15112018 cyrus presentation foundry...

SMARTVIBRATIONS

VIBRATION TECHNOLOGY AND MORE

Efficient Bulk Material Handling in Foundries with Vibration Systems

9th Edition – National Foundry Conclave16-17 November 2018: Hotel Le Meridien : Coimbatore

www.cyrus-india.com© CYRUS Vibration Machines India Pvt Ltd

THE

COM

PAN

Y

FIRE SAFE

Fire protection andsealing systems

STARCLEAN

Components forbelt conveyors

CYRUS

Vibrating conveyors andscreening technology


Foundry & metallurgy

Furnace chargingDischargingTransport of castingsSand preparation

40%

Forging & heat treatment

LiftingTiltingStoringFeeding

20%

Recycling

Shredder discharge Shear dischargeMagnetic drum charging

30%

Raw materials & primary products

Bunker discharge Crusher discharge SeparationDosing

5%

Animal feed & foods

SeparationDosingGeneral Conveying

5%

CYRUS IndustriesTH

E CO

MPA

NY


CYRUS ProductsPr

oduc

t R

ange

Vibrating troughconveyor withunbalance motor

Vibrating troughconveyor withelectromagneticdrive

Vibrating troughconveyor with slidercrank drive

Crusher pre-separation screen

Separator trough

Mobile chargingmachine

Shake-out grid

Vibrating lump crusher

Switch conveyor

Vibrating table

Vertical conveyor Circular motionvibrating screen

Linear motionvibrating screen

Spiral chargingmachine

Steel plateconveyor

D1

D1 Dell, 11/14/2018


THE

COM

PAN

Y

Major Areas in foundries Where Vibration systems Can be used :

• Furnace scrap charging

• Compaction of sand

• Sand and casting separation

• Sand / Casting Conveying

• Fettling

• Sorting

• Lump Crusher

• Sand Reclaiming

• Screening

Charging Machine

Furnaces

Stationary and SelfDischarging Shakeout

Sand lump breaker and sand conveyor

Fettling Conveyor, Resonance / Absorber Conveyor

Casting /Fettling Conveyor

basement

Shot blasting line

Moulding line

General Foundry Layout

Sorting Conveyor

Vibration table

Fettling line


FURN

ACE

CH

ARG

ER

Furnace chargers for furnace capacity 1 ton- 45 ton


FURN

ACE

CH

AR

GER

Charging machines volume up to 20 m3

Discharge rate up to 60 t / hr

NK1

NK1 Nikhil Kadrolkar, 11/14/2018


Stat

iona

ry S

hake

out

Shakeout machines

Load bearing Capacity up to 40 t


Shakeout size 6,300 x 6,300

Load-bearing up to 40t

Single screen surface size upto 20 m2

Stat

iona

ry S

hake

out


Self

Dis

char

ging

Sha

keou

t

Self Discharging Shakeout

Discharge Capacity Up to 120 t/hr


Self

Dis

char

ging

Sha

keou

t Co

ntro

l

Self discharge shakeout with mechanical drive

Self discharge shakeout with electronic driveChanges the angle of throw as per the weight of the casting to optimize the removal of sandCan store up to 50 recipes


Reso

nanc

e Co

nvey

ors

Multi Functional Resonance ConveyersApplication : Sand ConveyingVariable speed control possible


Reso

nanc

e Co

nvey

ors

Multi Functional Resonance ConveyersApplication : Fettling Conveyer with Sorting ArrangementVariable speed control possible

D2

D2 Dell, 11/15/2018


Reso

nanc

a Co

nvey

ors

Multi Functional Resonance ConveyersApplication : SortingVariable speed control possible


Sand

Lum

p B

reak

er

Sand Lump BreakerDischarge Capacity : up to 30 t /hrSuitable for Green Sand /Nobake/CO2/Shell Core Sand


STEE

L PL

ATE

CO

NV

EYO

R

www.cyrus-india.com© CYRUS Vibration Machines India Pvt LtdMad

e In

IND

IA

For Indian Foundry and Metallurgy producers, there are significant advantages to partnering with a truly Indian manufacturer.CYRUS INDIA has been manufacturing in India/Pune since 2010. Today, we remain the only Indian Foundry vibrating equipment manufacturer with German roots, sourcing our raw materials locally and supporting our domestic economy. While we value our business with producers around the globe, you can see why we have a unique relationship with our Indian producers so close to home.We are proud to say that our products are made in India, and we are proud that we can provide additional value to our Indian customers.1. Lower shipping costs. Shorter distances and cost-effective shipping methods

make buying domestic a distinct price advantage.2. Faster parts and service. Our stocked parts facilities in Pune, allow us to

provide parts to our customers quickly and without the additional costs and delays of a border crossing. Our Indian service technicians are local, with direct OEM expertise.

