard Side Shift
3 - Blade Tip
4 - Blade Circle
5 - Articulation
6 - Drawbar Center Shift
7 - Wheel Lean
8 - Right Blade Lift / Lower
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140M40HOperator Environment - Controls
1
4
3
5
2
1
4
3
5
46
1
2
Other Controls
1 - Steering
2 - Differential Lock / Unlock
3 - Transmission Direction
4 - Gear Selection
5 - Electronic Throttle Resume / Decrement
Other Controls
1 - Steering
2 - Differential Lock / Unlock
3 - Transmission Direction
4 - Gear Selection
5 - Electronic Throttle Resume / Decrement
6 -Automatic Articulation Return to Center
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140M40HOperator EnvironmentAuxiliary Controls
(1) Ripper Control Pod
1 or 2 Auxiliary Functions
(2) Auxiliary Control Pod
Up to 6 Auxiliary Functions
Programmable Auxiliary Control Buttons
(Thru Cat ET)
Mini Joystick Control Snow Wing Functions
Auxiliary Hydraulics
Mechanical Levers Divided on Left andRight Hands
1
2
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140M40H
Analog Gauges
Coolant Temperature
Articulation Gauge
Battery Level
Fuel Gauge
Tachometer (Optional)
Air Pressure Indicators
Analog Gauges
Coolant Temperature
Articulation Gauge
Battery Level (Moved to Cat Messenger)
Fuel Gauge
Tachometer (Standard)
Hydraulic Oil Temperature
Operator EnvironmentInstrument Panel
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140M40H
Digital Gauges
Speedometer (Optional)
Forward / Neutral / Reverse Indicator
Scrollable Service Codes
Service Hour Meter
Digital Gauges
Speedometer(Standard)
Actual Gear and Direction
Operator Requested Gear and Direction
Service Hour Meter
Operator EnvironmentInstrument Panel
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140M40H
EMS III
Monitoring / Diagnostic Capabilities
Continuous Tracking of Critical Parameters
Warnings / Alerts for Abnormal Conditions
Messenger
Real Time Monitoring / DiagnosticCapabilities
Continuous Tracking of Critical Parameters
Warnings / Alerts for Abnormal Conditions
Digital Text Display in Multiple Languages
Autoshift Gear Parameter (Optional)
Operator EnvironmentInstrument Panel
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140M40H
Multiple Locations
Lights HVAC and Fan Controls
Link Bar
Optional Attachments
Window Wiper Controls
Lighter
Ergonomically Positioned
Relocated to B-Post and Front Dash
Located for Optimal Visibility
Operator EnvironmentControls & Switches
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140M40HOperator EnvironmentSound
Sound Levels @ 100% Fan Speed
Note: With sound suppression, the 140M is less than 106 dB(A) exterior at 70% fan speed.
0
20
40
60
80
100
120
Interior Exterior
7075
110 110
140H 140H140M 140M
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140M40H
Cab Fresh Air Filter Inside Cab Cab Fresh Air Filter Moved
Additional M-Series Features:
Rear Vision Camera
XM Radio
Windshield Washer Bottle Fill Moved
Operator EnvironmentAdditional Features
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140M40H
Continuous Top and Bottom Plate
Flanged Box Design
Welds Removed from High Stress
Areas
Advanced Fabrication Technology
Formed Structural Carbon Steel Tube
Resistance Welded
30% Reduction in Parts
30% Reduction in Welds
StructuresFront Frame
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140M40H
Located Above Tandems
Ground Level Fueling
Fast Fill Option (140H 16H)
Capacity 397 L (105 gal)
Relocated Under Cab
Standard Steel Guard Plate
Retained Ground Level Fueling
Fast Fill Option (120M 16M)
Capacity 416 L (110 gal)
Improved Engine Compartment
Serviceability
StructuresFuel Tank
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140M40H
Tubular Design
Commonality Between All Models
20 mm (0.8 in) Plate Added for
Additional Strength
Industry Exclusive Top Adjust DrawbarWear Inserts
Reduction in Maintenance Time Extended Insert Life
StructuresDrawbar
Solid Two Beam Design
Y-Frame
Drawbar Wear Inserts Adjusted from
Under the Circle
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140M40H
Industry Standard Blade Curvature
Industry Leader in Throat Clearance
Heat Treated Moldboard Rails
Retained Blade Curvature
Retained Throat Clearance
Retained Heat Treated Moldboard Rails
Relocated Side Shift Anchor to Left Side
Bi-Directional Shimless Moldboard
Retention System
Ensures Full Use of Wear Inserts
StructuresMoldboard
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140M40H
Optimal Blade Positioning Capability Retained Blade Positioning Capability
StructuresMoldboard
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140M40H
Integrated Bumper to Handle High
Loads Box Section Design
Integrated Differential Case
Retained Integrated Bumper to HandleHigh Loads
Retained Box Section Design
Modular Rear Axle
Improved Serviceability to Power TrainComponents
StructuresRear Frame
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140M40H
Countershaft Transmission
Designed and Built Specifically for CatGraders
Engine Over-Speed Protection
Programmable Autoshift (Thru Cat ET)
Countershaft Transmission
Designed and Built Specifically for CatGraders
Engine Over-Speed Protection
Programmable Autoshift (Thru Messenger)
Transmission
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140M40H
Direct Drive
Eight Forward and Six Reverse Gears
Partial ECPC
Direct Drive
Eight Forward and Six Reverse Gears
Smooth Shifting Transmission (Full ECPC)
Load Compensation
Controlled Throttle Shifting
Viscosity Compensation
Transmission
B k
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140M40H
Air Actuated, Spring Released
Largest Total Brake Surface Area
Oil Bathed Discs
Located at Each Tandem Wheel
(1) Hydraulically Actuated, Spring
Released
(2) Largest Total Brake Surface Area
(2) Oil Bathed Discs
Located at Each Tandem Wheel
(3) Brake Wear Indicator/Compensator
Brakes
E i
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140M40H
Tier 2 Cat 3176C ETA
Max Torque = 808 lb ft (1095 N.m) Altitude Deration 10,000 ft. (3048 m)
Electronically Controlled Fuel System
Improved Fuel Economy
Introduced Hydraulic Demand Fan
Tier 3 Cat ACERT C7
Max Torque (VHP Plus) = 796 lb ft (1079N.m)
Altitude Deration 10,000 ft. (3048 m)
Enhanced Electronically Controlled FuelSystem
Maximized Fuel Economy
Hydraulic Demand Fan
Engine
E i P M t
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140M40H
VHP Optional
VHP Plus Optional
VHP Delivered in 20 Hp (15 kW)
Increments
VHP Standard
VHP Plus Optional
VHP Delivered in 5 Hp (3.7 kW)
Increments
Optimum Gear-to-Gear Hp for
Improved Productivity
EnginePower Management
E i P M t
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140M40HEnginePower Management
VHPVHP
PlusGear VHP
VHP
Plus
165 Hp 1F 183 Hp 183 Hp
165 Hp 2F 188 Hp 188 Hp
165 Hp 3F 193 Hp 193 Hp
185 Hp 4F 198 Hp 198 Hp
185 Hp 5F 198 Hp 203 Hp
185 Hp 6F 198 Hp 208 Hp
185 Hp 7F 198 Hp 213 Hp
185 Hp 8F 198 Hp 218 Hp
165 Hp
165 Hp
165 Hp
185 Hp
185 Hp
185 Hp
205 Hp
205 Hp
E i P M t
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140M40HEnginePower Management
140H vs. 140M
0
500010000
15000
20000
25000
30000
35000
40000
0.00 2.00 4.00 6.00 8.00 10.00
Speed (mph)
Rimpull(lbs)
140H
140M
Up to 16% increased rimpull,
depending on the gear
140H vs. 140M
0
500010000
15000
20000
25000
30000
35000
40000
0.00 2.00 4.00 6.00 8.00 10.00
Speed (mph)