3. No exchange rate. The perceived deal on a non-domestic purchase can quickly disappear when the exchange rate is considered. Additionally, you eliminate the risk of exchange rate fluctuations while agreements are being finalized.

4. More India jobs. One way to support India’s economy and help Indians thrive is to support the industries within our borders.

5. A healthy environment. The efficiencies created from buying Indian mean fewer resources are expended, leading to environmental benefits that positively affect everyone.

Made in “India” is more than a catchphrase


REFE

REN

CES

To support our customers streamline their operations, we provide a broad array of technologically advanced solutions. Whether it’s increased mobility of charge cars on jobsites or reduced maintenance time, we design each piece of our processing & conveying equipment with our customers in mind

A leading equipment manufacturer and solutions provider for the foundry and mining industries, offers efficiency-enhancing vibrating technology to optimize conveying and screening operations. Designed for minimal structural vibration, our equipment is ideal for tough applications, such as scalping / receiving and classifying / charging ores, scraps and sands.


Clam

p D

own

ROI

Cut Energy ConsumptionsProducers can save as much as 15 percent in energy costs by switching to new conveying systems.

A sleep mode to minimize energy consumption when the system is not required during production must be included in the entire system

Cut Labor CostsA full automatization of charging-furnaces process gets you up valued products

Cut down-timeMore efficiency and more effective processes with powerful Charge Cars or Baby-Charge Cars

Simple maintenance is essential both from a general maintenance perspective but also from a perspective with a larger amount of operator maintenance. Accessibility to all service points for performing preventive maintenance as well as repairs, are of highest importance

Enhance communicationCustomers using CYRUS equipment benefit from local assistance and availability of stock in India and short delivery times through the large Cyrus Service network

Clamping Down on ROI


Impr

ove

Prod

ucti

vity

.Vibrating machines can achieve a high level of productivity and safety. Downtime costs a lot.Below is one example of it

Automatization of charging furnaces- A wireless operation of the furnace charger can be achieved- contains a description of the safety system with a safety layout for

the equipment offered,

Tools to Improve Productivity & Safety


COST

SAV

ING

EXA

MPL

E

Electrical Units Saved/ Heat

Heats / Day

Operational Days / Month

Opeational Days / year

Cost of each electrical unit

Rs

Total saving/ Annum

Rs15 21 26 12 8 7,86,240

Manpower eliminated / Shift

No of Shifts /Day

Operational Days / Month

Operational Months /

Year

Man Power Rate/ Day

Rs

Total Saving/ Annum

Rs1 3 26 12 450 4,21,200

After implimentation of furnace charger on a 1 ton furnace savings in terms of power consumed

Reduction of manpower on the furnace platform and corrsponding savings


CYRUS - Competences

Pre-Sales Service

Project Execution Service

After-Sales Services

• Idea and concept consulting• Basic Engineering• Material testing with test equipment• Budgeting• Reference installation visits

• Professional project management• Design draft• Detailing• Production• Sourcing logistics• Shipment logistics• Factory and production releases• Production support• Development

• Training and qualification• 24/7 Hotline Support• Maintenance and modernisation• Spare parts logistics

THE

COM

PAN

Y


CYRUS Foundry Customers World WideO

UR

SU

CCES

SOur Success:

SMARTVIBRATIONS

VIBRATION TECHNOLOGY AND MORE

Thank you for your attention

More information at:

www.cyrus-germany.comwww.cyrus-india.com

Cyrus Vibration Machines India Pvt Ltd,Chakan MIDC, Pune, India.Tel: 02135 626901/905Email: [email protected]

15112018 cyrus presentation foundry...

Documents