Rimpull(lb) 140H
140M
140H
140M
Up to 16% increased rimpull,
depending on the gear
E i S ifi ti
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140M40HEngineSpecifications
Spec
Cat 3176 ETA, VHP Model Cat C7 ACERT VHP
10.3 L (629 cu in) Displacement L (cu.in.) 7.2 L (439 cu in.)
125 mm (4.9 in) Bore 110 mm (4.3 in)
140 mm (5.5 in) Stroke 127 mm (5 in)
50% Torque Rise 39%
1095 N-m (808 lb ft) Max Torque 1079 N-m (796 lb ft)
2000 rpm Speed @ Rated Power 2000 rpm
6 Number of Cylinders 6
3048 m (10,000 ft.) Derating Altitude 3048 m (10,000 ft)
1210 rpm Std - Fan Speed - Max 1450 rpm
500 rpm Std - Fan Speed - Min 600 rpm
47 C (117 F) Std - Ambient Capability 43 C (109 F)
1300 rpm Hi Ambient - Fan Speed - Max 1,650 rpm
500 rpm Hi Ambient - Fan Speed - Min 600 rpm
50 C (122 F) Hi Ambient Capability 50 C (122 F)
123 kW (165 hp) Base Power (1st gear) - Net 136 kW (183 hp)
397 L (105 gal) Fuel Capacity 416 L (110 gal)
All Wheel Drive
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140M40H
VHP Standard
Independent L/R Pumps Axial Piston Variable Motors
Improved Constant Net Power Strategy
Front-Wheel-Only Hydrostatic Mode
Exclusive Steering Compensation
All Wheel Drive
VHP Standard
One Pump w/Diverter Valve Radial Piston Two-Stage Motors
Constant Net Power
Automatic, Manual, Off Modes
143H 140M AWD
H d li
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140M40H
Load Sensing Mechanical Hydraulics
PPPC Implement Control Valves
Blade Float
Balanced Flow
Load Sensing Electro-Hydraulics
Retained PPPC Implement Control Valves
Retained Blade Float
Retained Balanced Flow
Hydraulics
H dra lics
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140M40H
Complex Controls
Valves Located Under Cab
Pump Located Under Cab
Hydraulic Tank at Back of Cab
Independent Oil Supply
Cat XT Hose
Simplified Electro-Hydraulic Controls
Valves Relocated to Front Frame
Pump Relocated to Engine
Hydraulic Tank Relocated to Rear
Enclosure
Retained Independent Oil Supply
Cat XT Hose
Hydraulics
Integrated Electronics
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140M40H
Electronic Engine Control
Electronic Technician (Cat ET)
Diagnostics
Smart Machine
Electronic Technician (Cat ET)
Diagnostics
Machine Security System
Product Link
Cat Messenger
Integrated Electronics
Integrated Electronics AccuGrade
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140M40H
Full Machine/System Design Integration
Grade Control Ready - Standard
AccuGrade Attachment Ready Option
(ARO)
Integrated Electronics - AccuGrade
Aftermarket Installed
AccuGrade Attachment Ready Option(ARO) After 2005
Safety
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140M40H
Hydraulic Lock Out
Electrical
Standard in All Markets and Models
Operator Presence System
Secondary Steering System (Standard)
Speed Sensitive Steering
Safety
Hydraulic Lock Out
Mechanical
Standard in EU Arrangement
Optional in All Other Markets
Secondary Steering
Standard in EU Arrangement
Optional in All Other Markets
Safety
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140M40H
Drop Down Rear Lights
Available in All Markets HID Lighting
Back Up Lights and Alarm
Safety
Drop Down Lights
EU Arrangement
Safety
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140M40H
Rear View Camera and Monitor
Safety
No Option
No Optional Rear Vision Camera
Safety
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140M40H
Non Skid Platforms Standard
Additional Protection for Brake Lines
Open Walkway
Safety
Non Skid Platforms No Option
Brake Line Guards (Optional)
Fuel Tank Located Above Tandem
Walkway
Safety
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140M40HSafety
Circle Drive Slip Clutch - Standard
Blade Lift Accumulators - Optional
Circle Drive Slip Clutch - Standard
Blade Lift Accumulators - Optional
Safety
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140M40HSafety
Engine Shutoff Switch
Electrical Disconnect Switch
Engine Shutoff Switch
Electrical Disconnect Switch
Safety
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140M40HSafety
Additional Safety Features
Laminated Glass (Front Windshield) Lockable Doors
Conveniently Located Grab Rails
Additional Safety Features
Laminated Glass (Front Windshield andDoors)
Lockable Doors
Conveniently Located Grab Rails
Black Glare Reducing Paint
Machine Dimensions
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140M40HMachine Dimensions
*Note: Low Profile Cab Was Standard On The H-Series. M-Series Has Only One Cab Option.
Dimensions
3131 mm (123 in) Height - low profile cab* 3293 mm (129.6 in)
3356 mm (132 in) Height - high profile cab N/A
600 mm (23.6 in) Height to axle 571 mm (22.5 in)
1523 mm (60 in) Length - between tandem axles 1523 mm (60 in)
2561 mm (100.8 in) Length - front axle to moldboard 2552 mm (100.5 in)
6169 mm (242.9 in) Length - front axle to mid tandem 6121 mm (241 in)
8713 mm (343 in) Length - front tire to end of rear frame 8713 mm (343 in)
10 097 mm (398 in) Length - counterweight to ripper 10 144 mm (399.4 in)
344 mm (13.5 in) Ground clearance at trans. case 341 mm (13.4 in)
3103 mm (122.2 in) Height to exhaust stack 3124 mm (123 in)
3028 mm (119.2 in) Height to top of cylinders 3040 mm (119.7 in)
2077 mm (81.8 in) Width - tire center lines 2127 mm (83.7 in)
2443 mm (96.2 in) Width - outside rear tires 2493 mm (98.1 in)
2464 mm (97 in) Width - outside front tires 2493 mm (98.1 in)
Machine Specifications
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140M40HMachine Specifications
*Note: M-Series Pump Output Measured at 2150 RPM.
Power Train8 Fwd / 6 Rev Forward/Reverse Gears 8 Fwd / 6 Rev
Direct Drive, Power Shift, Countershaft Transmission Direct Drive, Power Shift, Countershaft
Air-Actuated, Oil-Disc Brakes, Service Multiple, Oil-Disc
23 948 cu. cm (3712 cu. in) Brake Surface Area 23 000 cu. cm (3565 cu. in)
Manual, Multiple Oil-Disc Parking Brake Multiple Oil-Disc
Air-Actuated, Oil-Disc Secondary Brakes Dual circuit control system
Hydraulic System
Closed Center Load Sense Circuit Type Electro-Hydraulic Load Sensing, Closed Center
Variable Piston Pump Type Variable Piston
206 L/min (54.4 gal/min) Pump Output @ 2100 RPM* 210 L/min (55.7 gal/min)
24 150 kPa (3500 psi) Maximum System Pressure 24 150 kPa (3500 psi)
3100 kPa (450 psi) Standby Pressure 3100 kPa (450 psi)
Service Refill
397 L (105 gal) Fuel Tank 416 L (110 gal)
38 L (10 gal) Cooling System 47 L (12.4 gal)
38 L (10 gal) Hydraulic System - Tank 60 L (15.9 gal)
39 L (10.2 gal) Engine Oil 30 L (7.9 gal)
47 L (12.4 gal) Differential / Final Drives 65 L (17.2 gal)
64 L (16.9 gal) Tandem Housing (Each) 64 L (16.9 gal)
0.5 L (0.13 gal) Front Wheel Spindle Bearing Housing 0.9 L (0.24 gal)
7 L (1.8 gal) Circle Drive Housing 7 L (1.8 gal)
140H vs 140M
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Competition
CAT, CATERPILLAR, their respective logos,
Caterpillar Yellow and the POWER EDGE trade
dress, as well as corporate and product identity
used herein, are trademarks of Caterpillar and may
not be used without permission.AEXC0716
140H vs. 140M
Comparative Presentation